The following relates to connectors used in coaxial cable communications, and more specifically to embodiments of a connector having an internal geometry to improve clamping of a center conductor.
Coaxial cable is used to transmit radio frequency (RF) signals in various applications, such as connecting radio transmitters and receivers with their antennas, computer network connections, and distributing cable television signals. Coaxial cable typically includes an inner conductor, an insulating layer surrounding the inner conductor, an outer conductor surrounding the insulating layer, and a protective jacket surrounding the outer conductor. Each type of coaxial cable has a characteristic impedance which is the opposition to signal flow in the coaxial cable. The impedance of a coaxial cable depends on its dimensions and the materials used in its manufacture. For example, a coaxial cable can be tuned to a specific impedance by controlling the diameters of the inner and outer conductors and the dielectric constant of the insulating layer. All of the components of a coaxial system should have the same impedance in order to reduce internal reflections at connections between components. Such reflections increase signal loss and can result in the reflected signal reaching a receiver with a slight delay from the original.
Two sections of a coaxial cable in which it can be difficult to maintain a consistent impedance are the terminal sections on either end of the cable to which connectors are attached. For example, the attachment of some field-installable compression connectors requires the removal of a section of the insulating layer at the terminal end of the coaxial cable in order to insert a support structure of the compression connector between the inner conductor and the outer conductor. The support structure of the compression connector prevents the collapse of the outer conductor when the compression connector applies pressure to the outside of the outer conductor. Unfortunately, however, the dielectric constant of the support structure often differs from the dielectric constant of the insulating layer that the support structure replaces, which changes the impedance of the terminal ends of the coaxial cable. This change in the impedance at the terminal ends of the coaxial cable causes increased internal reflections, which results in increased signal loss.
Another difficulty with field-installable connectors, such as compression connectors or screw-together connectors, is maintaining acceptable levels of passive intermodulation (PIM). PIM in the terminal sections of a coaxial cable can result from nonlinear and insecure contact between surfaces of various components of the connector. A nonlinear contact between two or more of these surfaces can cause micro arcing or corona discharge between the surfaces, which can result in the creation of interfering RF signals. For example, some screw-together connectors are designed such that the contact force between the connector and the outer conductor is dependent on a continuing axial holding force of threaded components of the connector. Over time, the threaded components of the connector can inadvertently separate, thus resulting in nonlinear and insecure contact between the connector and the outer conductor.
Where the coaxial cable is employed on a cellular communications tower, for example, unacceptably high levels of PIM in terminal sections of the coaxial cable and resulting interfering RF signals can disrupt communication between sensitive receiver and transmitter equipment on the tower and lower-powered cellular devices. Disrupted communication can result in dropped calls or severely limited data rates, for example, which can result in dissatisfied customers and customer churn.
Current attempts to solve these difficulties with field-installable connectors generally consist of employing a pre-fabricated jumper cable having a standard length and having factory-installed soldered or welded connectors on either end. These soldered or welded connectors generally exhibit stable impedance matching and PIM performance over a wider range of dynamic conditions than current field-installable connectors. These pre-fabricated jumper cables are inconvenient, however, in many applications.
For example, each particular cellular communication tower in a cellular network generally requires various custom lengths of coaxial cable, necessitating the selection of various standard-length jumper cables that is each generally longer than needed, resulting in wasted cable. Also, employing a longer length of cable than is needed results in increased insertion loss in the cable. Further, excessive cable length takes up more space on the tower. Moreover, it can be inconvenient for an installation technician to have several lengths of jumper cable on hand instead of a single roll of cable that can be cut to the needed length. Also, factory testing of factory-installed soldered or welded connectors for compliance with impedance matching and PIM standards often reveals a relatively high percentage of non-compliant connectors. This percentage of non-compliant, and therefore unusable, connectors can be as high as about ten percent of the connectors in some manufacturing situations. For all these reasons, employing factory-installed soldered or welded connectors on standard-length jumper cables to solve the above-noted difficulties with field-installable connectors is not an ideal solution.
Accordingly, the contact between the center conductor and the receptive clamp is critical for desirable passive intermodulation (PIM) results. However, the timing associated with a connector moving into a closed position from an open position often times adversely affects the clamping of the incoming center conductor. The result of poor clamping leads to equally poor contact between the center conductor and the receptive clamp.
Thus, a need exists for an apparatus and method for a connector that provides efficient clamping of the center conductor.
