Connector position assurance device

Information

  • Patent Grant
  • 6234826
  • Patent Number
    6,234,826
  • Date Filed
    Friday, April 30, 1999
    27 years ago
  • Date Issued
    Tuesday, May 22, 2001
    25 years ago
Abstract
A connector includes a first housing half and a second housing half, with one of the connector halves being a socket half, and the other connector half being a plug half. A latching mechanism is provided so that when the connector halves are assembled, they are latched together in the assembled position. A CPA device is also provided which is independent of the connector halves. The CPA device may be securely mounted on one of the connector halves prior to assembly of the connector halves. Following latching of the connector halves into the assembled condition, the CPA device may be slid forward to a final position to lock the latching mechanism to prevent the connector from being inadvertently unlatched. Also, if the connector halves are not fully and properly assembled, it is not possible to slide the CPA device into the final position. Additionally, after the CPA device is seated in its final position, the two connector halves cannot be disconnected from each other unless the CPA device is manually slid back to the initial or “ready” position. However, in order to disassemble the connector, the CPA device must be manually disengaged from the final locked position, and moved to the initial unlocked position, before the latch may be manually unlatched so that the connector halves may be unmated.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to an electrical connector system, and, more particularly, to a connector position assurance device for assuring proper connection and providing secure latching when connecting two halves of an electrical connector.




2. Description of the Prior Art




An electrical connector typically includes a pair of connector housing components or halves constructed from a dielectric material. The housing halves are usually identified as a plug half (or male half) and a socket half (also referred to as the receptacle half or female half). The two halves have complementary inter-engaging conductive terminals for completing an electrical circuit when the housing halves are fully and properly mated. The plug half generally has one or more projecting conductive pins which are inserted into one or more conductive receptacles or sockets on the socket half. The contact between the pins and sockets forms the electrical connection between the two connector halves.




Electrical connectors normally require a secure mechanical and electrical engagement between the two connector halves. Some prior art connectors rely only on friction to hold the connector halves together, and are relatively easy to separate or unmate, thereby disconnecting the electrical circuit. Obviously, inadvertent separation of a connector may cause malfunction of the equipment and associated inconvenience, safety concerns, or the like.




To prevent unintentional separation of the connector halves, a latching means is often included with the connector housing for holding the male and female connector halves in the engaged position. The latching means may also include a locking means to retain the connector in the latched position and to provide assurance to a person assembling the connector that the connector has been properly assembled, latched, and locked, and that the electrical connection is therefore complete. Such locking and indicating mechanisms are known in the art as connector position assurance (“CPA”) devices. A CPA device may be separate from the latching mechanism, or may be integrated as part of the latch. Typically, the primary function of a CPA device is to indicate that the connector halves are fully mated and latched. A secondary function is often to prevent the latching mechanism from inadvertently unlatching, so that the connector halves will not separate. Thus, CPA devices provide visual and mechanical assurance of the relative positions of the connector components, and thereby verify the complete mating of the components.




Latching mechanisms incorporating CPA devices have been accomplished in a wide variety of ways in the prior art. For example, U.S. Pat. No. 5,759,058, to Jonathan Childs, assigned to the same assignee as in the present application, discloses an electrical connector having two connector halves, with a latching mechanism and a CPA device. The latching mechanism includes a flexible arm on a first connector half and a shoulder on a second connector half. As the connector halves are assembled, the flexible arm engages with the shoulder for latching the connector halves together. Following latching of the connector halves, a CPA device may then be slid forward and snapped into a final locked position. In this position, the CPA device prevents the flexible latching arm from disengaging from the shoulder, and, accordingly, the connector halves may not be unlatched. Further, if the connector halves are not properly mated, the CPA device is not able to slide into its proper forward position, thereby giving an indication of improper assembly of the connector halves.




Other prior art patents have described a wide variety of CPA devices. For example, U.S. Pat. No. 5,120,255, to T. Kouda, et al., discloses a connector position assurance component for utilization with a connector in which either the plug half or the socket half incorporates a tabbed latch. This tabbed latch pushes down on the CPA component during mating of the first connector half to the second connector half, thereby freeing the CPA component and allowing it to be moved manually into its final position.




