The present invention relates to a connector which is to be attached to an end of a cable.
Patent Literature 1 relates to a connector which is to be attached to an end of a cable, and discloses several connectors each having a shielding structure (shield configured by assembly components) configured by a shield shell and a shield cover. The shield shell includes: metal terminals each having, in the front end, a contacting portion which is to be electrically connected to a fitting counter connector, and, in the rear end, a connecting portion which is to be connected to a core wire of the cable; and a resin housing which holds the metal terminals, and is formed by sheet-metal working. The shield shell has: in the front end, a tubular shielding portion which surrounds, accommodates, and fixes the resin housing; in the rear end, a barrel portion which crimps and fixes the sheath of the cable; and, between the shielding portion and the barrel portion, an opening portion which is upwardly opened. The shield cover is formed separately from the shield shell by sheet-metal working, and attached from the upper side to the opening portion of the shield shell. The shield cover is configured by: a cover piece portion which, when the shield cover is attached from the upper side to the opening portion of the shield shell, covers the upper opening surface of the opening portion; and a pair of attaching piece portions which are downwardly extended from the both side parts of the cover piece portion, to overlap with the inner sides of the side surfaces of the opening portion, respectively. Patent Literature 1 discloses a connector in which, when the resin housing is to be inserted into the shielding portion of the shield shell, the insertion is performed from the front side of the shielding portion, that in which the insertion is performed from the rear side of the shielding portion, and the like.
In such a connector, usually, the shield shell is configured so that metal lances which are elastic cut and raised plate portions are disposed on the side surfaces of the opening portion, respectively, and, when the shield cover is attached from the upper side to the opening portion, the metal lances are engaged with engaging holes formed in the pair of attaching piece portions of the shield cover, respectively, thereby fixing the shield cover.
Alternatively, the shield shell is configured so that a stopper which is a non-elastic cut and raised plate portion, and a metal lance which is an elastic cut and raised plate portion are disposed in the shielding portion, and, when the resin housing is completely inserted, the stopper is butted against a step surface that is formed on the outer wall of the resin housing, and that is directed in the insertion direction, and the metal lance is engaged with a step surface that is formed on the outer wall of the resin housing, and that is directed in the pull-out direction, whereby the resin housing is fixed at the normal position in the shielding portion.
In the connector in which the resin housing is inserted from the front side of the shielding portion, rearward movement of the resin housing is limited by the stopper disposed in the shielding portion, and, in that in which the resin housing is inserted from the rear side of the shielding portion, rearward movement of the resin housing is limited by the metal lance disposed in the shielding portion.
Patent Literature 1: Japanese Patent No. 5064983
Usually, a stopper disposed in a shielding portion of a shield shell has a configuration where an end surface of a cut and raised plate portion is butted against a step surface which is formed on the outer wall of a resin housing, and which is directed in the insertion direction, or that where a plate surface of a cut and raised plate portion is butted against a step surface which is formed on the outer wall of a resin housing, and which is directed in the insertion direction. On the other hand, a metal lance disposed on a shielding portion must be configured so that an end surface of a cut and raised plate portion is butted against a step surface which is formed on the outer wall of a resin housing, and which is directed in the pull-out direction.
In the above-described conventional connector, when the cable is pulled with a strong force, the force is applied in the sequence of the core wires of the cable→the metal terminals→the resin housing. In the case of the stopper and metal lance which cause the end surface of the cut and raised plate portion to be butted against a rearwardly directed step surface formed on the outer wall of the resin housing, therefore, the cut and raised plate portion bites into the step surface of the resin housing. A trace of the bite causes the resin housing to rattle in the anteroposterior direction. Sometimes, the step surface of the resin housing is shaved, and there is a possibility that the resin housing may slip off from the shielding portion.
In the case of the stopper which causes the plate surface of the cut and raised plate portion to be butted against a rearwardly directed step surface formed on the outer wall of the resin housing, by contrast, it is considered that the cut and raised plate portion does not shave the step surface of the resin housing, and also does not bite into the step surface of the resin housing. However, this stopper is used in a connector in which the resin housing is to be inserted from the front side into the shielding portion, and is not used in a connector in which the resin housing is to be inserted from the rear side into the shielding portion. In the latter connector, therefore, a countermeasure against slipping off of the resin housing in the cable pulling (rearward) direction must be taken in addition to the metal lance disposed in the shielding portion.
