Connector housing for a watertight connector and a watertight connector

Information

  • Patent Grant
  • 6361341
  • Patent Number
    6,361,341
  • Date Filed
    Wednesday, June 7, 2000
    24 years ago
  • Date Issued
    Tuesday, March 26, 2002
    22 years ago
Abstract
A connector is provided to achieve individual water protection while reducing connection force without complicating the construction of housings. The connector includes female housing 10 with an inner housing 11 formed with cavities 14 into which female terminal fittings 2 are insertable and an outer housing 12 accommodating the inner housing 11. A male housing 40 is provided with a smaller receptacle 42 into which the inner housing 11 is fittable, and male terminal fittings 44 are mounted to project into the smaller receptacle 42. A second gelatinous material 46 is mounted on a back surface 42A of the smaller receptacle 42 in advance while being penetrated by the male terminal fittings 44. As the housings 10, 40 are connected, the second gelatinous material 46 is compressed between the back surface 42A of the smaller receptacle 42 and a front surface 11A of the inner housing 11, thereby providing water protection between the housings 10, 40 and between the respective cavities 14 of the inner housing 11.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a watertight electrical connector that ahieves an individual water-protecting function.




2. Description of the Related Art




The prior art watertight connector includes a rubber plug at a rear side of a terminal fitting to prevent the entrance of water into each cavity and a seal ring on engaging circumferential surfaces of male and female connector housings. However, the prior art connector may be used in an environment where the ends of wires drawn from the connector are exposed to water. In this situation, water may move along the wires due to a capillary action, and may enter the cavities to short-circuit adjacent terminal fittings. Thus, it is necessary to provide sealing between the respective cavities to provide a so-called individual water protection.




A prior art watertight connector with an individual water-protecting function is disclosed in Japanese Unexamined Patent Publication No.


9-134756


. This connector is comprised of a female housing and a male housing. The male housing includes a receptacle into which the female housing may be fit. The front ends of cavities formed in the female housing are separated to define clearances between the cavities. The connector further includes a rubber seal that covers the front ends of all cavities and fills the clearances. Insertion portions project from the back surface of the receptacle for insertion into grooves formed in the front surfaces of the seal that are filled in the clearances.




The insertion of the female housing into the receptacle of the above-described male housing squeezes the outer peripheral portion of the seal between the cavities and the receptacle to provide sealing between the housings. Further, the insertion portions widen the grooves and press the portions of the seal that had been filled in the clearances around the individual cavities. Hence, sealing between the respective cavities is achieved.




The prior art watertight connector requires the seal to have a complicated shape. Furthermore, the front ends of the respective cavities of the female housing have to be formed in a separated manner, and the insertion portions need to project from the back surface of the receptacle in the male housing. As a result, the connector housings have complicated constructions. Further, the outer circumferential surface of the seal contacts substantially the entire inner circumferential surface of the receptacle of the male housing, and a contact resistance is created between the insertion portions and the grooves. Thus, a large a large frictional resistance exists during the connection of the housings, and a large force is needed to complete the connection. This leads to a problem of poor operability.




U.S. Pat. No. 4,875,870 discloses an article for protecting a connector that has a plurality of conductors. The article comprises a container, a base and a layer of gel, and is mountable on a side of a connector housing opposite the mating side. The layer of gel is arranged in the container, and is pierced by terminal fittings in cavities of the connector. The gel is compressed between the container and the base, and accordingly seals the terminal fittings at the back of the connector housing. However, the terminal fittings are inserted into the layer of gel in an intermediate portion thereof. Thus, the gel layer allows water to pass from one cavity to the neighboring cavity, and consequently the gel layer does not perform its sealing function well.




The present invention was developed in view of the above problems, and an object of invention is to provide an individual water-protecting function while reducing a connection force and without complicating the construction of housings.




SUMMARY OF THE INVENTION




The subject invention is directed to a watertight connector that has a housing with a plurality of cavities for accommodating a corresponding plurality of terminal fittings. The connector further includes at least one seal on a mating surface of the connector housing. Thus, the seal will be compressed between the mating surface and an opposed surface of a mating connector housing upon connection of the two connector housings with each other. Contrary to the gel layer of U.S. Pat. No. 4,875,870, the seal of the subject invention is on the mating side of the connector and not on a side opposite to the mating side. Accordingly, the sealing function of the connector housing is improved.