The prior art also discloses a connector having a lock-release-prevention device which includes a flexible arm having a projection which causes the arm to bend as the connector halves are assembled. This moves the end of the flexible arm to prevent a sliding portion from locking into a final position if the connector halves are not properly assembled. Other prior patents show electrical connectors having a locking arm that is pivotally connected, or having a locking arm with a resilient bar, with a CPA device which slides or locks into place after the two connector halves are properly mated.




While the foregoing latch and CPA mechanisms function effectively for their intended applications, the components can be relatively bulky. The components are typically molded from plastic, and, thus, must be sufficiently thick to perform their intended function without cracking or breaking, while still being able to flex during assembly. Accordingly, it is desirable to provide an alternative latch and CPA mechanism whose functional components enable a lower profile and more compact construction than those of the prior art, without sacrificing strength and functionality. The latching mechanism and CPA device of the present invention provide these and other benefits, and overcome the shortcomings associated with the prior art.




SUMMARY OF THE INVENTION




In the preferred form of the invention, a connector includes a first housing half and a second housing half, with one of the connector halves being a socket half, and the other connector half being a plug half. A latching mechanism is provided so that as the connector halves are assembled, they are latched together in the assembled position. A CPA device is also provided which is independent of the connector halves. The CPA device may be securely mounted on one of the connector halves prior to assembly of the connector halves. Following latching of the connector halves into the assembled condition, the CPA device may be slid forward to a final position to lock the latching mechanism to prevent the assembled connector from being inadvertently unlatched. Also, if the connector halves are not fully and properly assembled, it is not possible to slide the CPA device into the final position. Additionally, after the CPA device is seated in its final position, the two connector halves cannot be unlatched from each other unless the CPA device is manually slid back to the initial or “ready” position. However, in order to disassemble the connector, the CPA device must be manually disengaged from the final locked position and moved to the initial unlocked position before the latch may be manually unlatched so that the connector halves may be unmated.




The CPA device of the present invention comprises a molded plastic component including a generally planar body having two forwardly extending basically parallel legs located in generally the same plane as the planar body. The legs are generally mirror images of each other, and each leg includes a dogleg segment along a mid portion of the leg and a flat stub area on the distal tip. The tips of the legs are beveled to facilitate insertion of the CPA device into guide channels located on one of the connector half housings. Each leg tip further includes a convex engagement area on the outer side of the tip for engagement with release projections on the other connector half. Each leg further includes a locking surface adjacent to the dogleg area for holding the CPA device in the final position once the CPA device has been slid forward. Also, when the CPA device is mounted on the connector housing in the initial ready position, this locking surface engages with a portion of the connector housing for securely mounting the CPA device on the connector housing.




The CPA device further includes a push pad which projects upward from the planar body for use in manually pushing against the CPA device with a thumb, finger, or the like, to insert and slide forward the CPA device. Also, a latch restraint projects upward from the planar body adjacent to the push pad. The latch restraint is centrally located on the planar body and extends perpendicular to the push pad. When the CPA device is in the final position, the latch restraint is located under a portion of the latch mechanism, and prevents the connector latch from being unlatched.




The CPA device may be mounted on the first connector half prior to assembly of the first connector half to the second connector half. The first connector half includes a pair of parallel guide channels for receiving the legs of the CPA device. When mounting the CPA device on the first connector half, the legs of the CPA device are inserted into the guide channels. The CPA device then may be slid forward and snapped into the initial ready position as the locking surfaces of the legs exit the forward ends of the guide channels and the locking surfaces spring slightly outward to engage with the forward ends of the guide channels. This engagement between the locking surfaces and the forward ends of the guide channels prevents easy withdrawal of the CPA device from its ready position once it is mounted on the first connector half. Also, the stub surfaces on the tips of the legs will contact raised lugs projecting upward from the surface of the first connector half housing. The contact between the stub surfaces and the raised lugs prevents further forward movement of the CPA device prior to assembly of the connector halves.




When the first connector half is assembled to the second connector half, disengagement projections on the second connector half contact the convex engagement surfaces on the tips of the CPA legs, forcing the legs inward. This disengages the stub surfaces from the raised lugs, and the CPA device may then be slid forward to its final position. However, if the second connector half is not completely mated to the first connector half, then the disengagement projections do not contact the legs of the CPA device, and the stub surfaces remain engaged with the raised lugs on the first connector half, thereby preventing the CPA device from being moved to its final position.




