The present invention relates to a connector including:
An example of connectors of this type consists of connectors used in the oil and gas industry for forming electric lines inside drill strings used to drill wells. These electric lines are used to transmit to the surface signals indicating the operating condition of the drilling equipment or the environmental or geological conditions inside the well.
Generally the drill strings used comprise hundreds of pipes and any other components connected in series. The electric lines must therefore transmit their signals through all the joints between successive components in the strings. Consequently, a single defective connection may result in the entire line malfunctioning.
There are different factors which affect the reliability of the connectors. Firstly, since in general the connection between components of the drill string is performed by means of screwing and since the manufacturing tolerances of the drilling components generally do not guarantee the degree of precision required by electrical equipment it may happen that, once assembly has been performed, the electrical contacts of successive components are not aligned with each other and/or there remains between them an axial gap which prevents contact from being achieved. Moreover a certain relative angular displacement between two components may occur accidentally during operation of the drill string, resulting in misalignment of the contacts.
These problems have been considered for example in U.S. Pat. No. 6,929,493 which describes a connector of the type defined at the start. The connector in U.S. Pat. No. 6,929,493 comprises a pair of annular contacts which are housed in respective annular seats, being embedded in an elastic material. Although this device appears to solve the problems mentioned above, it appears however that it is able to offset only partially manufacturing tolerances which are not very large.
One object of the invention is therefore that of providing a connector which solves effectively the aforementioned problems.
The invention therefore relates to a connector of the type defined initially in which:
According to this proposed solution, the locating and alignment means positioned between first and second support ring structures prevent misalignment of the end parts of the conduit or transmission line during assembly of the tubular elements, while the force-transmitting means positioned between base structure and first ring structure prevent axial spaces remaining between these end parts. Moreover, the fact that the first support ring structure is movable rotationally with respect to its base structure allows any relative angular displacement of the supports to be compensated for during operation.
The invention also relates to a connection device designed to be coupled to a complementary device, comprising:
Further characteristic features and advantages of the connector according to the invention will become clear from the detailed description which follows with reference to the accompanying drawings which are provided purely by way of a non-limiting example and in which:
a and 6b show longitudinally sectioned views of the end portion of
a-7c show, respectively, a longitudinally sectioned view along the line VII-VII of
a and 10b show longitudinally sectioned views of the end portion of
The tubular elements 1 and 3 have end connection elements which are intended to form the joint between consecutive tubular elements. In the example shown these end elements are provided with threads. In particular, in
The invention however relates to the more general case where the tubular elements are assembled together by means of an engaging movement comprising a component of relative rotation of the first and second tubular elements, about a longitudinal axis thereof. The screw connection therefore represents a particular type of engaging connection which has a component of rotation; another example consists of a bayonet connection.
In the example shown, each tubular element 1, 3 has, arranged inside it, a respective electric cable portion C1, C3 (shown for example in
The female end element 1a and male end element 3a support, respectively, a first and a second connector part, which are denoted by 10 and 20 (shown for example in
The first connector part 10 and the second connector part 20 can be coupled together and comprise, respectively, at least one first end part 11 of a conduit or transmission line and at least one second end part 21 of a conduit or transmission line, for contacting with one another when the first and second connector parts are coupled together. Coupling between the first and second connector parts is achieved when the female end element 1a and the male end element 3a are engaged with each other, as shown in
In the example shown, the first and second end parts 11, 21 of a conduit or transmission line are formed respectively by a first and a second contact element made of conductive material, which are able to close an electric contact with each other when the first and second connector parts are coupled together. Clearly, this is only one example which relates to the case where the conduit or transmission line is an electric transmission line; in the case of an optical transmission line the end part 11, 21 may consist for example of an optical-fibre end part, while in the case of a conduit the end part 11, 21 may consist for example of a conduit inlet. In the remainder of the present description for the sake of convenience on some occasions reference will be made only to “contact elements”, it being understood, however, that these elements represent more generally end parts of a conduit or transmission line.