A first general aspect relates to a connector comprising a main body having a first end and a second end, the main body configured to receive a prepared coaxial cable, and a compression member configured for axial movable engagement with the main body, wherein axial advancement of one of the main body and the compression member toward the other by axial compression facilitates substantially co-cylindrical contact between a socket and a center conductor of the coaxial cable.
A second general aspect relates to a connector comprising a main body having a first end and a second end, the main body configured to receive a prepared coaxial cable, an electrical contact disposed within the main body, the electrical contact having a socket configured to receive a center conductor of the coaxial cable, wherein the socket has a plurality of fingers, and an insulator body having a first end and a second end, the insulator body disposed within the main body, wherein the insulator body has a tapered opening proximate the second end, wherein the tapered opening of the insulator body gradually and evenly compresses the plurality of fingers onto the center conductor to achieve parallel line contact between the socket and the center conductor when the connector is in a closed position.
A third general aspect relates to a connector comprising a main body having a first end and a second end, the main body configured to receive a prepared coaxial cable, a compression member configured for axial movable engagement with the main body, and a means to compresses the plurality of fingers onto the center conductor to achieve parallel line contact between a socket and a center conductor when the connector is in a closed position.
A fourth general aspect relates to a device configured to be operably affixed to a coaxial cable comprising a compression connector, wherein the compression connector is configured to attached to the cable by the compression of at least one axially slidably movable component of the connector, wherein the compression connector achieves an intermodulation level below −155 dBc.
A fifth general aspect relates to a coaxial cable connector comprising a main body configured to receive a coaxial cable, a compression member configured for axial movable engagement with the main body, an insulator body having a first end and a second end, the insulator body disposed within the main body, wherein the insulator body has a tapered opening proximate the second end, and a cover disposed over at least a portion of the connector to seal the connector against environmental elements.
A sixth general aspect relates to a method of ensuring desirable contact between a center conductor of a coaxial cable and an electrical socket, comprising providing a main body having a first end and a second end, the main body configured to receive the coaxial cable, a compression member configured for axial movable engagement with the main body, disposing the electrical socket within the main body, the electrical socket configured to clamp the center conductor of the coaxial cable, wherein the socket has a plurality of fingers, disposing an insulator body within the main body, the insulator body having a first end and a second end, wherein the insulator body has a tapered opening proximate the second end, and compressing the plurality of fingers onto the center conductor to achieve parallel line contact between the socket and the center conductor when the connector is in a closed position.
The foregoing and other features of construction and operation will be more readily understood and fully appreciated from the following detailed disclosure, taken in conjunction with accompanying drawings.
Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
A detailed description of the hereinafter described embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures. Although certain embodiments are shown and described in detail, it should be understood that various changes and modifications may be made without departing from the scope of the appended claims. The scope of the present disclosure will in no way be limited to the number of constituting components, the materials thereof, the shapes thereof, the relative arrangement thereof, etc., and are disclosed simply as an example of embodiments of the present disclosure.
As a preface to the detailed description, it should be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents, unless the context clearly dictates otherwise.
Referring to the drawings,
Referring to
Referring now to
Embodiments of connector 100 may include a main body 30. Main body 30 may include a first end 31, a second end 32, an inner surface 33, and an outer surface 34. Main body 30 may further include a first portion 35 and a second portion 36. The first portion 35 of the main body 30 may be proximate the second end 32, and may have a generally axial opening in a longitudinal, or substantially longitudinal, direction. Embodiments of the first portion 35 of the main body 30 may also include a threaded portion 39 for threadably engaging, or securably retaining, a front body 20. The threaded portion 39 may be internal or interior female threads having a pitch and depth that correspond to external or exterior threads 29 of the front body 20. The second portion 36 of the main body 30 may extend from the first portion 35, and may be structurally integral with the first portion 35, or may be structurally independent (e.g. utilization of a coupling means) of the first portion 35 of the main body 30. Moreover, the second portion 36 may have a generally axial opening in a