The first connector half further includes a latching mechanism which engages with the second connector half upon mating to latch the two connector halves together. In the preferred embodiment described, the latch mechanism includes a reverse-cantilevered latch arm located on the exterior of the first connector half, and the latch arm has an aperture formed therein. A ramped, tooth-like latch projection extends downward from the second connector housing and, when the connector halves are assembled, the latch projection enters into the aperture on the cantilevered latch arm. A perpendicular surface on the rear side of the latch projection prevents the connector halves from being pulled apart following assembly. The latch arm must be depressed to disengage the latch projection from the aperture in the latch arm to allow unmating of the connector halves. However, when the CPA device is in the final position, the latch arm cannot be depressed because the CPA latch restraint is located directly under the latch arm. Accordingly, so long as the CPA device is in the final forward position, the connector halves cannot be unlatched.




Thus, the present invention provides a low profile, compact, reliable, and ergonomic latching and CPA mechanism for use with an electrical connector or the like. Furthermore, while the preferred embodiment of the invention is described in conjunction with the latching mechanism for a particular two-part electrical connector for a wiring harness or the like, it may be equally well used with other latchable devices, and is not limited to use with electrical connectors or the particular latch configuration shown.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing and additional objects, features, and advantages of the present invention will become apparent to those of skill in the art from a consideration of the it following detailed description of a preferred embodiment of the invention, taken in conjunction with the accompanying drawings.





FIG. 1

is a perspective view of two halves of an electrical connector and a CPA device in accordance with the preferred embodiment of the present invention.





FIG. 2



a


is an enlarged reverse-angle perspective view of the CPA device of FIG.


1


.





FIG. 2



b


is an enlarged plan view of the CPA device of

FIG. 2



a.







FIG. 2



c


is a front view of the CPA device of

FIG. 2



b







FIG. 2



d


is a side view of the CPA device of

FIG. 2



c.







FIG. 3



a


is a reduced-scale perspective view of the first connector half of

FIG. 1

, with the insert portion of the connector removed.





FIG. 3



b


is an enlarged plan view of the first connector half of

FIG. 3



a.







FIG. 3



c


is a front view of the first connector half of

FIG. 3



b.







FIG. 3



d


is a cross sectional view of the first connector half of

FIG. 3



c


, as taken along line


3




d


—


3




d.







FIG. 3



e


is a cross sectional view of the first connector half of

FIG. 3



c


, as taken along line


3




e


—


3




e.







FIG. 4



a


is a plan view of the first connector half of

FIG. 1

, with the CPA device of the invention installed in the initial or “ready” position.





FIG. 4



b


is a side view of the first connector half and CPA device of

FIG. 4



a.







FIG. 5



a


is a plan view of the second connector half of the invention.





FIG. 5



b


is a cross-sectional view of the second connector half of

FIG. 5



a


, as taken along line


5




b


—


5




b.







FIG. 6



a


is a plan view showing the first connector half assembled to the second connector half, and with the CPA device still in the initial position.





FIG. 6



b


is a cross-sectional view of the assembly illustrated in

FIG. 6



a


, as taken along line


6




b


—


6




b.







FIG. 7



a


is a plan view of the assembly of

FIG. 6



a


, illustrating the CPA device moved to the final position.





FIG. 7



b


is a cross-sectional view of the assembly illustrated in

FIG. 7



a


, as taken along line


7




b


—


7




b.













DETAILED DESCRIPTION




Turning now to a more detailed description of the present invention, there is illustrated in

FIG. 1

an electrical connector including a first connector half


10


a second connector half


11


, and a CPA device


12


in accordance with the present invention. First connector half


10


is illustrated as a socket half of a connector and second connector half


11


is illustrated as a plug half of the connector, but these configurations could easily be reversed. First connector half


10


is illustrated as a two-piece connector half, and includes a connector housing


14


and a connector insert


16


. Connector housing


14


and connector insert


16


are designed so that insert


16


fits within housing


14


to facilitate installation of socket terminals (not shown). First connector half


10


may be inserted into second connector half


11


for forming an electrical connection.




First connector half


10


is described in more detail in applicants' co-pending patent application entitled “Electrical Connector Having a Two-Piece Socket Portion”, filed on an even date herewith, to the same inventors as herein, to the same assignee as herein, under attorney docket no. WILB-US1, U.S. Pat. AppI. No. TBA, and the disclosure of which is incorporated herein by reference. It will be apparent however, that CPA device


12


may be used with any appropriately patterned connector, or configured for any intended connector application, and, thus, the particular configuration of connector half


10


is not critical to the invention so long as the proper features are included on the connector housing surface, as set forth below. Accordingly, the invention may be used with any type of interfitting connectors, and the invention is not limited to the particular arrangement shown.