According to a preferred embodiment of the invention, the terminal fittings are pierced through the seal before the connector housing is connected with the mating connector housing.




The invention also is directed to a watertight connector comprising a first or female connector housing formed with a plurality of cavities that accommodate first or female terminal fittings. The connector further comprises a second or male connector housing with a receptacle into which the first connector housing can be fit. Second or male terminal fittings are accommodated in the second connector housing and project into the receptacle. The second terminal fittings can be connected with the respective first terminal fittings. At least one seal is compressed between a back surface of the receptacle and an opposed front surface of the first connector housing. The seal preferably is formed of a gelatinous material.




The invention also is directed to a watertight connector that has a female connector housing with a plurality of cavities that accommodate female terminal fittings. The connector further includes a male connector housing provided with a receptacle into which the female connector housing can be fit. Male terminal fittings are accommodated in the male connector housing and project into the receptacle. The male terminal fittings are configured to connect with the respective female terminal fittings when the female connector housing is inserted into the receptacle.




A gelatinous material is disposed between a back surface of the receptacle and an opposed front surface of the female connector housing. When the housings are connected, the seal or gelatinous material is compressed between the back surface of the receptacle and the front surface of the female connector housing to provide water protection between the housings and between the respective cavities.




The above described water protection can be realized merely by providing the gelatinous material between the back surface of the receptacle and the front surface of the female connector housing without complicating the construction of the connector housings. The subject invention enables a reduction of the required connection force because only a slight force is required to compress the gelatinous material at the final stage of connection of the connector housings.




A lever with a cam may be mounted pivotally on one of the connector housings and a follower that can be engaged with the cam may be provided on the other of the connector housings. Thus, the lever may be pivoted to assist in the connection of the connector housings. Since the gelatinous material is compressed using an operative force of the lever, the connector housings can be connected with a smaller force.




The seal or gelatinous material may be mounted on the back surface of the receptacle in advance while being penetrated by the second or male terminal fittings. Additionally, the second or male terminal fittings preferably are formed with hooks for hooking the seal or gelatinous material to prevent the seal or gelatinous material from coming out of the receptacle. Thus, the hooks are particularly useful when the gelatinous material is mounted on the back surface of the receptacle of the male connector housing in advance.




According to a further aspect of the invention, the seal can be compressed to between 30% and 70% of its longitudinal extension, and preferably to substantially 50% thereof.




The first connector housing may comprise an outer housing and an inner housing, and the inner housing may be arranged at least partly in a receptacle of the outer housing. The seal may be arranged between the front surface of the inner housing and the back surface of the receptacle of the second connector housing.




A second seal may be arranged in an accommodation space defined between a rear surface of the inner housing and a rear wall of the outer housing. The second seal preferably is made of a gelatinous material. Accordingly, sealing properties of the connector can be further improved.




Still further, preferably, the second seal is not compressed substantially, when the inner and outer housings are in a partial lock position. However, the seal is compressed between the rear surface of the inner housing and the rear wall of the outer housing when the inner and outer housings are in a full locked position. Additionally, the second seal preferably is penetrated by the first terminal fittings when the inner and outer housings in the partial lock position.




According to a further preferred embodiment, the seal individually seals the plurality of cavities with respect to each other upon being compressed between the first and second connector housings. Accordingly, the second terminal fittings are easily insertable into the second seal member.




These and other objects, features and advantages of the present invention will become apparent upon a reading of the following detailed description and accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded vertical section entirely showing a first embodiment of the invention.





FIG. 2

is a front view of an inner housing.





FIG. 3

is a front view of an outer housing.





FIG. 4

is a vertical section showing a locking construction for the outer and inner housings.





FIG. 5

is a front view of a male housing.





FIG. 6

is a front view of a lever.





FIG. 7

is a section of the lever.





FIG. 8

is a vertical section showing an operation of inserting female terminal fittings.





FIG. 9

is a vertical section of male and female housings before connection.





FIG. 10

is a vertical section of the male and female housings after connection.





FIG. 11

is a partial section showing a mounting construction for a second gelatinous material according to a second embodiment of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A first embodiment of the invention is described with reference to

FIGS. 1

to


10


. This embodiment is comprised of a female connector housing


10


(hereinafter, “female housing”) and a male connector housing


40


(hereinafter, “male housing)” that are connectable with each other. This embodiment further comprises two gelatinous materials or seals


34


,


46


, as shown in FIG.