latitudinal, or substantially latitudinal, direction. The generally axial opening of the second portion 36 may extend from proximate the first end 31 and may be in communication with the generally axial opening of the first portion 35. The opening of the main body 30, or the second portion 36 of the main body 30, may include narrowing geometry to compress squeeze the outer conductor engagement member 70, causing deflection of the outer conductor engagement member 70 to clamp the outer conductor 14. For example, the opening within the main body 30 may taper gradually, causing the inner diameter to gradually decrease from the first end 31 to the second end 32 of the main body. Alternatively, the inner surface 33 of the main body may have a surface feature, such as a protrusion, ramped portion, bump, annular barb, and the like, that narrows the opening within the main body 30 to compress the outer conductor engagement member 70. The generally axial opening of the second portion 36 of the main body 30 may have an internal diameter large enough to allow an insulator body 50, an outer conductor engagement member 70, a flanged collar 80, a collar 90, and portions of a coaxial cable 10 to enter and remain disposed within the main body 30 while operably configured; however, the opening within the second portion 36 may decrease in diameter gradually or at one or more points to compress the outer conductor engagement member 70. In other words, the outer conductor engagement member 70 and other internal components may be radially compressed by the inner surface 33 of the main body 30 as the components are driven axially along within the main body 30. Embodiments of the main body 30 may include an annular protrusion 37 which may protrude or extend a distance from the outer surface 34 of the main body 30; the annular protrusion 37 may be disposed around the second portion 36 of the main body 30. The annular protrusion 37 may include a mating edge 38 (i.e. a face/side of the annular protrusion 37 which faces the first end 31 of the main body 30) that can mate with a mating edge, such as annular recessed portion 65 of a compression member 60 while in a closed position. In addition, the main body 30 may be formed of metals or polymers or other materials that would facilitate a rigidly formed body. Manufacture of the main body 30 may include casting, extruding, cutting, turning, tapping, drilling, injection molding, blow molding, or other fabrication methods that may provide efficient production of the component. Those in the art should appreciate that various embodiments of the main body 30 may also comprise various inner or outer surface features, such as annular grooves, detents, tapers, recesses, and the like, and may include one or more structural components having insulating properties located within the main body 30.
Referring still to
With continued reference to
Embodiments of contact 40 may include a socket 46 proximate or otherwise near the first end 41. The socket 46 may be a conductive center conductor clamp or basket that clamps, grips, collects, or mechanically compresses onto the center conductor 18. The socket 46 may further include an opening 49, wherein the opening 49 may be a bore, hole, channel, and the like, that may be tapered. The socket 46, in particular, the opening 49 of the socket 46 may accept, receive, and/or clamp an incoming center conductor 18 of the coaxial cable 10 as a coaxial cable 10 is further inserted into the main body 30 to achieve a closed position. The socket 46 may include a plurality of engagement fingers 47 that may permit deflection and reduce (or increase) the diameter or general size of the opening 49. In other words, the socket 46 of contact 40 may be slotted or otherwise resilient to permit deflection of the socket 46 as the coaxial cable 10 is further inserted into the main body 30 to achieve a closed position, or as the compression member 60 is axially displaced further onto main body 30. In an open position, or prior to full insertion of the coaxial cable 10, the plurality of engagement fingers 47 may be in a spread open configuration, or at rest, to efficiently engage, collect, capture, etc., the center conductor 18. Furthermore, the spread open configuration of the plurality of engagement fingers 47 may define a tapered opening 49 of the socket 46. Embodiments of a tapered opening 49 may taper, or become gradually larger in diameter towards the first end 41 of the socket 46. The tapered opening 49 embodiment may allow more contact (e.g. parallel line contact as opposed to point(s) contact) between the socket 46 and the center conductor 18 resulting in a more stable interface. For instance, the plurality of engagement fingers 47 may contact an internal surface 53 of a tapered opening 59 of the insulator body 50 that can radially compress the plurality of engagement fingers 47 onto the center conductor 18 as the coaxial cable 10 is further axially inserted into the main body 30, ensuring desirable passive intermodulation results. Alternatively, the plurality of engagement fingers 47 may be radially compressed cylindrically or substantially cylindrically around the center conductor 18 as compression member 60 is further axially inserted into the main body 30. Because of the internal geometry (e.g. cylindrical or tapered) of the insulator body 50 and the socket 46, the radial compression of the socket 46 onto the center conductor 18 may result in parallel line contact. In other words, the resultant contact between the socket 46 and the center conductor 18 may be co-cylindrical or substantially co-cylindrical.
