The present disclosure relates to a connector outer housing and, in particular, to an outer housing that may be used for electrical connectors. This outer housing has a latching structure that provides enhanced retention forces when being mated with an outer housing of a mating connector.
Electronic connectors are widely used in various industrial products, including vehicles, to establish power connections and signal connections. The electronic connectors usually include a plug connector and a mating connector. The plug connector has a connector outer housing, wherein the outer housing may have an electrical connection terminal structure installed therein, a tail end of the outer housing is to be used for wire entrance, and a connection end of the outer housing is to be used to mate with an outer housing of the mating connector. The mating connector may be a receptacle connector, such as a board-end receptacle connector mounted on a board, or a cable-end receptacle connector mounted at an end of another wire harness.
Generally, the outer housing of the plug connector is provided with a latching structure that is elastically deformable. When the outer housing of the receptacle connector and the outer housing of the plug connector are mated together, the latching structure on the receptacle connector and the corresponding structure on the receptacle connector can form a physical interference, thereby locking the plug connector and the receptacle connector together. When it is necessary to release the locking, by operations such as pressing and others, the latching structure is elastically deformed to a certain extent so as to release the physical interference.
It can be understood that miniaturized connectors are more likely to face challenges in the retaining force, so a connector outer housing design with enhanced retaining force is desired to address such challenges. In addition, secondary lock accessory can be used to enhance the retaining force of the connector, but in some cases, it is desirable to reduce the use of secondary lock accessory and rely solely on a primary lock to provide sufficient retaining force.
The present disclosure intends to provide a novel connector outer housing with a novel latching structure, which is capable of achieving a higher retaining force as compared to existing designs.
According to an aspect of the present disclosure, a connector outer housing is provided, which comprises a first opening at a tail end and a second opening at a connection end, the first opening being used for accepting wires and the second opening being used to form a connection relationship with a mating connector outer housing, wherein a elastic lock arm is provided on an operating surface of the outer housing and comprises a locking segment proximate to the connection end and an unlocking segment away from the connection end, the elastic lock arm is positioned on the outer housing by means of a support structure and can be elastically deformed to raise the locking segment under an external force applied to the unlocking segment, wherein the support structure forms a connection with the elastic lock arm through a plurality of connection portions.
In aforementioned connector outer housing, the support structure includes a plurality of legs at an end connected to the elastic lock arm, wherein each leg is connected to the elastic lock arm.
In aforementioned connector outer housing, the plurality of legs comprises a first leg and a second leg, wherein the first leg and the second leg extend at different angles and being connected to the elastic lock arm.
In aforementioned connector outer housing, a longitudinal section of the support structure comprises a main arcuate segment, wherein one end of the main arcuate segment is connected to the operating surface and the other end forms a first leg, the longitudinal section of the support structure further comprises a second leg bifurcating from the main arcuate segment, the first leg and the second leg are connected to the elastic lock arm respectively.
In aforementioned connector outer housing, the second leg bifurcates from the inner side of the main arcuate segment.
In aforementioned connector outer housing, the end of a locking arm of the elastic lock arm is provided with a latching nose structure that is to mate with a corresponding latching structure on an outer housing of a mating connector to achieve locking.
In aforementioned connector outer housing, the corresponding latching structure on the outer housing of the mating connector is a hook boss structure.
In aforementioned connector outer housing, the locking between the latching nose structure and the hook boss structure may be released by an external force applied to the unlocking arm.
In aforementioned connector outer housing, the connector outer housing further comprises a detachable secondary lock, wherein the secondary lock is capable of being mounted on an operating surface of the plug outer housing and sliding between a pre-lock position and a final lock position.
In aforementioned connector outer housing, when the secondary lock slides to the final lock position, the secondary lock is located below an unlocking arm of the elastic lock arm, thereby interfering with the travel of motion of the unlocking arm being pressed downwardly.
In aforementioned connector outer housing, a positioning protrusion is provided at the bottom of the secondary lock, a secondary lock mating mounting structure is provided on an operating surface of the plug outer housing, wherein the secondary lock mating mounting structure comprises one or more locking grooves, each locking groove is provided with a pre-locking notch and a final locking notch, and the secondary lock may be positioned in either the pre-locking notch or the final locking notch and may slide between the pre-locking notch and the final locking notch by overcoming resistance.
In aforementioned connector outer housing, the secondary lock mating mounting structure further comprises a exit-preventing groove, and the secondary lock is further provided with a exit-preventing protrusion at its bottom, wherein the exit-preventing protrusion is capable of being positioned in the exit-preventing groove to restrict the secondary lock from sliding out.
In aforementioned connector outer housing, the operating surface of the plug outer housing is provided with sidewalls on both sides, with a position-limiting guide protrusion on each sidewall, and slide-rail protrusions are provided on both ends of the secondary lock, wherein the position-limiting guide protrusions on the sidewalls and the operating surface together define slide grooves mating with the slide-rail protrusions of the secondary lock.