As can be seen more clearly in
Considering again the example shown, a bush body 17, which is made of insulating material and inside which the first contact element 11 is housed, is fixed inside a seat formed on an abutment face 13b of the support ring structure 13. As can be seen in particular in
The first contact element 11 projects outwards from the abutment surface 13b of the support ring structure 13.
The first connector part 10 also comprises a base structure 15 which is fixed to the first tubular element 1, which also has a ring shape, and is arranged coaxially with the axis of extension of the first tubular element 1. A non-limiting example of a measure for fixing this base structure 15 to the end element 1a of the tubular element 1 envisages a plurality of pins, dowels or transverse eccentric screws 15a (one of which is visible in
The first support ring structure 13 is mounted on the aforementioned base structure 15, being movable axially and rotatably with respect thereto, about the longitudinal axis of the tubular element 1. More precisely, the base structure 15 has an annular cavity 16 which is formed along its entire perimeter and inside which a collar portion 17 of the first support ring structure 13, which extends in a proximal direction from the first support ring structure 13, is slidingly inserted. Advantageously, the annular cavity 16 of the base structure 15, in addition to acting as a guide for the movement of the collar portion 17, also provides a space for storing a portion of the electric cable C1 (or optical fibre) which is housed in a loose manner inside it. The electric cable (or optical fibre) passes through this cavity 16, coming from a passage formed through the support ring structure 13, and emerges from the cavity 16 through a passage formed through the base structure 15, and then extends towards the remainder of the tubular element 1 (as shown in
Between first support ring structure 13 and base structure 15 or, more precisely, between the collar portion 17 and a wall of the base structure 15 facing the annular cavity 16 there is provided a cam member 18 which acts as a force-transmitting member, as can be seen more clearly in
An elastic recall member 19 (visible in
The cam member 18 therefore allows relative rotation of the first ring structure 13 and base structure 15 along a section corresponding to its length in the circumferential direction, introducing an axial component of movement along its connecting groove section 18a′″. As a consequence of this axial component of movement, the first support ring structure 13 is able to move forwards or backwards with respect to the base structure 15. When the cam follower 18b is located along the initial groove section 18a′ of the guide groove 18a the first support ring structure 13 is in the retracted position, or rest position (shown in
As can be seen more clearly in
The second contact element 21 is positioned along a limited circumferential arc of the support ring structure 23. In particular, the second contact element 21 has the form of a bar and is inserted in a stationary manner inside a casing 27 which is in the form of a bush and made of insulating material and which in turn is inserted in a stationary manner inside a seat formed in an abutment surface 23b of the support ring structure 23. In the example shown there are three pairs of second contact elements 21 which are connected to three respective electric cable portions C3 which, in the example considered, consists of a bipolar cable.
As can be seen in particular in
According to the invention locating and drive means are provided, these being designed to make the first and second support rings structures 13, 23 rotationally integral during engagement between the first and second tubular elements 1, 3, and cause said first and second contact elements 11, 21 to align with one another.
In the example shown, these locating and drive means consist of at least one pin 31 and at least one corresponding hole 32 respectively arranged on either one of the abutment surfaces 13b and 23b of the first and second support ring structures 13, 23. In the example shown, three pins 31 project axially from the abutment surface 13b of the first support ring structure 13 and three corresponding holes 32 are formed on the abutment surface 23b of the second support ring structure 23. As an alternative to the pins, there may be also present other elements projecting from the abutment surfaces, such as teeth or ribs, designed to engage in corresponding recesses with a complementary form, or also quick-fit elements.
During the final stage of engagement (in this specific case, screwing) together of the tubular elements 1 and 3, at a certain point (determined by setting the angular position of the pin 31 depending on the mutual positions of the two connector parts 10, 20 at the end of screwing), the pin 31 of one connector part 10 starts to engage with the respective hole 32 of the other connector part 20. In order to prevent interference between the pin 31 and the abutment surface 23b situated opposite it, before the pin 31 engages inside the respective hole 32, the aforementioned surface is provided with a recess 23c extending in the form of an arc and situated in front of the hole 32 with respect to the direction of relative rotation of the two connector parts 10, 20.