Referring still to
Those skilled in the art should appreciate that various geometric shapes of the internal components, such as the insulator body 50 and socket 46, may be used to achieve parallel or substantially parallel line contact between the socket 46 and the center conductor 18. Embodiments of connector 100 may include an insulator body 50 having a tapered opening 59 and a socket 46 with a tapered opening 49. Other embodiments of connector 100 may include an insulator body 50 with a cylindrical opening and a socket 46 with a tapered opening 49. Further embodiments of connector 100 may include an insulator body 50 with a cylindrical opening and a socket 46 with resilient fingers that may be spread out to freely accept center conductor 18 and deform once compressed by the compression member 60 to establish a parallel line contact or cylindrical contact around the center conductor 18. The internal geometry of the insulator body 50 and the socket 46 of the electrical contact 40 may be any configuration that will result in substantially co-cylindrical or co-cylindrical contact between an internal surface of the socket 46 and the outer surface of the center conductor 18. For instance, the cooperating surfaces of the socket 46 and the center conductor 18 may result in more surface contact (e.g. line contact, co-cylindrical contact, parallel physical contact) between them based on the internal geometry of connector 100 after or during compression of the connector 100 by a compression member 60 or insertion of an coaxial cable 10 into connector 100.
Moreover, embodiments of the insulator body 50 may include an annularly extending protrusion 55 which may protrude or extend a distance from the outer surface 54 of the insulator body 50. The diameter of the flange 55 may be substantially the same or slightly smaller than the diameter of the generally axial opening of the second portion 36 of the main body 30 to allow axial displacement of the insulator body 50 within the main body 30. The annular protrusion 55 may include a mating edge 58 (i.e. a face/side of the annular protrusion 55 which faces the first end 51 of the insulator body 50) that can mate with a mating edge 78 of an outer conductor engagement member 70, and a portion of the outer conductor 14 as the coaxial cable 10 is advanced through the main body 30. Further embodiments of the insulator body 50 may include an annular detent 57 proximate or otherwise near the first end 51 of the insulator body 50. The annular detent 57 may be sized and dimensioned to enter cavity 15 of the coaxial cable 10, wherein the cavity 15 is created when a portion of the dielectric 16 surrounding the center conductor 18 is removed or cored. The annular detent 57 may engage the dielectric 16, in particular a mating edge of the dielectric as the cable 10 is advanced into the main body 30. Thus, the annular detent 57 of the insulator body 50 may be disposed between the outer conductor 14 and the center conductor 18 in a closed position. Furthermore, the insulator body 50 should be made of non-conductive, insulator materials. Manufacture of the insulator body 50 may include casting, extruding, cutting, turning, drilling, compression molding, injection molding, spraying, or other fabrication methods that may provide efficient production of the component.
Referring again to
Embodiments of connector 100 may further include a flanged collar 80. The flanged collar 80 may include a first end 81, a second end 82, an inner surface 83, and an outer surface 84. The flanged collar 80 may be a generally annular tubular member. The flanged collar 80 may be disposed within the main body 30 proximate or otherwise near the outer conductor engagement member 70. For instance, flanged collar 80 may be disposed between the collar 90 and the outer conductor engagement member 70. Moreover, the flanged collar 80 may be disposed around the dielectric 16 of the coaxial cable 10 when the cable 10 enters the connector 100. Further embodiments of the flanged collar 80 can include a flange 85 proximate or otherwise near the second end 82. The flange 85 may protrude or extend a distance from the outer surface 84. The flange 85 may create a space or cavity between the outer surface 84 of the flanged collar 80 and the inner surface 33 of the main body 30 to allow a portion of the compression member 60 to slide between the flanged collar 80 and the main body 30 as the connector 100 is moved into the closed position. The flanged collar 80 may also include a mating edge 88 proximate or otherwise near the second end 82 that may engage the second mating edge 79 of the outer conductor engagement member 70 and a mating edge 89 proximate or otherwise near the first end 81 that may engage mating edge 98 of the collar 80 as the coaxial cable 10 is further inserted into the axial opening of the main body 30. Additionally, the flanged collar 80 may be made of non-conductive, insulator materials. Alternatively, the flanged collar 80 may be made of conductive materials. Manufacture of the flanged collar 80 may include casting, extruding, cutting, turning, drilling, compression molding, injection molding, spraying, or other fabrication methods that may provide efficient production of the component.