As illustrated in

FIGS. 2



a


-


2




d


, CPA device


12


includes a generally planar body portion


20


. A contoured push pad


22


extends generally perpendicularly upward from planar body


20


for enabling a user to manually push CPA device


12


from an initial position to a final position during installation and use of CPA device


12


. A pair of legs


24


extend forward from planar body


20


, generally in the same plane as planar body


20


. Legs


24


are basically mirror images of each other, and extend distally of planar body


20


generally parallel to each other. Each leg


24


includes a dogleg segment


28


which creates an indented area


30


whose purpose will be explained in more detail below. The distal tip


25


of each leg


24


also includes a vertically-formed inner bevel


32


and a pair of obliquely formed forward bevels


34


. Bevels


32


,


34


facilitate insertion of CPA device


12


into first connector half


10


. Each leg


24


further includes a flat stub surface


36


on its distal end and a flat lock surface


38


, opposite to stub surface


36


, and within indented area


30


. The tip


25


of each leg


24


also includes a convexly-curved engagement area


39


which is adjacent to stub surface


36


, and which interfaces with a mating connector half during assembly of the connector, as described in more detail below.




CPA device


12


also includes a generally rectangular latch restraint


40


which is centrally located on planar body


20


, and which extends generally perpendicularly upward from planar body


20


, adjacent and perpendicular to push pad


22


. Latch restraint


40


includes a ramped latch engagement surface


42


which engages with a latch mechanism, as described below, on first connector half


10


to prevent the latch from being unlatched to disassemble a mated connector. Also, it will be apparent that CPA device


12


may be constructed of any suitable material, but is preferably a molded thermoplastic having sufficient flexibility to allow the distal tips


25


of legs


24


to flex inward toward each other and return to their original configuration.




CPA device


12


may be mounted on first connector half


10


prior to assembly of first connector half


10


to second connector half


11


. First connector half


10


includes housing portion


14


and insert portion


16


which also may be constructed of any suitable material, but preferably are constructed of a dielectric thermoplastic so that injection molding may be used for manufacturing.

FIGS. 3



a


-


3




e


illustrate housing


14


with insert


16


removed. Housing


14


includes a pair of parallel guide channels


50


for receiving legs


24


of CPA device


12


when CPA device


12


is mounted on first connector half


10


. Located distally of each guide channel


50


is a rectangular raised lug


52


which projects upward from the surface


53


of connector housing


14


. Raised lugs


52


engage with stub surfaces


36


on CPA device


12


for preventing forward movement of CPA device


12


prior to assembly of first connector half


10


to second connector half


11


.




To load CPA device


12


onto first connector half


10


, and into the ready position, as illustrated in

FIGS. 4



a


and


4




b


, legs


24


are inserted into guide channels


50


. The distance between guide channels


50


is slightly less that the width between the outside edges of convex engagement areas


39


on CPA legs


24


. Thus, as CPA device


12


is slid forward in guide channels


50


, CPA device


12


will snap into position as locking surfaces


38


of legs


24


exit from guide channels


50


and engage with the forward ends


56


of guide channels


50


. The interface of locking surfaces


38


with forward ends


56


of guide channels


50


prevents CPA device


12


from being withdrawn from channels


50


. In addition, as CPA device


12


is pushed forward, stub surfaces


36


on the tips


25


of legs


24


contact raised lugs


52


. Raised lugs


52


prevent further forward movement of CPA device


12


. Thus, CPA device is securely mounted in the initial ready position, and may be so retained in this position on first connector half


10


until assembly of the connector halves


10


,


11


.




Accordingly, CPA device


12


may be mounted on first connector half


10


at any time prior to assembly of first connector half


10


to second connector half


11


. Alternatively, CPA device


12


may be installed on first connector half


10


following assembly of first connector half


10


to second connector half


11


. Also, for the particular configuration illustrated, CPA device


12


may be installed on housing


14


prior to insertion of insert


16


into housing


14


, or after insertion of insert


16


into housing


14


. Thus, CPA device


12


may be installed early in the assembly process, and is securely retained on first connector half


10


in a position ready for use. Any number of pre-assembly steps may be performed with CPA device


12


installed in the ready position. Then, following assembly of first connector half


10


to second connector half


11


, stub surfaces


36


are disengaged from raised lugs


52


, as will be described below, and CPA device


12


may be moved from the ready position to the final locked position.