Once engagement has been achieved between pin and hole the first and second support ring structures 13, 23 are fixed together and the first contact elements 11 (first end parts of the conduit or transmission line) remain aligned with the respective second contact elements 21 (second end parts of the conduit or transmission line). Continuing the screwing action, the first support ring structure 13 is therefore driven rotationally with respect to the base structure 15, against the action of the helical spring 19. The cam follower 18b integral with the base structure 15 therefore travels along the cam groove 18a, integral with the first ring structure 12, from the initial groove section 18a′, through the transition groove section 18a′″ and as far as the final groove section 18a″. When the transition section 18a′″ of the cam groove 18a is passed through, the first ring structure 12 advances from the rest position shown in
Coupling between the first and second connector parts 10, 20 is therefore completed by the fact that the first support ring structure 13 is biased by the cam member 18 against the second support ring structure 23, with the respective abutment surfaces 13b, 23b in mutual contact, thus ensuring a hydraulic seal which prevents liquids and dirt from penetrating into the seats housing the contact elements 11, 21.
Any further screwing together of the tubular elements once the coupled position has been reached is compensated for by the extension of the final groove section 18a′″ which allows a further relative rotation by a variable amount of the first/second support ring structure 13, 23 and base structure 15 and therefore of the tubular elements 1 and 3.
The contact between first and second contact elements 11, 21 is thus maintained by the gripping force of the cam member 18 of the support ring structure 13 of the first connector part 10 which biases the first contact element 11 against the second contact element 21. In order to prevent the electrical parts from coming into contact with water, sludge or other liquids during operation, seals (not shown) are provided, being arranged in an manner which may be easily determined by the person skilled in the art, for example on the abutment surfaces 13b and 23b and on the casing 17 and 27 of the first and second contact elements 11, 21.
The second embodiment shown in
The cam member 18 of the second embodiment therefore allows a relative rotation of first ring structure 13 and base structure 15 along an extension corresponding to its length in the circumferential direction, introducing an axial component of movement along its entire extension. As a consequence of this axial component of movement, the first support ring structure 13 is able to move forwards or backwards with respect to the base structure 15. When the cam follower 18b is located at one end 18c of the guide groove 18a the first support ring structure 13 is in the retracted position, or rest position (similar to that of
Obviously other forms of the cam groove 18a, for example a curvilinear form, are possible, provided that this groove is able to introduce an axial component of movement of the first support ring structure 13 with respect to the base structure 15 owing to a relative rotation of said structures.
The third embodiment shown in
The cam member 18 of the third embodiment therefore allows relative rotation of first ring structure 13 and base structure 15 along an extension corresponding to its length in the circumferential direction, introducing an axial component of movement along its entire extension. As a consequence of this axial component of movement, the first support ring structure 13 is able to move forwards or backwards with respect to the base structure 15. When the complementary cam member (not shown) is located at one end 18f of the inclined cam surface 18e the first support ring structure 13 is in the retracted position, or rest position (similar to that of
Obviously other forms of the cam surfaces 18e, for example a curvilinear form, are possible, provided that these surfaces are able to introduce an axial component of movement of the first support ring structure 13 with respect to the base structure 15 owing to a relative rotation of said structures.
The fourth embodiment shown in
In a similar manner to the preceding embodiments, the first connector part 10 comprises a support ring structure 13 which is associated with the first tubular element and which supports in turn the first end part 11 of the conduit or transmission line (these end parts are visible in
In a similar manner to the preceding embodiments, the first connector part 10 also comprises a base structure 15 which is fixed to the first tubular element 1 (visible only in
For this purpose, the first support ring structure 13 rests on the base structure 15 by means of a thrust bearing 13a, which allows rotation thereof with respect to the base structure 15. This thrust bearing 13a is connected to the base structure 15 by means of elastic recall means 13c which allow an axial movement of the first support ring structure 13 with respect to the base structure 15, where the first support ring structure 13 is biased axially away from the base structure 15 by the elastic recall means. In the specific example, these elastic recall means 13c consist of a plurality of helical springs arranged along the perimeter of the thrust bearing 13a and acting axially by means of compression.