With reference still to
Embodiments of connector 100 may also include a compression member 60. The compression member 60 may have a first end 61, second end 62, inner surface 63, and outer surface 64. The compression member 60 may be a generally annular member having a generally axial opening therethrough. The compression member 60 may be disposed over or around a portion of the main body 30. For instance, the compression member 60 may surround the second portion 36 of the main body 30. Proximate or otherwise near the second end 62, the compression member 60 may include an internal annular recessed portion 65. The internal annular recessed portion 65 may engage the mating edge 38 of the annular protrusion 37 of the main body 30 as the connector 100 moves from an open to a closed position. For instance, the compression member 60 may axially slide towards the second end 32 of the main body 30 until the internal recessed portion 65 physically or mechanically engages the annular protrusion 37 of the main body 30. Moreover, the compression member 60 may include an annular lip 66 proximate or otherwise near the first end 61. The annular lip 66 may be configured to engage the collar 90 as the connector 100 is moved to a closed position. The compression member 60 may further include a cavity 67 proximate or otherwise near the first end 61. The cavity 67 may be a space, opening, void, and the like, which may be located between the inner surface 63 of the compression member 60 and an inner portion 68. The inner portion 68 may be an annular member which can be parallel to the outer structural surface of the compression member 60. Embodiments of the inner portion 68 may be structurally integral with the compression member 60 and may extend a distance into the generally axially opening of the compression member 60, while maintaining a radial distance from the inner surface 63 of the compression member 60. The inner portion 68 may surround or substantially surround the cable jacket 12 of the coaxial cable 10 when the cable 10 is present in the connector 100. The cavity 67 may accommodate, receive, accept, etc., a portion of the main body 30 as the compression member 60 is axially displaced onto the main body 30. Furthermore, it should be recognized, by those skilled in the requisite art, that the compression member 60 may be formed of rigid materials such as metals, hard plastics, polymers, composites and the like, and/or combinations thereof. Furthermore, the compression member 60 may be manufactured via casting, extruding, cutting, turning, drilling, knurling, injection molding, spraying, blow molding, component overmolding, combinations thereof, or other fabrication methods that may provide efficient production of the component. Those in the art should appreciate that the compression member 60 may movably engage the main 30 body in a manner in which the compression member moves within a portion of the main body 30.
Referring now to
Referring to the drawings,
Embodiments of connector 200 may include a main body 230, a coupler 220, a contact 240, an insulator body 250, a contact component 210, an outer conductor engagement member 270, a flanged collar 280, a collar 290, and a compression member 260. Embodiments of the outer conductor engagement member 270, a flanged collar 280, a collar 290, and a compression member 260 described in association with connector 200 may share the same or substantially the same structure and function as described above in association with connector 100. For example, the outer conductor engagement member 270 may include a first end 271, a second end 272, an inner surface 273, and an outer surface 274. The outer conductor engagement member 270 may engage the outer conductor 14 of cable 10. The flanged collar 280 may include a first end 281, a second end 282, an inner surface 283, and may be an annular tubular member having a flange proximate the second end 282, disposed between the outer conductor engagement member 270 and the collar 290 within the main body 230. Additionally, the collar 290 may have a first end 291, a second end 292, an inner surface 293, an outer surface 284, and may be an annular tubular member disposed within the main body 230 proximate the flanged collar 290. The compression member 260 may include a first end 261, a second end 262, an inner surface 623, and an outer surface 264, and may be axially displaced to move connector 200 from an open position (shown in
Embodiments of connector 200 may include a main body 230. Main body 230 may include a first end 231, a second end 232, an inner surface 233, and an outer surface 234. The main body 230 may include a lip 239 for limiting axial movement of a coupler 220 (e.g. a threaded nut) disposed around the main body 230 proximate or otherwise near the second end 232. Moreover, the main body 230 may have a generally axial opening in a latitudinal, or substantially latitudinal, direction, and may have a similar internal geometry as described in association with main body 30 of connector 100. The generally axial opening of the main body 230 may extend from proximate the first end 231 and through the second end 232 of the main body 230. The generally axial opening of the second portion 236 of the main body 230 may have an internal diameter large enough to allow an insulator body 250, an outer conductor engagement member 270, a collar 290, and portions of a coaxial cable 10 to enter and remain disposed within the main body 230 while operably configured. While disposed within the main body 230, the outer conductor engagement member 270, and other internal components, may be radially compressed by the inner surface 233 of the main body 230. Embodiments of the main body 230 may include an annular protrusion 237 which may protrude or extend a distance from the outer surface 234 of the main body 230. The annular protrusion 237 may include a mating edge 238 (i.e. a face/side of the annular protrusion 237 which faces the first end 231 of the main body 230) that can mate with a mating edge, such as annular recessed portion 265 of a compression member 260 while in a closed, or compressed, position. In addition, the main body 230 may be formed of metals or polymers or other materials that would facilitate a rigidly formed body. Manufacture of the main body 230 may include casting, extruding, cutting, turning, tapping, drilling, injection molding, blow molding, or other fabrication methods that may provide efficient production of the component. Those in the art should appreciate that various embodiments of the main body 230 may also comprise various inner or outer surface features, such as annular grooves, detents, tapers, recesses, and the like, and may include one or more structural components having insulating properties located within the main body 230.