Consequently, it may be contemplated that the stopper for the former connector (the stopper which causes the plate surface of the cut and raised plate portion to be butted against a rearwardly directed step surface formed on the outer wall of the resin housing) is added to the latter connector. When the resin housing is to be inserted from the rear side into the shielding portion, however, the stopper projects into the insertion path for the resin housing to interfere with the resin housing. After the resin housing is completely inserted, therefore, the stopper must be bent and raised from the shielding portion, and then butted against the rearwardly directed step surface formed on the outer wall of the resin housing. Consequently, the connector has a problem in that steps of assembling the connector are increased.
The invention has been conducted in view of the above-discussed circumstances. It is an object of the invention to provide a connector in which a countermeasure against slipping off of a resin housing in a cable pulling direction is newly taken.
As means for attaining the object, the first invention provides a connector 10 including: metal terminals 20 each having, in the front end, a contacting portion 21 that is to be electrically connected to a fitting counter connector, and, in the rear end, a connecting portion 22 that is to be connected to a core wire 2 of a cable 1; and a resin housing 30 that holds the metal terminals, the connector having a shielding structure configured by: a shield shell 40 which is formed by sheet-metal working, and which has in the front end a tubular shielding portion 41 that surrounds, accommodates, and fixes the resin housing, in the rear end, a barrel portion 42 that crimps and fixes a sheath 4 of the cable, and, between the shielding portion and the barrel portion, an opening portion 43 that is upwardly opened; and a shield cover 50 which is formed separately from the shield shell by sheet-metal working, and which is attached from the upper side to the opening portion of the shield shell, wherein stoppers 56 are disposed in the shield cover, and the stoppers limit rearward movement of the resin housing by causing a plate surface 55 to be butted against a rearwardly directed step surface which is formed on a rear end surface 33 or outer wall of the resin housing that is fixed at the normal position in the shielding portion.
The second invention provides a connector wherein, in the connector of the first invention, the shield cover has: a cover piece portion 51 which, when the shield cover is attached from the upper side to the opening portion of the shield shell, covers the upper opening surface of the opening portion; and a pair of attaching piece portions 52 which are downwardly extended from the both side parts of the cover piece portion, to overlap with the outer sides of the side surfaces of the opening portion, respectively, the stoppers are disposed in the pair of attaching piece portions, each of the pair of stoppers 56, 56 is configured by a metal piece which is forwardly projected from the corresponding attaching piece portion, and which is bent into an L-like shape to direct a tip end to the inner side, a pair of slits 48, 48 are disposed in both side parts of the shielding portion, tip end portions of the pair of stoppers which are inwardly directed being fitted from the upper side into the slits when the shield cover is attached from the upper side to the opening portion of the shield shell, respectively, thereby causing plate surfaces of the pair of stoppers to be butted against the rearwardly directed step surface which is formed on the rear end surface or outer wall of the resin housing that is accommodated at the normal position in the shielding portion, and, when the shield cover is to be attached from the upper side to the opening portion of the shield shell, the pair of stoppers function as a guide to the normal attachment position of the shield cover.
According to the first invention, the stoppers which limit rearward movement of the resin housing by causing a plate surface to be butted against a rearwardly directed step surface which is formed on a rear end surface or outer wall of the resin housing that is fixed at the normal position in the shielding portion are disposed in the shield cover. Therefore, a countermeasure against slipping off of the resin housing in the cable pulling direction can be taken similarly in both a connector in which the resin housing is to be inserted from the front side into the shielding portion, and that in which the resin housing is to be inserted from the rear side of the shielding portion. In a connector in which the resin housing is to be inserted from the rear side of the shielding portion, particularly, a countermeasure against slipping off of the resin housing in the cable pulling direction can be taken without increasing steps of assembling the connector.
In the case where a configuration where a stopper which is a non-elastic cut and raised plate portion, and a metal lance which is an elastic cut and raised plate portion are disposed in the shielding portion, and, when the resin housing is completely inserted, the stopper is butted against the step surface that is formed on the outer wall of the resin housing, and that is directed in the insertion direction, and the metal lance is engaged with a step surface that is formed on the outer wall of the resin housing, and that is directed in the pull-out direction, thereby fixing the resin housing at the normal position in the shielding portion is employed as the shield shell, even when the stopper or metal lance which limits the rearward movement of the resin housing, and which is disposed in the shielding portion causes the end surface of the cut and raised plate portion to be butted against the rearwardly directed step surface that is formed on the outer wall of the resin housing, the stopper or the metal lance can function as a stopper for the resin housing in the cable pulling direction, without shaving the step surface of respectively, and without biting into the step surface of the resin housing. Therefore, double countermeasures against slipping off of the resin housing in the cable pulling direction can be taken.