First connector half


10


further includes a latching mechanism


60


which engages with second connector half


11


upon assembly to latch together the two connector halves


10


,


11


. In the preferred embodiment described, latch mechanism


60


includes a centrallylocated reverse-cantilevered latch arm


62


which extends rearward from the mating end


63


of connector half


10


. Latch arm


62


has a latching aperture


64


formed through it near the free end


65


of arm


62


. Latch arm


62


is preferably molded contiguously with housing


14


, and is resilient in nature so that the free end


65


may be depressed toward surface


53


of housing


14


and then spring back to its initial position. Latch arm


62


further includes a finger pad


66


formed on its free end


65


to facilitate depression of latch arm


62


, using a finger or the like, when unlatching first connector half


10


from second connector half


11


.




As illustrated in

FIGS. 5



a


,


5




b


,


6




a


,


6




b


,


7




a


and


7




b


, second connector half


11


includes a tooth-like ramped latch projection


70


which extends downward from second connector half


11


. During assembly of first connector half


10


to second connector half


11


, ramped latch projection


70


rides up latch arm


62


and enters into aperture


64


. The inherent resilience of latch arm


62


causes latch projection


70


to snap into aperture


64


and be retained therein. Also, latch arm


62


may include side flanges


74


formed along its length. Side flanges


74


act as guides for latch projection


70


during assembly, and also increase the stiffness of latch arm


62


. A perpendicular surface


72


on the rear side of latch projection


70


engages with the edge of aperture


64


and prevents the connector halves


10


,


11


from being pulled apart following assembly. Latch arm


62


must be depressed to disengage aperture


64


from latch projection


70


for enabling disassembly of connector halves


10


,


11


.




Second connector half


11


further includes a pair of disengagement projections


78


located on its inside surface


79


. As illustrated in

FIG. 6



a


, when first connector half


10


is assembled to second connector half


11


, disengagement projections


78


on second connector half


11


are located between lugs


52


and the forward ends


56


of guide channels


50


. In this position, disengagement projections


78


contact the convexly-curved engagement areas


39


on the tips


25


of CPA legs


24


. When second connector half


11


is fully mated with first connector half


10


, disengagement projections


78


forced legs


24


to flex inward, as illustrated in

FIGS. 6



a


and


6




b


. This disengages stub surfaces


36


from contact with raised lugs


52


, and CPA device


12


may then be pushed forward to its final position, as illustrated in

FIGS. 7



a


and


7




b


. However, if second connector half


11


is not completely mated to first connector half


10


, then disengagement projections


78


do not contact CPA legs


24


, and stub surfaces


36


remain engaged with raised lugs


52


, thereby preventing CPA device


12


from being moved to its final position.




Furthermore, as illustrated in

FIG. 7



a


, when CPA device


12


is moved to the final full forward and locked position, lugs


52


are circumscribed within the indented areas


30


formed by doglegs


28


. Locking surfaces


38


engage with the forward edges


80


of lugs


52


which prevents CPA device


12


from being withdrawn from the final position. To withdraw CPA device


12


back to the ready position, legs


24


must be moved inward toward each other a sufficient distance to disengage locking surfaces


38


from forward edges


80


of lugs


52


. One way of accomplishing this may be by reaching a tool (not shown) through opening


84


in second connector half


11


. Alternatively, locking surfaces


38


may be formed at an oblique angle to legs


24


, rather than perpendicular, as shown. Then, a sufficient rearward force would cause disengagement of surface


38


from the forward edges


80


of lugs


52


, and enable movement of CPA device


12


back to the ready position.




Additionally, when CPA device


12


is in the final position, latch arm


62


cannot be depressed because CPA latch restraint


40


is located directly under the latch arm


62


and finger pad


66


, as illustrated in

FIG. 7



b


. Latch engagement surface


42


on latch restraint


40


is preferably in direct contact with the underside of latch arm


62


when CPA device


12


is in the final locked position. But latch restraint


40


also may merely be sufficiently close to prevent latch arm


62


from being depressed far enough to release latch projection


70


from aperture


64


. It will be apparent that so long as CPA device


12


is in the final locked position, latch arm


62


cannot be depressed, and the connector halves


10


,


11


cannot be unlatched.




