1. Field of the Invention
This invention relates to a connector.
2. Description of the Related Art
Conventionally, there has been proposed a plug connector comprised of a housing and a plurality of signal contacts (see Japanese Laid-Open Patent Publication (Kokai) No. 2008-293916 (paragraphs 0027 to 0029, 0032, and 0033; FIG. 1)).
The housing has a plate-shaped projecting portion in which are arranged first and second contact portions, referred to hereinafter, of the signal contacts.
The signal contacts are held on the housing at a predetermined pitch along a contact arrangement direction which is orthogonal to a direction of fitting the housing to a mating connector. Each signal contact has a first contact portion and a second contact portion. The first contact portion is disposed on an upper surface of the projecting portion of the housing. The second contact portion, which is continuous with the first contact portion, is bent into a U-shape such that it extends along an arc-shaped front end surface of the projecting portion of the housing, and reaches a lower surface of the projecting portion.
A receptacle connector as the mating connector of the plug connector is comprised of a housing and a plurality of signal contacts.
The housing of the receptacle connector receives therein the projecting portion of the housing of the plug connector.
Each signal contact of the receptacle connector is bifurcated, and has a first contact portion and a second contact portion. The first contact portion and the second contact portion are displaced in the fitting direction.
When the plug connector and the receptacle connector are fitted to each other, the first and second contact portions of each signal contact of the plug connector are brought into contact with the first and second contact portions of each signal contact of the receptacle connector, respectively.
To reduce the arrangement pitch of the signal contacts of the above-mentioned plug and receptacle connectors, it is only required to reduce the width of each of the first and second contact portions of the plug and receptacle connectors in the contact arrangement direction.
However, if the width of each of the first and second contact portions in the contact arrangement direction is reduced in order to reduce the arrangement pitch of the signal contacts, misalignment of the first and second contact portions of the plug connector and the first and second contact portions of the receptacle connector, which can be caused e.g. by loose or inaccurate fitting, reduces areas of contact between the first and second contact portions of the receptacle connector and the associated first and second contact portions of the plug connector. In such a case, there is a fear of occurrence of contact failure.
The present invention has been made in view of these circumstances, and an object thereof is to provide a connector which is capable of maintaining contact reliability even if the arrangement pitch of contacts is reduced.
To attain the above object, the present invention provides a connector comprising a housing that includes a contact arranging portion which is plate-shaped, and first and second contacts that are arranged on the housing in an alternating manner along a contact arrangement direction which is orthogonal to a direction of fitting the housing to a mating connector, the first contacts each having a first contact portion which is disposed on one surface of the contact arranging portion, a first bending portion which is continuous with the first contact portion, and is disposed on a front portion of the contact arranging portion, a first connecting portion which is disposed on a rear portion of the contact arranging portion, and is connected to an object to be connected, and a linkage portion which is disposed on the other surface of the contact arranging portion, and connects between the first bending portion and the first connecting portion, the second contacts each having a second connecting portion which is connected to the object to be connected, a second contact portion which is continuous with the second connecting portion, and is disposed on the other surface of the contact arranging portion, and a second bending portion which is continuous with the second contact portion, and is disposed on the front portion of the contact arranging portion, wherein the linkage portion is smaller in width in the contact arrangement direction than the first contact portion and the second contact portion.
With the arrangement of the connector according to the present invention, the first contact portions are disposed on one surface of the contact arranging portion, and the second contact portions and the linkage portions are disposed on the other surface of the contact arranging portion. Further, each linkage portion is made smaller in width in the contact arrangement direction than the first and second contact portions. Therefore, it is possible to reduce the arrangement pitch of the first and second contact portions without reducing the width of the first and second contact portions in the contact arrangement direction.
Preferably, the second contacts each have an extension portion which is continuous with the second bending portion, and is disposed on the one surface of the contact arranging portion, and the extension portion is smaller in width in the contact arrangement direction than the first contact portion and the second contact portion.
Preferably, a width of the first contact portion in the contact arrangement direction is equal to a width of the second contact portion in the contact arrangement direction.
More preferably, a width of the linkage portion in the contact arrangement direction is equal to a width of the extension portion in the contact arrangement direction.
More preferably, a width of the first bending portion in the contact arrangement direction is gradually reduced from the first contact portion toward the linkage portion, with a width of one end of the first bending portion in the contact arrangement direction being equal to a width of the first contact portion, and a width of the other end of the first bending portion in the contact arrangement direction being equal to a width of the linkage portion, and a width of the second bending portion in the contact arrangement direction is gradually reduced from the second contact portion toward the extension portion, with a width of one end of the second bending portion in the contact arrangement direction being equal to a width of the second contact portion, and a width of the other end of the second bending portion in the contact arrangement direction being equal to a width of the extension portion.