According to the second invention, when the shield cover is to be attached from the upper side to the opening portion of the shield shell, the pair of stoppers disposed in the shield cover function as a guide to the normal attachment position of the shield cover. Therefore, the connector can be easily assembled as compared to the conventional connector.
Hereinafter, a connector which is an embodiment of the invention will be described with reference to the drawings. The connector 10 is a male connector which is attached to an end of a cable 1, and which uses a female connector as a fitting counter connector. In the specification, description will be made assuming that the side of the connector 10 which is to be fitted (connected) to the fitting counter connector is “front,” and that which is to be connected to the cable 1 is “rear.”
As shown in
As shown in
Each of the metal terminals 20 is formed by performing sheet-metal working on a conductive metal plate material, and, as shown in
The resin housing 30 holds the conductive metal terminals 20, is formed by performing molding by using an insulative synthetic resin material, and, as shown in
The resin housing 30 holds the four metal terminals 20 in a mutually insulated condition as shown in
In the resin housing 30, as shown in
The shield shell 40 is formed by performing sheet-metal working on a conductive metal plate material, and, as shown in
In the shield shell 40, as shown in
The shield shell 40 is used for fixing the resin housing 30 at the normal position in the shielding portion 41 as shown in
The shield shell 40 is connected to the cable 1 in a state where, as shown in
In the shield shell 40, as shown in
In the shield shell 40, as shown in
In the shield shell 40, as shown in
The shield cover 50 is attached from the upper side to the opening portion 43 of the shield shell 40, formed separately from the shield shell 40 by performing sheet-metal working on a conductive metal plate material, and, as shown in
The shield cover 50 is configured in the following manner. When, as shown in
The shield cover 50 fixes the shield cover body to the opening portion 43 of the shield shell 40, and then is connected to the cable 1 in the state where the cover is electrically connected to the shield 3 of the cable 1, as shown in
In the shield cover 50, as shown in
In the shield cover 50, as shown in
The connector body configured by the metal terminals 20, resin housing 30, shield shell 40, and shield cover 50 which are described above is inserted from the rear side into the resin outer housing which is formed into a tubular shape by performing molding on an insulative synthetic resin material, and the metal lances 47 which are formed in the shielding portion 41 of the shield shell 40 are engaged with the forwardly directed step surfaces formed on the inner wall of the resin outer housing, respectively, to fix the resin outer housing to the connector body, whereby the connector 10 is completed in a state where the connector body and the end of the cable 1 are surrounded and accommodated by the resin outer housing, and the cable 1 is drawn out to the rear side of the resin outer housing.
The fitting counter connector is configured by: a resin housing in which an inserting portion into which the connector 10 is to be inserted is opened in the front side; four metal terminals (pin contacts) which are held by the resin housing, and which are projected into a rear part of the inserting portion; a tubular metal shell that surrounds the metal terminals which are held by the resin housing, and which are projected into the rear part of the inserting portion; and a metal cover which is coveringly attached to the resin housing. For example, the fitting counter connector is mounted on a circuit board of an electronic apparatus.
In a state where the front end surface 32 of the resin housing 30 is opposed to the front end openings of the inserting portion of the fitting counter connector, the connector 10 is inserted into the inserting portion of the fitting counter connector, whereby the connector is fitted (connected) into the fitting counter connector, and the cable 1 is connected to the circuit board. When the connector 10 is inserted into the inserting portion of the fitting counter connector, namely, the metal shell of the fitting counter connector is fitted into the shielding portion 41 of the shield shell 40 to electrically connect the metal shell of the fitting counter connector with the shield shell 40, and, while the fitting portion 34 of the resin housing 30 is fitted into the metal shell of the fitting counter connector, the metal terminals of the fitting counter connector are inserted into the contacting portions 21 of the metal terminals 20 of the connector 10 to electrically connect the metal terminals of the fitting counter connector with the metal terminals 20 of the connector 10, and the core wires 2 of the cable 1 are electrically connected with the circuit board.
An elastic lock arm for preventing the connector 10 from slipping off, and fixing the connector to the fitting counter connector, by, when the connector 10 is completely inserted into the inserting portion of the fitting counter connector, causing the connector to be engaged with the inner wall of the inserting portion of the fitting counter connector is formed on the outer wall of the resin outer housing of the connector 10. Only when the lock arm is operated, the connector 10 can be extracted from the inserting portion of the fitting counter connector.