1


. In the description below, sides of the housings


10


and


40


that are to be connected or mated are referred to as the front.




The female housing


10


is divided into an inner housing


11


and an outer housing


12


. The inner housing


11


preferably is substantially in the form of a wide block, as shown in

FIG. 2. A

plurality of cavities


14


are arranged at upper and lower stages in the inner housing


11


, and are dimensioned to receive female terminal fittings


2


that have been secured to ends of wires


1


. A locking portion


15


is formed on the ceiling surface of each cavity


14


, and is configured for locking one of the female terminals that has been inserted into the cavity


14


. Additionally, a terminal insertion opening


16


is formed at the front of each cavity


14


, and is dimensioned to receive a mating second or male terminal fitting


44


.




The outer housing


12


has a thick rear wall


18


and a stepped substantially rectangular large receptacle


19


that projects forwardly from the rear wall


18


. A rear section of the stepped large receptacle


19


is dimensioned to receive a rear end of the inner housing


11


. Insertion openings


20


are formed in the rear wall


18


of the inner outer housing


12


, and communicate with the interior of the receptacle


19


. The openings


20


are dimensioned to receive the female terminal fittings


2


, and are formed in positions that correspond to the respective cavities


14


of the inner housing


11


.




A pair of substantially parallel guide plates


22


project from the inner surface of the real wall


18


of the outer housing


12


, as shown in

FIGS. 1 and 3

. Additionally, two guide holes


23


penetrate through the inner housing


11


along forward/backward directions as shown in FIG.


2


. The guide holes


23


are dimensioned and disposed to receive at least parts of the respective guide plates


22


. More particularly, the guide holes


23


have a width slightly larger than the thickness of the guide plates


22


. Consequently, the outer surfaces of the respective guide plates


22


can be held in sliding contact with the outer wall surfaces of the guide holes


23


and the leading ends of the guide plates


22


are elastically deformable inward in the guide holes


23


.




Two vertically spaced locking projections


25


are formed on the lateral or outer surface of each guide plate


22


. The locking projections


25


have tapered front surfaces, and are formed in positions toward the front end of the guide plate


22


. Additionally, one full locking projection


26


with a tapered front surface is formed in behind the two partial locking projections


25


by a specified distance.




Three insertion grooves


28


,


29


extend along forward/backward directions in the outer wall surfaces of the guide holes


23


. The upper and lower insertion grooves


28


are formed with partial locking protuberances


30


at intermediate positions along their respective lengths. Each partial locking protuberance


30


is formed with a tapered rear surface. The middle insertion grooves


29


also are formed with full locking protuberances


31


that have tapered rear surfaces. The full locking protuberances


30


are at locations rearward of the partial locking protuberances


30


. As a result, the partial locking projections


25


can be inserted in the upper and lower insertion grooves


28


and the full locking projections


26


can be inserted into the middle insertion grooves


29


. At a first insertion position, the partial locking projection will engage the partial locking protuberances


30


. At a further insertion position, the full locking projections


26


will engage the full locking protuberances


31


.




More specifically, when the inner housing


11


is inserted into the large receptacle


19


of the outer housing


12


, the guide plates


22


enter the guide holes


23


. After sufficient insertion, the partial locking projections


25


move onto the partial locking protuberances


30


, pass them, and are elastically engaged with the front surfaces of the partial locking protuberances


30


. As a result, the inner housing


11


is locked in its partly locked position shown in FIG.


8


. At this time, an accommodation space


33


with a specified depth is defined between a rear surface


11


B of the inner housing


11


and the rear wall


18


of the outer housing


12


. A seal or first gelatinous material


34


, preferably substantially in the form of a plate, can be accommodated at least partly in the accommodation space


33


. At this stage of insertion, the seal


34


is held substantially in close contact with the surrounding walls of the accommodation space in its natural state with no force acting thereon. The gelatinous or elastic material of the seal


34


may be a gel or elastic or rubbery material containing three-dimensional cross-linked molecular formations or a material that behaves as if it contained such molecular formations (geloids). For example, such a gel could be a silicone gel or resin. Another suitable gel comprises a block copolymer having relatively hard blocks (e.g. hydrogenated rubber blocks). Examples of such copolymers include styrene-diene block copolymers (linear or radial), for example styrene-butadiene or styrene-isoprene diblock or triblock copolymers, or styrene-ethylene-butylene-styrenes triblock copolymers. The gel may be formed from a single liquid material which becomes a gel when subjected e.g. to radiation or chemicals. Alternatively, the gel may be formed from two components, which become a gel when mixed, or the gel may be a composition which is a gel at working temperature, e.g. room temperature. Additionally or alternatively a gel material as disclosed in U.S. Pat. No. 4,875,870 may be used.