In aforementioned connector outer housing, a pair of position-limiting blocks are provided above the unlocking arm of the elastic lock arm for limiting the space for upward deformation of the elastic lock arm.
In aforementioned connector outer housing, the operating surface of the connector outer housing corresponds to an acting surface of an unlocking operation action.
According to an aspect of the present disclosure, an electrical connector is provided, which comprises the connector outer housing described above.
In aforementioned electrical connector, the connector outer housing is a plug connector outer housing or a receptacle connector outer housing.
In aforementioned electrical connector, the connector outer housing is a cable-end connector outer housing or a board-end connector outer housing.
According to an aspect of the present disclosure, an electrical connection assembly is provided, which comprises a first connector and a mating second connector, wherein the first connector comprises the connector outer housing as described above.
The present disclosure achieves the following beneficial effects: 1. the elastic lock arm, which acts as primary locking device, has a support structure with special design to enable the connector outer housing to provide a good retaining force without the use of a secondary lock; 2. optional secondary lock can further enhance the retaining force.
The accompanying drawings are not intended to be to scale. In the accompanying drawings, each identical or nearly identical component shown in the individual drawings may be indicated by the same labeling. For clarity, not every component is labeled in each figure. Examples of various aspects of the present disclosure will now be described by way of example and with reference to the accompanying drawings.
In the following description, the disclosure is described with reference to various examples. However, those skilled in the art will recognize that various examples may be implemented without one or more specific details or with other alternative and/or additional methods, materials, or components. In other instances, well-known structures, materials, or operations are not shown or described in detail so as not to obscure aspects of various examples of the present disclosure. Similarly, specific quantities, materials, and configurations are set forth for explanatory purposes to provide a full understanding of examples of the present disclosure. However, the disclosure may be implemented without these specific details. In addition, it should be understood that various examples illustrated in the accompanying drawings are illustrative representations and are not necessarily drawn to scale.
The numerical range of the angle formed by the first leg 440A and the second leg 440B should not limit the underlying concept of the present disclosure. In some examples, the angle may have a numerical range in the interval of 55°-135°, or more preferably, the angle may have a numerical range in the interval of 70°-120°.
Referring further to
The simulation data shows that under substantially identical simulation conditions, the latching structure 500 in the form shown in
Examples relating to the secondary lock are described below in conjunction with
As shown in
A positioning protrusion structure may be provided on the bottom side of the secondary lock 300. Correspondingly, a secondary lock mating mounting structure 125 may be provided on the operating surface 120 of the plug connector 100. As shown in
The secondary lock mating mounting structure may also include an exit-preventing groove 395, and an exit-preventing protrusion 390 may be provided at the bottom of the secondary lock 300. When the secondary lock is mounted on the operating surface, the exit-preventing protrusion 390 is positioned in the exit-preventing groove 395 and can slide back and forth, thereby restricting the secondary lock 300 from sliding out.
In further conjunction with
Referring further to
In the above examples, the construction of the elastic lock arm in the outer housing of the plug connector 100 is described based on the plug connector 100. However, it will be understood that the elastic lock arm may be constructed on the outer housing of the receptacle connector. It can also be understood that the elastic lock arm may be constructed on any cable-end connector outer housing or board-end connector outer housing. Further, the protection of the present application shall extend to any electrical connector, provided that the outer housing of such electrical connector adopts the construction of the elastic lock arm as a main locking means as proposed in the present application. Further, the protection of the present application shall extend to any electrical connection assembly, provided that the outer housing of the electrical connector in such electrical connection assembly adopts the construction of the elastic lock arm as a main locking means as proposed in the present application.
The basic concepts have been described above, and it will be apparent to those skilled in the art that the foregoing disclosure is intended to be exemplary only and does not constitute a limitation of the present application. Although not expressly stated herein, those skilled in the art may make various modifications, improvements, and amendments to this application. Such modifications, improvements, and amendments are suggested in this application, so such modifications, improvements, and amendments remain within the spirit and scope of the examples of this application.
The primary locking means or primary locking structure referred to in the background and examples of the present application is also referred to in the art as a primary latching or a primary lock. The secondary locking means or secondary latching meaning referred to in the background and examples of the present application is also referred to in the art as a secondary lock, and accordingly, the slider depicted in
The following is a list of additional non-limiting examples that may be based on one or more techniques of the present disclosure.
Example 1. A connector outer housing comprising a first opening and a second opening, the first opening defining a tail end for wire entrance, the second opening defining a connection end for forming a connection wherein the outer housing includes an operating surface proximate to the side where the connection end locates, the operating surface is provided with a primary locking structure (primary lock) comprising a elastic lock arm, the elastic lock arm comprises a locking segment proximate to the connection end and a pressing unlocking segment away from the connection end, the elastic lock arm is positioned on the outer housing by means of a support structure and can be elastically deformed to raise the locking segment under an external force applied to the pressing unlocking segment, by means of the elastic deformation, unlocking of the connector outer housing and a mating connection device is achieved, the support structure comprises, at an end connected to the elastic lock arm, a plurality of legs respectively connected to said elastic lock arm, the plurality of legs comprising at least a first leg and a second leg, the first leg and the second leg extending at different angles and being connected to the elastic lock arm, the first leg and the second leg forming an angle of 55°-135°.