In a similar manner to the preceding embodiments, the base structure 15 has an annular cavity 16 which is formed along its entire perimeter and inside which a collar portion 17 of the first support ring structure 13, extending in a proximal direction from the first support ring structure 13, is slidingly inserted.
An elastic recall member (similar to that shown in
Between first support ring structure 13 and base structure 15 or, more precisely, between the collar portion 17 and a wall of the base structure 15 facing the annular cavity 16 there is provided a stop member 19b as can be seen more clearly in
The teeth of the stop member 19b are arranged so as to allow a relative rotation of first ring structure 13 and base structure 15 solely in one direction, in particular the direction of rotation which brings the support ring structure 13 from the rest position into the coupled position, and therefore prevent rotation in a direction opposite to the rotation of the relative engaging movement of the tubular elements 1 and 3. The stop member 19b is arranged at a predetermined height of the collar portion 17 so as to operate in a predetermined axial position of the first support ring structure 13 with respect to the base structure 15.
In a similar manner to the preceding embodiments, locating and drive means are provided, these being designed to make the first and second support ring structures 13, 23 rotationally integral during engagement between first and second tubular elements 1, 3, and cause first and second contact elements 11, 21 to align with one another.
In the example shown, these locating and drive means consist of at least one saw-tooth 31 and at least one corresponding recess (not shown) respectively arranged on either one of the abutment surfaces 13b and 23b of the first and second support ring structures 13, 23. The stepped flank of the saw-tooth profile of the tooth 31 is arranged, with respect to the circumferential direction, so as to allow engagement with the corresponding flank of the complementary recess during the engaging movement of the tubular elements 1 and 3.
During the final stage of engagement (in this specific case, screwing) together of the tubular elements 1 and 3, at a certain point (determined by setting the angular position of the tooth 31 depending on the mutual positions of the two connector parts 10, 20 at the end of screwing), the tooth 31 of one connector part 10 starts to engage with the respective recess of the other connector part 20.
Once engagement has been achieved between tooth and recess the first and second support ring structures 13, 23 are fixed together and the first contact elements 11 (first end parts of the conduit or transmission line) remain aligned with the respective second contact elements 21 (second end parts of the conduit or transmission line). Continuing the screwing action, the first support ring structure 13 is therefore driven rotationally with respect to the base structure 15, against the action of the spring arranged in the circumferential direction (similar to that shown in
With the contact between the abutment surfaces 13b, 23b of the support ring structures, the first support ring structure 13 is therefore biased axially by the axial springs 13c against the second support ring structure 23. The first contact elements 11 are therefore also brought into contact with the second contact elements 21, thus obtaining closing of the electrical contact, in a similar manner to that shown in
Coupling between the first and second connector parts 10, 20 is therefore completed by the fact that the first support ring structure 13 is biased by the elastic recall means 13c against the second support ring structure 23, with the respective abutment surfaces 13b, 23b in mutual contact, thus ensuring a hydraulic seal which prevents liquids and dirt from penetrating into the seats housing the contact elements 11, 21. In order to prevent the electrical parts from coming into contact with water, sludge or other liquids during operation, seals (not shown) are provided, being arranged in an manner which may be easily determined by the person skilled in the art, for example on the abutment surfaces 13b and 23b and on the casing 17 and 27 of the first and second contact elements 11 and 21.
Any further screwing together of the tubular elements once the coupled position has been reached involves only a further relative rotation by a variable amount of the first/second support ring structure 13, 23 and base structure 15, without misalignment of the contacts.
Number | Date | Country | Kind |
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TO2012A000019 | Jan 2012 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2013/050188 | 1/9/2013 | WO | 00 | 7/10/2014 |