Next, the functions and effects of the connector 10 of the embodiment will be described while comparing the connector 10 of the embodiment with a connector of a comparative example. It is assumed that the connector of the comparative example has the same configuration as the connector 10 of the embodiment except that the pair of stoppers 56, 56 and that of slits 48, 48 are not disposed.
In both the connector 10 of the embodiment and the connector of the comparative example, the resin housing 30 is inserted from the rear side of the shielding portion 41 of the shield shell 40, and the metal lance 45 which is disposed in the shielding portion 41 limits the rearward movement of the resin housing 30. In both the connector 10 of the embodiment and the connector of the comparative example, when a strong pulling force is applied to the cable 1, moreover, there is a possibility that the force may be applied in the sequence of the core wires 2 of the cable 1→the metal terminals 20→the resin housing 30.
In the connector of the comparative example in which the stoppers 56 are not disposed, therefore, the metal lance 45 bites into the rearwardly directed step surface 39 of the resin housing 30, a trace of the bite causes the resin housing 30 to rattle in the anteroposterior direction, and the rearwardly directed step surface 39 of the resin housing 30 is sometimes shaved, and there is a possibility that the resin housing 30 may slip off from the shielding portion 41. In the connector 10 of the embodiment, by contrast, the stoppers 56 which limit the rearward movement of the resin housing 30 by causing the plate surfaces 55 to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41 are disposed in the shield cover 50, and therefore even the metal lance 45 can function as a stopper in the cable pulling direction for the resin housing 30 without shaving the rearwardly directed step surface 39 of the resin housing 30, and without biting into the rearwardly directed step surface 39 of the resin housing 30. Therefore, double countermeasures against slipping off of the resin housing 30 in the cable pulling direction can be taken. Moreover, the degree of freedom in design of the shield cover 50 is higher than that of the shield shell 40, and the rigidity required in the stoppers 56 can be easily obtained.
In the connector of the comparative example, moreover, the pair of stoppers 56, 56 and that of slits 48, 48 are not disposed, a guide for, when the shield cover 50 is to be attached from the upper side to the opening portion 43 of the shield shell 40, guiding the shield cover 50 to the normal attachment position therefore does not exist, and there is a possibility that the shield cover 50 may be attached at a position deviated from the normal attachment position. In this case, the attachment operation must be again conducted to attach the shield cover at the normal attachment position where the pair of engaging holes 53, are engaged with the pair of metal lances 46, 46. There is a further possibility that a defective product in which the shield cover 50 is not fixed may be produced. In the connector 10 of the embodiment, by contrast, the stoppers 56 are disposed on the pair of attaching piece portions 52, 52 of the shield cover 50, respectively, the pair of stoppers 56, 56 are formed by the metal pieces which are forwardly projected from the attaching piece portions 52, and which are bent into an L-like shape so that the tip ends are inwardly directed, respectively, the pair of slits 48, 48 into which, when the shield cover 50 is to be attached from the upper side to the opening portion 43 of the shield shell 40, the tip end portions of the pair of stoppers 56, 56 that are inwardly directed are fitted from the upper side, and which cause the plate surfaces 55, 55 of the pair of stoppers 56, 56 to be butted against the rear end surface 33 of the resin housing 30 that is accommodated in the normal position in the shielding portion 41 are disposed in the both side parts of the shielding portion 41, and, when the shield cover 50 is to be attached from the upper side to the opening portion 43 of the shield shell 40, the pair of stoppers 56, 56 function as a guide to the normal attachment position of the shield cover 50. Therefore, the shield cover 50 can be easily attached at the normal attachment position, and assembled more easily than the connector of the comparative example.
When stoppers which limit the rearward movement of the resin housing 30 by causing the plate surfaces to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41 are disposed in the shielding portion 41 of the connector of the comparative example, the stoppers project into the insertion path for the resin housing 30 to interfere with the resin housing when the resin housing 30 is to be inserted from the rear side into the shielding portion 41. After the resin housing 30 is completely inserted, therefore, the stoppers must be bent and raised from the shielding portion 41 to be butted against the rear end surface 33 of the resin housing 30. Consequently, steps of assembling the connector are increased. In the connector 10 of the embodiment, by contrast, the stoppers 56 which limit the rearward movement of the resin housing 30 by causing the plate surfaces 55 to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41 are disposed in the shield cover 50. When the resin housing 30 is to be inserted from the rear side into the shielding portion 41, therefore, the stoppers 56 do not exist in the insertion path for the resin housing 30, and, only when the shield cover 50 is attached from the upper side to the opening portion 43 of the shield shell 40 after the resin housing 30 is completely inserted, the stoppers 56 limit the rearward movement of the resin housing 30 by causing the plate surfaces 55 to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41. Even in a connector in which the resin housing 30 is inserted from the rear side of the shielding portion 41, therefore, a countermeasure against slipping off of the resin housing 30 in the cable pulling direction can be taken without increasing steps of assembling the connector.