The inner housing


11


can be pushed further from the partly locked position to a position where a locking step


36


on the upper surface of the inner housing


11


substantially contacts a stepped portion


37


of the large receptacle


19


. Simultaneously, the full locking projections


26


pass the full locking protuberances


31


and are engaged elastically with the front surfaces of the full locking protuberances


31


to lock the inner housing


11


in a fully locked position in the large receptacle


19


, as shown in FIG.


10


. When the inner housing


11


reaches the fully locked position, the depth of the accommodation space


33


is reduced substantially to the half of its initial depth.




The male housing


40


may be mounted on a printed circuit board, and has a base portion


41


and a small receptacle


42


that projects forwardly from the base portion


41


, as shown in

FIGS. 1 and 5

. The inner housing


11


of the female housing


10


can be fit at least partly into the small receptacle


42


while being held in close contact therewith, and the small receptacle


42


can be fit at least partly into the large receptacle


19


while being held in close contact therewith.




The male terminal fittings


44


preferably are in the form of substantially L-shaped tabs, and are at least partly mounted in the male housing


40


. Horizontal portions


44


A of the respective male terminal fittings


44


are arranged in two stages and project into positions in the small receptacle


42


that correspond to the respective female terminal fittings


2


. Vertical portions


44


B of the male terminal fittings


44


hang down in two lines displaced along forward/backward directions behind the rear surface of the base portion


41


, and are connected with corresponding contacts on the printed circuit board.




As described in detail below, a specified space is defined between a back surface


42


A of the small receptacle


42


and a front surface


11


A of the inner housing


11


when the male and female housings are connected properly with one another and when the inner housing


11


has reached the fully locked position in the female housing


10


. A second seal, which preferably is a flat plate of gelatinous material


46


, is mounted in advance on the back surface


42


A of the small receptacle


42


of the male housing


40


. The thickness or longitudinal extension E of the second gelatinous material


46


, in its natural state, is preferably about twice the corresponding dimension of the final space between the back surface


42


A of the smaller receptacle


42


and the front surface


11


A of the inner housing


11


.




A lever


50


for assisting the connection of the male and female housings


40


,


10


is mounted on the outer housing


12


of the female housing


10


. As shown in

FIGS. 6 and 7

, the lever


50


is constructed by connecting the leading ends of a pair of substantially L-shaped arms


51


by an operable portion


52


. The lever


50


is mounted such that the upper surface of the outer housing


12


is located between the arms


51


, and is supported for rotation by fitting bearing holes


53


at the base ends of the arms


51


on shafts


54


that project from the left and right surfaces of the outer housing


12


, as shown in

FIGS. 3 and 4

. More specifically, the lever


50


is rotatable preferably by 90° between a standby position, where the operable portion


52


is oriented substantially upward, as shown in

FIG. 1

, and a locking position, where the operable portion


52


is oriented substantially backward, as shown in FIG.


10


. When the lever


50


is in its locked position, a locking portion


56


provided on the operable portion


52


is engaged with an engaging portion


57


that projects from the upper surface of the rear end of the outer housing


12


to lock the housings


10


,


40


into each other.




A cam groove


59


is formed in the inner surface of each arm


51


of the lever


50


, as shown in FIG.


7


. An entrance


60


to the cam groove


59


opens forward or in a connection direction when the lever


50


is located in its standby position. On the other hand, follower pins


61


, as shown in

FIGS. 5 and 9

, project from the left and right surfaces of the male housing


40


. Specifically, while the male and female housings


40


,


10


are being connected; the follower pins


61


of the male housing


40


face the entrances


60


of the cam grooves


59


. The cam grooves


59


have a radial distance from the pivotal center of the bearing holes


53


which varies depending on the azimuthal direction or angle, i.e. the distance becomes smaller when seen in azimuthal direction of rotation of the lever


50


. Hence, a cam action is generated between the cam grooves


59


and the follower pins


61


in response to a rotation of the lever


50


toward the locking position. This cam action pulls the male and female housings


40


,


10


toward each other for mating.