Referring still to
With continued reference to
Embodiments of contact 240 may include a socket 246 proximate or otherwise near the first end 241. The socket 246 may be a conductive center conductor clamp or basket that clamps, grips, collects, or mechanically compresses onto the center conductor 18. The socket 246 may further include an opening 249, wherein the opening 249 may be a bore, hole, channel, and the like, that may be tapered. The socket 246, in particular, the opening 249 of the socket 246 may accept, receive, and/or clamp an incoming center conductor 18 of the coaxial cable 10 as a coaxial cable 10 is further inserted into the main body 230 to achieve a closed position. The socket 246 may include a plurality of engagement fingers 247 that may permit deflection and reduce (or increase) the diameter or general size of the opening 249. In other words, the socket 246 of contact 240 may be slotted or otherwise resilient to permit deflection of the socket 246 as the coaxial cable 10 is further inserted into the main body 230 to achieve a closed position, or as the compression member 260 is axially displaced further onto main body 230. In an open position, or prior to full insertion of the coaxial cable 10, the plurality of engagement fingers 247 may be in a spread open configuration, or at rest, to efficiently engage, collect, capture, etc., the center conductor 18. Furthermore, the spread open configuration of the plurality of engagement fingers 247 may define a tapered opening 249 of the socket 246. Embodiments of a tapered opening 249 may taper, or become gradually larger in diameter towards the first end 241 of the socket 246. The tapered opening 249 may allow more contact (e.g. parallel line contact as opposed to point(s) contact) between the socket 246 and the center conductor 18 resulting in a more stable interface. For instance, the plurality of engagement fingers 247 may contact an internal surface 253 of a tapered opening 259 of the insulator body 250 that can radially compress the plurality of engagement fingers 247 onto the center conductor 18 as the coaxial cable 10 is further axially inserted into the main body 230, ensuring desirable passive intermodulation results. Alternatively, the plurality of engagement fingers 247 may be radially compressed cylindrically or substantially cylindrically around the center conductor 18 as compression member 260 is further axially inserted onto the main body 230. Because of the internal geometry (cylindrical or tapered) of the insulator body 250 and the socket 246, the radial compression of the socket 246 onto the center conductor 18 may result in parallel line contact. In other words, the resultant contact between the socket 246 and the center conductor 18 may be co-cylindrical or substantially co-cylindrical.
Referring still to
Moreover, embodiments of the insulator body 250 may include an annularly extending protrusion 255 which may protrude or extend a distance from the outer surface 254 of the insulator body 250. The diameter of the flange 255 may be substantially the same or slightly smaller than the diameter of the generally axial opening of the of the main body 230 to allow axial displacement of the insulator body 250 within the main body 230. The annular protrusion 255 may include a mating edge 258 (i.e. a face/side of the annular protrusion 255 which faces the first end 251 of the insulator body 250) that can mate with a mating edge 278 of an outer conductor engagement member 270, and a portion of the outer conductor 14 as the coaxial cable 10 is advanced through the main body 230. Further embodiments of the insulator body 250 may include an annular detent 257 proximate or otherwise near the first end 251 of the insulator body 250. The annular detent 257 may be sized and dimensioned to enter cavity 15 of the coaxial cable 10, wherein the cavity 15 is created when a portion of the dielectric 16 surrounding the center conductor 18 is removed or cored. The annular detent 257 may engage the dielectric 16, in particular a mating edge of the dielectric as the cable 10 is advanced into the main body 230. Thus, the annular detent 257 of the insulator body 250 may be disposed between the outer conductor 14 and the center conductor 18 in a closed position. Furthermore, the insulator body 250 should be made of non-conductive, insulator materials. Manufacture of the insulator body 250 may include casting, extruding, cutting, turning, drilling, compression molding, injection molding, spraying, or other fabrication methods that may provide efficient production of the component.