Example 2. The connector outer housing of example 1, wherein a longitudinal section of the support structure comprises a main arcuate segment, wherein one end of the main arcuate segment is connected to the operating surface and the other end forms a first leg, the longitudinal section of the support structure further comprises a second leg bifurcating from the main arcuate segment, the first leg and the second leg are connected to the elastic lock arm respectively.
Example 3. The connector outer housing of example 2, wherein the second leg bifurcates from an inner side of the main arcuate segment.
Example 4. The connector outer housing of example 1, wherein an end of a locking arm of the locking poppet arm is provided with a latching nose structure to mate with a corresponding latching structure on an outer housing of a mating connector to achieve locking.
Example 5. The connector outer housing of example 4, wherein the corresponding latching structure on the outer housing of the mating connector is a hook boss structure, and the locking between the latching nose structure and the hook boss structure may be released by an external force applied to the pressing unlocking arm.
Example 6. The connector outer housing of example 1, wherein the connector outer housing may be mounted with a secondary locking slider, and the first leg and the second leg forms an angle of 70°-120°.
Example 7. A connector outer housing comprising a first opening and a second opening, the first opening defining a tail end for wire entrance, the second opening defining a connection end for forming a connection relationship with a mating connector, wherein the connector outer housing further includes: an operating surface proximate to one side where the connection end locates, wherein the operating surface is provided with an elastic lock arm comprising a locking segment proximate to the connection end and a pressing unlocking segment away from the connection end, the elastic lock arm is positioned on the outer housing by means of a support structure and can be elastically deformed to raise the locking segment under an external force applied to the pressing unlocking segment, by means of the elastic deformation, unlocking of the connector outer housing and a mating connection device is achieved; a secondary locking slider (secondary lock) that is capable of being mounted on the operating surface of the outer housing and sliding between a pre-locking position and a final locking position, wherein when the secondary locking slider slides to the final locking position, the secondary locking slider is located below a pressing unlocking segment of the elastic lock arm, thereby interfering with the travel of motion of the pressing unlocking segment being pressed downwardly.
Example 8. The connector outer housing of example 7, wherein a positioning protrusion is provided at the bottom of the secondary locking slider, a secondary locking slider mating mounting structure is provided on an operating surface of the outer housing, wherein the secondary locking slider mating mounting structure comprises one or more locking grooves, each locking groove is provided with a pre-locking notch and a final locking notch, and the secondary locking slider may be positioned in either the pre-locking notch or the final locking notch and may slide between the pre-locking notch and the final locking notch by overcoming resistance.
Example 9. The connector outer housing of example 7, wherein the secondary locking slider mating mounting structure further comprises an exit-preventing groove, and the secondary locking slider is further provided with an exit-preventing protrusion at its bottom, wherein the exit-preventing protrusion is capable of being positioned in the exit-preventing groove to restrict the secondary locking slider from sliding out; the operating surface of the outer housing is provided with sidewalls on both sides, with a position-limiting guide protrusion on each sidewall, and slide-rail protrusions are provided on both ends of the secondary locking slider, wherein the position-limiting guide protrusions on the sidewalls and the operating surface together define slide grooves mating with the slide-rail protrusions of the secondary locking slider.
Example 10. A plug connector comprising the connector outer housing of any one of examples 1-9.
Example 11. A connector outer housing comprising a first opening at a tail end and a second opening at a connection end, the first opening is for wire entrance and the second opening is to form a connection relationship with a mating connector outer housing, wherein a elastic lock arm is provided on an operating surface of the outer housing and comprises a locking segment proximate to the connection end and an unlocking segment away from the connection end, the elastic lock arm is positioned on the outer housing by means of a support structure and can be elastically deformed to raise the locking segment under an external force applied to the unlocking segment, the support structure includes a plurality of legs at an end connected to the elastic lock arm, each leg is connected to the elastic lock arm, the plurality of legs comprises a first leg and a second leg, the first leg and the second leg extend at different angles and being connected to the elastic lock arm, and the first leg and the second leg form an angle of 55°-135°.
Number | Date | Country | Kind |
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202110541267.1 | May 2021 | CN | national |
202121073283.4 | May 2021 | CN | national |
This application is a national stage application under 35 U.S.C. § 371 of International Application No. PCT/CN2022/085109, filed Apr. 2, 2022, which claims priority to Chinese Patent Application No. 202110541267.1, filed May 18, 2021, and Chinese Patent Application No. 202121073283.4, filed May 18, 2021. The entire contents of each of Application Nos. PCT/CN2022/085109, CN 202110541267.1 and CN 202121073283.4 are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/085109 | 4/2/2022 | WO |