According to this invention, even if the arrangement pitch of the contacts is reduced, it is possible to maintain contact reliability.
The above and other objects, features and advantages of the present invention will become more apparent from the following detailed description taken in conjunction with the accompanying drawings.
The present invention will now be described in detail with reference to the drawings showing preferred embodiments thereof. A description will be given of a plug connector of an embodiment of the present invention with reference to
As shown in
As shown in
The housing 30 is integrally molded of an insulating material. As shown in
The contact arranging portion 31 is substantially plate-shaped. The contact arranging portion 31 extends in the contact arrangement direction A which is orthogonal to a fitting direction F of the housing 30. First contact portions 51 of the first contacts 50 and extension portions 64 of the second contacts 60, referred to hereinafter, are arranged on the upper surface of the contact arranging portion 31 in an alternating manner at predetermined space intervals along the contact arrangement direction A (see
As shown in
As shown in
The first contact portion 51 is substantially plate-shaped, and is disposed on the upper surface of the contact arranging portion 31 such that it extends in the fitting direction F. The first bending portion 52 is continuous with the first contact portion 51. The first bending portion 52 is bent into a substantially arc shape such that it is fitted to the substantially arc-shaped front portion of the contact arranging portion 31. The first connection porting 53 is at a location rearward of the contact arranging portion 31, and is disposed on the cable holding portion 32 (see
As shown in
The second contact portion 61 is substantially plate-shaped, and is disposed on the lower surface of the contact arranging portion 31 such that it extends in the fitting direction F. The second bending portion 62 is continuous with the second contact portion 61. The second bending portion 62 is bent into a substantially arc shape such that it is fitted to the substantially arc-shaped front portion of the contact arranging portion 31. The second connecting portion 63, which is continuous with the second contact portion 61, is at a location rearward of the contact arranging portion 31, and is disposed on the cable holding portion 32 (see
The width of the second contact portion 61 of each second contact 60 in the contact arrangement direction A is equal to that of the first contact portion 51 of each first contact 50 in the contact arrangement direction A.
The width of the extension portion 64 of each second contact 60 in the contact arrangement direction A is equal to that of the linkage portion 54 of each first contact 50 in the contact arrangement direction A.
The width of the linkage portion 54 and that of the extension portion 64 in the contact arrangement direction A are smaller than that of the first contact portion 51 in the contact arrangement direction A.
As shown in
As shown in
The cover shell 70 appearing in
The base shell 80 appearing in
Next, a brief description will be given of a process for producing the plug connector 100. First, the first contacts 50, the second contacts 60, and the base shell 80 are formed by blanking and bending a metal plate (not shown). At this time, all of the first and second contacts 50 and 60, and the base shell 80 are connected to a carrier (not shown). Further, the cover shell 70 is formed by blanking and bending another metal plate (not shown).
Next, the first contacts 50, the second contacts 60, and the base shell 80, which are connected into one piece by the carrier, are put in a mold (not shown), and the mold is filled with molten resin. Thus, the housing 30 in which the first contacts 50, the second contacts 60, and the base shell 80 are partially embedded is formed by the so-called mold-in molding method (in-mold molding method).
Finally, the cover shell 70 is mounted on the housing 30. Upon going through the above-described process, the production of the plug connector 100 is completed.
As shown in
Next, the outer conductors 113 of the coaxial cables 110 are sandwiched by two ground bars 90, and are soldered to the ground bars 90.
Thereafter, the ground bars 90 to which the outer conductors 113 are soldered are disposed on the rear portion of the housing 30 of the plug connector 100 from which the cover shell 70 is removed.
Next, the center conductors 111 of the coaxial cables 110 are soldered to the first connecting portions 53 of the first contacts 50 and the second connecting portions 63 of the second contacts 60.
Finally, the cover shell 70 is mounted on the housing 30. Upon going through the above-described process, the connection of the coaxial cables 110 to the plug connector 100 is completed.
Next, a description will be given of a receptacle connector 200 as a mating connector of the plug connector 100.
As shown in
The housing 230 is box-shaped, and receives the contact arranging portion 31 of the housing 30 of the plug connector 100.
As shown in
As shown in
As shown in
The first connecting portions 253 of the first contacts 250 and the second connecting portions 263 of the second contacts 260 of the receptacle connector 200 are soldered to associated pads of a printed circuit board, not shown.