In addition, it should be understood that alternative latching mechanisms may be substituted for the latching mechanism


60


illustrated in the preferred embodiment. For example, a pivotally mounted latch arm (not shown) may replace latch arm


62


, and may include a tooth like latch projection on the end thereof. The projection may enter an aperture formed on the second connector half, and latch restraint


40


may be inserted under the opposite end of the pivotally-mounted arm to prevent its being depressed to unlatch the latching mechanism. The remaining features, such as guide channels


50


and raised lugs


52


, would be retained, and CPA device


12


would still function as described above.




From the foregoing it will be apparent that there is provided a novel CPA device


12


and latching mechanism


60


which enables the two connector halves


10


,


11


to be securely engaged and latched. The latching mechanism


60


is more compact and lower in profile than many conventional latching systems, enabling the manufacture of smaller connectors. In addition, because CPA device


12


may be mounted on the first connector half


10


at any point during the assembly process, CPA device


12


provides great flexibility in its use. CPA device


12


of the present invention provides a secure and simple means for locking the latching mechanism


60


of the invention. Since CPA device


12


cannot be moved to the full forward position unless the first connector half


10


is properly assembled and latched to the second connector half


11


, CPA device


12


provides visual and mechanical assurance of proper connection between connector halves


10


,


11


when CPA device


12


is in the final forward position.




Furthermore, CPA device


12


prevents unintentional unlatching of the latch mechanism


60


by preventing latch arm


62


from being depressed far enough to release latch projection


70


. Accordingly, CPA device


12


also acts as a lock for securing the connector halves


10


,


11


in the latched position. However, CPA device


12


may be removed if desired to enable unlatching of latch mechanism


60


and disconnection of the connector halves


10


,


11


. Thus, although the present invention has been described in terms of preferred embodiments, it will be apparent that variations and modifications may be made without departing from the true spirit and scope thereof, as set forth in the following claims.