It should be noted that escape grooves


63


for the follower pins


61


are formed on the left and right surfaces of the outer housing


12


of the female housing


10


.




The connector is assembled by first mounting the second gelatinous material


46


on the back surface


42


A of the small receptacle


42


in the male housing


40


. This positioning causes the second gelatinous material


46


to be penetrated by the male terminal fittings


44


, as shown in FIG.


1


. At this stage of assembly, the second gelatinous material


46


is almost in its natural state of compression.




The lever


50


of the female housing


10


is set in its standby position, and the first gelatinous material


34


is mounted on the front surface of the rear wall


18


of the outer housing


12


. This positioning causes the first gelatinous material


34


to be penetrated by the guide plates


22


. Subsequently, the inner housing


11


is inserted into the large receptacle


19


of the outer housing


12


from front while inserting the guide plates


22


into the guide holes


23


. The inner housing


11


is held in its partly locked position by the engagement of the partial locking projections


25


with the front surfaces of the partial locking protuberances


30


. At this time, the accommodation space


33


of the specified depth is defined between the rear surface


11


B of the inner housing


11


and the rear wall


18


of the outer housing


12


, as shown in FIG.


8


. Thus, the first gelatinous material


34


is accommodated in the accommodation space


33


almost in its natural state of compression.




Next, as indicated by arrows in

FIG. 8

, the female terminal fittings


2


, which have been secured to the ends of the wires


1


, are inserted at least partly through the corresponding insertion openings


20


of the rear wall


18


of the outer housing


12


. The female terminal fittings


2


penetrate through the first gelatinous material


34


, and are locked by the locking portions


15


in the cavities


14


. The first gelatinous material


34


is still almost in its natural state at this stage. Hence, the female terminal fittings


2


are subject to only a small resistance during this penetration through the first gelatinous material


34


.




After all the female terminal fittings


2


are accommodated, the male and female housings


40


,


10


are connected as indicated by an arrow in FIG.


9


. During the connection, the follower pins


61


of the male housing


40


enter the entrances


60


of the cam grooves


59


of the lever


50


. Subsequently, the lever


50


is rotated toward the locking position. This rotation causes the male housing


40


and the outer housing


12


of the female housing


10


to be pulled toward each other by the cam action of the cam grooves


59


and the follower pins


61


.




As the connection proceeds, the front surface


11


A of the inner housing


11


of the female housing


10


contacts the second gelatinous material


46


, which then is compressed between the front surface


11


A and the back surface


42


A of the smaller receptacle


42


of the male housing


40


, and the first gelatinous material


34


also is compressed. The inner housing


11


is pushed further into the outer housing


12


from its partly locked position.




As shown in

FIG. 10

, the connection is completed when the lever


50


is rotated to its locking position and locked there. At this stage, the first gelatinous material


34


is compressed to have a thickness which preferably is substantially half its initial thickness, and the inner housing


11


is held in its fully locked position by the engagement of the full locking projections


26


with the front surfaces of the full locking protuberances


31


. In this way, the first gelatinous material


34


is adhered to the outer surfaces of the wires


1


drawn from the cavities


14


to seal the rear surface of the female housing


10


.




On the other hand, the second gelatinous material


46


also is compressed between the back surface


42


A of the smaller receptacle


42


of the male housing


40


and the front surface


11


A of the inner housing


11


of the female housing


10


so that its thickness is reduced to preferably about half its initial thickness. As a result, sealing is provided between the male and female housings


40


and


10


. More specifically, sealing is provided between the inner housing


11


and the smaller receptacle


42


, around the male terminal fittings


44


, and between the respective cavities


14


formed in the inner housing


11


.




As described above, the second gelatinous material


46


is compressed between the back surface


42


A of the smaller receptacle


42


of the male housing


40


and the front surface


11


A of the inner housing


11


of the female housing


10


when the male and female housings


40


,


10


are connected. Therefore, water protection is provided between the housings


10


and


40


and between the respective cavities


14


in the inner housing


11


.




More specifically, a problem of water protection can be coped with merely by providing a space for the second gelatinous material


46


between the back surface


42


A of the smaller receptacle


42


and the front surface


11


A of the inner housing


11


. Such a space does not complicate the construction of the connector housing.