To connect the plug connector 100 to the receptacle connector 200, it is only required, as shown in
As shown in
In the present embodiment, as described above, the portions other than the first and second connecting portions 53 and 63 of each of the first and second contacts 50 and 60 extend from the lower surface of the contact arranging portion 31, passing on the front portion of the contact arranging portion 31 in a folding back manner, to the upper surface of the contact arranging portion 31. Further, each first contact portion 51 and each extension portion 64 are disposed on the upper surface of the contact arranging portion 31, and each second contact portion 61 and each linkage portion 54 are disposed on the lower surface of the contact arranging portion 31, with the width of the linkage portion 54 and that of the extension portion 64 in the contact arrangement direction A being made smaller than that of the first contact portion 51 and that of the second contact portion 61 in the contact arrangement direction A. This make it possible to reduce the arrangement pitch of the first contact portions 51 and the second contact portions 61 without reducing the width of the first contact portions 51 and that of the second contact portions 61 in the contact arrangement direction A. Therefore, when the plug connector 100 is fitted to the receptacle connector 200, even if the centers of the first and second contact portions 51 and 61 of the plug connector 100 are slightly displaced in the contact arrangement direction A with respect to the centers of the associated first and second contact portions 251 and 261 of the receptacle connector 200, the contact areas between the first and second contact portions 51 and 61, and the first and second contact portions 251 and 261 are not largely reduced, so that the stable contact is ensured.
According to the present embodiment, it is possible to realize the narrower pitch of the first and second contact portions 51 and 61 of the plug connector 100 without lowering the contact reliability between the first and second contact portions 51 and 61 of the plug connector 100, and the first and second contact portions 251 and 261 of the receptacle connector 200.
Further, even if the narrower pitch of the plug connector 100 is realized, the width of each first contact 50 and that of each second contact 60 in the contact arrangement direction A are not reduced, and hence the contact stability is not lowered. Further, it is possible to secure a space between each first contact 50 and each second contact 60, and it is possible to hold the first and second contact portions 51 and 61, the linkage portions 54, and the extension portions 64, by the mold, when molding the housing 30 using the mold, which suppresses falling-down of the first and second contacts 50 and 60 in either of the contact arrangement direction A and the direction (direction of thickness) orthogonal to the contact arrangement direction A, and like inconveniences. Therefore, the posture of each of the first and second contacts 50 and 60 is stabilized, and the accuracy of the arrangement pitch of the first and second contacts 50 and 60 is improved.
Further, the first and second bending portions 52 and 62 are disposed on the front portion of the contact arranging portion 31, and hence when the plug connector 100 is fitted to the receptacle connector 200, the first and second bending portions 52 and 62 are first brought into abutment with the end portions of the first and second contacts 250 and 260 of the receptacle connector 200. Therefore, the contact arranging portion 31 of the housing 30 is less liable to be shaved. Further, each second contact 60 is formed with the extension portion 64, and hence it is possible to positively prevent the second contact portion 61 from being removed from the contact arranging portion 31.
It should be noted that although in the above-described embodiment, each second contact 60 is formed with the extension portion 64, each second contact 60′ may not be formed with the extension portion 64 as in a variation of the second contact 60 shown in
Further, although the width of the first contact portion 51 in the contact arrangement direction A is made equal to that of the second contact portion 61 in the contact arrangement direction A, they may not be equal to each other.
It should be noted that although the width of the linkage portion 54 in the contact arrangement direction A is made equal to that of the extension portion 64 in the contact arrangement direction A, they may not be equal to each other.
Further, although the width of the first bending portion 52 in the contact arrangement direction A is gradually reduced from the first contact portion 51 toward the linkage portion 54, with the width of one end of the first bending portion 52 in the contact arrangement direction A being made equal to the first contact portion 51, and the width of the other end of the first bending portion 52 in the contact arrangement direction A being made equal to the linkage portion 54, and the width of the second bending portion 62 in the contact arrangement direction A is gradually reduced from the second contact portion 61 toward the extension portion 64, with the width of one end of the second bending portion 62 in the contact arrangement direction A being made equal to the second contact portion 61, and the width of the other end of the second bending portion 62 in the contact arrangement direction A being made equal to the extension portion 64, it is not necessarily required to configure these widths in the above-described manner.
It is further understood by those skilled in the art that the foregoing are the preferred embodiments of the present invention, and that various changes and modification may be made thereto without departing from the spirit and scope thereof.
Number | Date | Country | Kind |
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2009-234447 | Oct 2009 | JP | national |