Next, a connector of another embodiment of the invention will be described. The connector of the embodiment is largely different from the connector 10 in the following point. When the resin housing is to be inserted into the shielding portion of the shield shell, the resin housing is inserted from the rear side of the shielding portion 41 in the connector 10, and by contrast the resin housing is inserted from the front side of the shielding portion 41 in the connector of the embodiment. In association with this, the connector of the embodiment is different from the connector 10 in the following three points, but has the same configuration in the other points as the connector 10. In the first point, the connecting portions of the metal terminals are firstly connected to the core wires of the cable, and the metal terminals are then inserted from the rear side into the terminal accommodating chambers of the resin housing. In the second point, in place of the stopper 44 and metal lance 45 of the connector 10, a stopper for engaging with the rearwardly directed step surface of the resin housing, and a metal lance for engaging with the forwardly directed step surface of the resin housing are disposed in the shielding portion, and the resin housing is fixed at the normal position in the shielding portion. In the third point, in the connector 10, the stopper 56 of the shield cover 50 and the metal lance 45 of the shielding portion 41 cooperate with each other to limit the rearward movement of the resin housing 30, and, in the connector of the embodiment, the stoppers of the shield cover and the stopper of the shielding portion cooperate with each other to limit the rearward movement of the resin housing.
As apparent from the connector of the embodiment and the connector 10, the stoppers 56 which limit the rearward movement of the resin housing 30 by causing the plate surfaces 55 to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41 are disposed in the shield cover 50, and, in both the connector of the embodiment in which the resin housing 30 is inserted from the front side into the shielding portion, and the connector 10 in which the resin housing 30 is inserted into the rear side of the shielding portion 41, a countermeasure against slipping off of the resin housing in the cable pulling direction can be therefore similarly taken.
Next, a connector of a further embodiment of the invention will be described. The connector of the embodiment is different from the connector 10 in the following point. In the connector 10, the stoppers 56 which limit the rearward movement of the resin housing 30 by causing the plate surfaces 55 to be butted against the rear end surface 33 of the resin housing 30 that is fixed at the normal position in the shielding portion 41 are disposed in the shield cover 50. In the connector of the embodiment, by contrast, stoppers which limit the rearward movement of the resin housing 30 by causing the plate surfaces to be butted against a rearwardly directed step surface that is newly formed on the outer wall of the resin housing 30 that is fixed at the normal position in the shielding portion 41, or the existing rearwardly directed step surface that is formed on the outer wall of the resin housing 30 are disposed in the shield cover 50. The connector has the same configuration in the other points as the connector 10.
Number | Date | Country | Kind |
---|---|---|---|
2014-199730 | Sep 2014 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5145409 | Sato | Sep 1992 | A |
5232380 | Inoue | Aug 1993 | A |
5667404 | Kato | Sep 1997 | A |
5725395 | Lee | Mar 1998 | A |
6217381 | Kameyama | Apr 2001 | B1 |
6270377 | Miyazaki | Aug 2001 | B1 |
7011553 | Hayashi | Mar 2006 | B2 |
8167653 | Hasegawa | May 2012 | B2 |
8187036 | Fujiwara | May 2012 | B2 |
8303343 | Nagata | Nov 2012 | B2 |
8777665 | Il | Jul 2014 | B2 |
8870596 | Ii | Oct 2014 | B2 |
20100136832 | Kawaguchi | Jun 2010 | A1 |
20110081803 | Kawaguchi | Apr 2011 | A1 |
20110143594 | Nagata | Jun 2011 | A1 |
20130023155 | Ii | Jan 2013 | A1 |
20130052866 | Ii | Feb 2013 | A1 |
20160093983 | Tanaka | Mar 2016 | A1 |
20160093984 | Iwamoto | Mar 2016 | A1 |
Number | Date | Country |
---|---|---|
1003249 | May 2000 | EP |
2178177 | Apr 2010 | EP |
5064983 | Aug 2012 | JP |
Entry |
---|
European Search Report dated Feb. 10, 2016, 8 pages. |
Number | Date | Country | |
---|---|---|---|
20160093984 A1 | Mar 2016 | US |