Further, since the slight force that is required to compress the second gelatinous material


46


is exerted only at the final stage of the connection of the male and female housings


40


,


10


, a connection force required to connect the housings


10


,


40


can also be reduced. In addition, since the second gelatinous material


46


can be compressed using the operative force of the lever


50


, the connection force can be reduced further.





FIG. 11

shows a second embodiment of the invention. In the second embodiment, second or male terminal fittings


70


that are mounted in the male housing


40


have a different shape. Specifically, recesses


72


are formed at the left and right sides of base portions of horizontal portions


70


A of the male terminal fittings


70


that project from the back surface of the smaller receptacle


42


. Since the other construction is the same as the first embodiment, no repetitive description is given, and parts that have the same or similar functions have been identified by the same or similar reference numerals.




As described above, the second gelatinous material


46


is mounted on the back surface


42


A of the smaller receptacle


42


of the male housing


40


, and is penetrated by the horizontal portions


70


A of the male terminal fittings


70


. Since the male terminal fittings


70


have the shapes described above, portions of the second gelatinous material


46


enter the recesses


72


. This hooked engagement of the second gelatinous material


46


in the recesses


72


prevents displacement of the second gelatinous material


46


in the small receptacle


42


prior to the connection of the male housing


40


with the mating housing


10


. Conversely, projections may be formed on the male terminal fitting to hook the second gelatinous material


46


. It is also effective even if the recesses or projections are formed on only one side of the male terminal fittings.




The present invention is not limited to the above embodiments. For example, following embodiments are also embraced by the technical scope of the invention as defined in the claims. Besides these embodiments, various changes can be made without departing from the scope and spirit of the invention as defined in the claims.




Although the female housing is divided into two parts in the foregoing embodiments, the present invention is also applicable to watertight connectors having an integrally formed female housing.




An individual water-protecting means using rubber plugs fitted into the respective cavities or a collective water-protecting means using a single rubber plug may be adopted to seal the rear surface of the female housing.




The present invention is similarly applicable to watertight connectors of the type that has no lever and is merely connected by hand.