Embodiments of connector 200 may also include a contact component 210. The contact component 210 may include a first end 211, a second end 212, an inner surface 213, and an outer surface 214. The contact component 210 may be disposed within the main body 230, wherein the contact component 210 surrounds or substantially surrounds at least a portion of contact 240. Moreover, the contact component 210 may include an axially extending opening 219 which may extend from the first end 211 through the second end 212. The opening 219 may be a bore, hole, channel, tunnel, and the like. The contact component 210, in particular, the opening 219 of the contact component 210 may accept, receive, accommodate, etc., the axially displaced electrical contact 240 and center conductor 18 of the coaxial cable 10 as a coaxial cable 10 is further inserted into the main body 230. The opening 219 of the contact component 210 may be tapered or substantially cylindrical, and may be sized and dimensioned to provide only a slight clearance for the incoming contact 240, such that when compressed, the internal geometry of connector 200 may avoid point contact resulting from a larger amount of clearance between the contact 240 and the opening 219. Accordingly, as the socket 246 having opening 249 enters opening 219 of the contact component 210, the socket 247 (i.e. engagement fingers 247) may be gradually and evenly compress squeezed onto, or around, the center conductor 18 to achieve parallel line contact between the socket 246 and the center conductor 18 as the coaxial cable 10 is axially inserted into the main body 230. The internal geometry of openings 219, 249 may ensure that the socket 246 fully closes and fully captures the center conductor 18, and may provide delayed timing as the center conductor 18 enters the socket 246.
Those skilled in the art should appreciate that various geometric shapes of the internal components, such as the contact component 210 and socket 246, may be used to achieve parallel or substantially parallel line contact between the socket 246 and the center conductor 18. Embodiments of connector 200 may include a contact component 210 having a tapered opening 219 and a socket 246 with a tapered opening 249. Other embodiments of connector 200 may include a contact component 210 with a cylindrical opening and a socket 246 with a tapered opening 249. Further embodiments of connector 200 may include contact component 210 with a cylindrical opening and a socket 246 with resilient fingers that may be spread out to freely accept center conductor 18 and deform once compressed by the compression member 260 to establish a parallel line contact or cylindrical contact around the center conductor 18. The internal geometry of the contact component 210 and the socket 246 of the electrical contact 240 may be any configuration that will result in substantially co-cylindrical or co-cylindrical contact between an internal surface of the socket 246 and the outer surface of the center conductor 18. For instance, the cooperating surfaces of the socket 246 and the center conductor 18 may result in more surface contact (e.g. line contact, co-cylindrical contact, parallel physical contact) between them based on the internal geometry of connector 200 after or during compression of the connector 200 by a compression member 260 or insertion of an coaxial cable 10 into connector 200.
Referring now to
Compression connectors having PIM levels above this minimum acceptable standard of −155 dBc result in interfering RF signals that disrupt communication between sensitive receiver and transmitter equipment on the tower and lower-powered cellular devices in 4G systems. Advantageously, the relatively low PIM levels achieved using the example compression connector 100, 200 surpass the minimum acceptable level of −155 dBc, thus reducing these interfering RF signals. Accordingly, the example field-installable compression connector 100, 200 enables coaxial cable technicians to perform terminations of coaxial cable in the field that have sufficiently low levels of PIM to enable reliable 4G wireless communication. Advantageously, the example field-installable compression connector 100, 200 exhibits impedance matching and PIM characteristics that match or exceed the corresponding characteristics of less convenient factory-installed soldered or welded connectors on pre-fabricated jumper cables. Accordingly, embodiments of connector 100, 200 may be a compression connector, wherein the compression connector achieves an intermodulation level below −155 dBc over a frequency of 1870 MHz to 1910 MHz.
With continued reference to the drawings,
Referring now to
While this disclosure has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the preferred embodiments of the present disclosure as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention, as required by the following claims. The claims provide the scope of the coverage of the invention and should not be limited to the specific examples provided herein.
This application is a non-provisional application claiming the benefit of a priority to U.S. Provisional Application No. 61/445,831, filed Feb. 23, 2011, and entitled, “CONNECTOR HAVING CO-CYLINDRICAL CONTACT BETWEEN A SOCKET AND A CENTER CONDUCTOR.”
Number | Date | Country | |
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61445831 | Feb 2011 | US |