Claims
  • 1. A watertight connector, comprising:a first connector housing formed with an inner housing having opposite front and rear ends, a plurality of cavities extending between the ends for accommodating first terminal fittings, an outer housing having opposite front and rear ends, a rear wall being formed at the rear end of the outer housing, a first receptacle extending into the front end of the outer housing and an accommodation space extending from the first receptacle to the rear wall of the outer housing, the accommodation space being cross-sectionally smaller than the first receptacle, the rear end of the inner housing being mounted in the accommodation space in a partial lock position and being movable to a full lock position closer to the rear wall of the outer housing, the rear wall of the outer housing having openings aligned respectively with the cavities in the inner housing; a first gelatinous seal disposed in the accommodation space between the rear wall of the outer housing and the inner housing, the first gelatinous seal covering the openings in the rear wall and being in a non-compressed state when the inner housing is in said partial look position; a second connector housing having opposite front and rear ends, a peripheral wall extending rearwardly from the front end of the second connector housing and defining a second receptacle into which the inner housing of the first connector housing is at least partly fittable, the peripheral wall of the second connector housing further being mounted over the inner housing of the first connector housing and within the first receptacle, second terminal fittings being accommodated in the second connector housing and projecting into the second receptacle, the second terminal fittings being connected with the first terminal fittings when the Inner housing of the first connector housing is fit in the second receptacle; and a second gelatinous seal compressed between a back surface of the second receptacle and the front end of the inner housing of the first connector housing whereby the first and second seals prevent intrusion of water adjacent the terminals and into the watertight connector.
  • 2. A watertight connector according to claim 1, wherein a lever provided with a cam portion is pivotally mounted on one of the first and second connector housings and a follower is provided on the other of the first and second connector housings at a location for engagement with the cam, the connection of the two connector housings being at least assisted by a pivotal operation of the lever.
  • 3. A watertight connector according to claim 1, wherein the second gelatinous seal is mounted in the second receptacle in advance of connecting the housings and is penetrated by the second terminal fittings.
  • 4. A watertight connector according to claim 1, wherein the second terminal fittings each are formed with at least one hooking portion for hooking the second gelatinous seal to substantially prevent the second gelatinous seal from coming out of the second receptacle.
  • 5. A watertight connector according to claim 1, wherein the second gelatinous seal is compressable to between 30% and 70% of its longitudinal extension.
  • 6. A watertight connector according to claim 1, wherein the second gelatinous seal is dimensioned to seal the plurality of cavities individually with respect to each other upon being compressed between the first and second connector housings.
  • 7. A watertight connector according to claim 1, wherein the first gelatinous seal defines a selected thickness when the inner housing of the first connector housing is in the partial locked position, the first gelatinous seal being compressed to substantially have its initial thickness when the inner housing is moved to the full lock position, such that said gelatinous seal is urged into sealing engagement with wires projecting from the first terminal fittings.
  • 8. A watertight connector according to claim 1, wherein the first connector housing (10) comprises an outer housing (12) and an inner housing (11), the outer housing (10) having a receptacle (19), the inner housing (11) being mounted in the receptacle (19) of the outer housing (12), the seal (46) being between a front surface (11A) of the inner housing (11) and a back surface (42A) of the receptacle (42) of the second connector housing (40).
  • 9. A watertight connector according to claim 8, wherein a second seal (34) is arranged in an accommodation space (33) defined between a rear surface (11B) of the inner housing (11) and a rear wall (18) of the outer housing (12).
  • 10. A watertight connector according to claim 9, wherein the second seal (34) is made of a gelatinous material.
  • 11. A watertight connector according to claim 10, wherein the second seal (36) is compressable between the rear surface (11B) of the inner housing (11) and the rear wall (18) of the outer housing (12).
  • 12. A watertight connector according to claim 11, wherein the second seal (36) is not compressed, when the inner and outer housings (11, 12) are positioned in a partial lock position (FIG. 8), while being compressed in a full locked position (FIG. 10) thereof.
  • 13. A watertight connector according to claim 12, wherein the second seal (36) is penetrated by the first terminal fittings (2) in the partial lock position (FIG. 8) of the inner and outer housings (11, 12).
  • 14. A watertight connector housing comprising:an outer housing with opposite front and rear ends, a rear wall being formed at the rear end of the outer housing and being formed with a plurality of openings therethrough, a receptacle extending Into the front end of the outer housing and an accommodation space extending from the receptacle to the rear wall of the outer housing, the accommodation space being cross-sectionally smaller than the receptacle; a plate-shaped gelatinous seal disposed in the accommodation space and adjacent the rear wall of the outer housing, such that the gelatinous seal covers the openings in the rear wall, the gelatinous seal, in an uncompressed state, defining a selected thickness; an inner housing having opposite front and rear ends and a plurality of cavities extending therethrough, the rear end of the inner housing being engaged in the accommodation space of the outer housing in a partial lock position such that the cavities align respectively with the openings in the rear wall of the outer housing and such that the rear end of the inner housing is spaced from the rear wall of the outer housing by a first distance substantially equal to the thickness of the gelatinous seal, the inner housing being selectively movable rearwardly in the outer housing to a full lock position such that the rear end of the inner housing is spaced from the rear wall of the outer housing a second selected distance that is less than the first selected distance, whereby terminal fittings with wires connected thereto are selectively insertable through the openings in the rear wall of the outer housing, through the gelatinous seal and into the cavities of the inner housing while the inner housing is in the partial lock position, and whereby the inner housing subsequently is movable to the full lock position for compressing the gelatinous seal and achieving tight sealing against portions of the wires in the accommodation space.
  • 15. The connector housing of claim 14, wherein the second selected distance is approximately one-half the first selected distance.
Priority Claims (2)
Number Date Country Kind
11-160072 Jul 1999 JP
11-160073 Jul 1999 JP
US Referenced Citations (11)
Number Name Date Kind
3571779 Collier Mar 1971 A
3922477 Glowacz Nov 1975 A
4349241 Juris et al. Sep 1982 A
4479691 Smith, Jr. Oct 1984 A
4780091 Shenton Oct 1988 A
4824390 Crane et al. Apr 1989 A
4875870 Hardy et al. Oct 1989 A
4998896 Lundergan Mar 1991 A
5151045 Cravens et al. Sep 1992 A
5382174 Kinoshita Jan 1995 A
5735702 Hio Apr 1998 A
Foreign Referenced Citations (2)
Number Date Country
4-132178 May 1992 JP
9-134756 May 1997 JP