Claims
  • 1. In combination, a first connector half, a second connector half, and a connector position assurance (CPA) device, comprising:a first connector half having a pair of generally parallel guide channels on the outer surface thereof and at least one raised lug near the end of said guide channels; a second connector half mateable with said first connector half, said second connector half having at least one disengagement projection; and a CPA device mountable within said guide channels on said first connector half, said CPA device including a planar body and a pair of generally parallel legs extending outward therefrom, at least one of said legs including a stub surface at the distal tip thereof for contacting said at least one raised lug for preventing forward movement of said CPA device, said at least one leg further including a locking surface spaced proximally of said stub surface and an engagement area extending between said stub surface and said locking surface, whereby, when said first connector half is properly assembled to said second connector half, said at least one disengagement projection on said second connector half contacts said engagement area on said at least one leg for disengaging said stub surface from said raised lug so that said stub surface may be moved past said raised lug whereby said locking surface engages into contact with a forward edge of said raised lug to prevent removal of said CPA device such that said CPA device is thereby located in a final locked position indicative of proper assembly of the first connector half with the second connector half.
  • 2. The combination of claim 1 wherein each said leg includes a said stub surface, a said engagement area, and a said locking surface.
  • 3. The combination of claim 1 wherein said engagement area is a generally convexly-curved surface.
  • 4. The combination of claim 1 further including a latch mechanism, said latch mechanism including a latch arm located on the surface of said first connector half, said latch arm being resiliently attached to said first connector half for engagement with a portion of said second connector half to latch said first connector half to said second connector half when said first connector half is properly mated to said second connector half.
  • 5. The combination of claim 4 further including an aperture in said latch arm for receiving a projection located on said second connector half, whereby when said first connector half is assembled to said second connector half, said projection enters said aperture for latching said first connector half to said second connector half.
  • 6. The combination of claim 5 wherein said latch arm has as a reverse cantilever configuration.
  • 7. The combination of claim 4 further including a latch restraint projecting upward from said planar body of said CPA device such that when said CPA device is located in said final position, said latch restraint will prevent movement of said latch arm, thereby preventing unlatching of said latch mechanism.
  • 8. In combination, a first connector half, a second connector half, and a connector position assurance (CPA) device, comprising:a first connector half having a pair of generally parallel guide channels on the outer surface thereof and a pair of raised lugs located at a distance spaced from the ends said guide channels; a second connector half mateable with said first connector half, said second connector half having a pair of opposed disengagement projections; and a CPA device mountable within said guide channels on said first connector half, said CPA device including a planar body and a pair of generally parallel legs extending outward therefrom, said legs including a stub surface at the distal tips thereof for contacting said raised lugs for preventing forward movement of said CPA device when said CPA device is mounted in an initial pre-lock position on said first connector half, said legs further including locking surfaces spaced proximally of said stub surfaces and engagement areas extending between said stub surfaces and said locking surfaces, said locking surfaces contacting the ends of said guide channels in the pre-lock position for preventing removal of said CPA device from said first connector half, whereby, when said first connector half is properly assembled to said second connector half, said disengagement projections on said second connector half contact said engagement areas on said legs for disengaging said stub surfaces from said raised lugs so that said stub surfaces may be moved past said raised lugs, whereby said locking surfaces engage in contact with forward edges of said raised lugs to prevent removal of said CPA device such that said CPA device is thereby located in a final locked position indicative of proper assembly of the first connector half with the second connector half.
  • 9. The combination of claim 8 wherein said engagement areas are generally convexly-curved surfaces.
  • 10. The combination of claim 8 further including a latch mechanism, said latch mechanism including a latch arm located on the surface of said first connector half, said latch arm being resiliently attached to said first connector half for engagement with a portion of said second connector half to latch said first connector half to said second connector half when said first connector half is properly mated to said second connector half.
  • 11. The combination of claim 10 further including an aperture in said latch arm for receiving a projection located on said second connector half, whereby when said first connector half is assembled to said second connector half, said projection enters said aperture for latching said first connector half to said second connector half.
  • 12. The combination of claim 11 wherein said latch arm has as a reverse cantilever configuration.
  • 13. The combination of claim 10 further including a latch restraint projecting upward from said planar body of said CPA device such that when said CPA device is located in said final position, said latch restraint will prevent movement of said latch arm, thereby preventing unlatching of said latch mechanism.
  • 14. In combination, a first connector half, a second connector half, and a connector position assurance (CPA) device, comprising:a first connector half having a pair of generally parallel guide channels aligned in a spaced relationship on the outer surface of said first connector half; at least one raised lug near an end of at least one of said guide channels; a second connector half mateable with said first connector half, said second connector half having at least one disengagement projection; and a CPA device mountable within said guide channels on said first connector half, said CPA device including a planar body and a pair of generally parallel legs extending outward therefrom, at least one of said legs including a stub surface at the distal tip thereof, said at least one leg further including a locking surface located proximally of said stub surface and an engagement area extending between said stub surface and said locking surface, whereby, said CPA device may be mounted on said first connector half in an initial pre-lock position in which said stub surface, said engagement area, and said locking surface are retained between said raised lug and the end of said guide channel, and whereby, when said first connector half is properly assembled to said second connector half, said at least one disengagement projection on said second connector half contacts said engagement area on said at least one leg for disengaging said stub surface from said raised lug so that said stub surface may be moved past said raised lug, whereby when said CPA device has been moved forward a predetermined distance, said locking surface engages into contact with a forward edge of said raised lug to prevent removal of said CPA device such that said CPA device is thereby located in a final locked position indicative of proper assembly of the first connector half with the second connector half.
  • 15. The combination of claim 14 wherein each said leg includes a said stub surface, a said engagement area, and a said locking surface.
  • 16. The combination of claim 14 wherein said engagement area is a generally convexly-curved surface.
  • 17. The combination of claim 14 further including a latch mechanism, said latch mechanism including a latch arm located on the surface of said first connector half, said latch arm being resiliently attached to said first connector half for engagement with a portion of said second connector half to latch said first connector half to said second connector half when said first connector half is properly mated to said second connector half.
  • 18. The combination of claim 17 further including an aperture in said latch arm for receiving a projection located on said second connector half, whereby when said first connector half is assembled to said second connector half, said projection enters said aperture for latching said first connector half to said second connector half.
  • 19. The combination of claim 18 wherein said latch arm has as a reverse cantilever configuration.
  • 20. The combination of claim 17 further including a latch restraint projecting upward from said planar body of said CPA device such that when said CPA device is located in said final position, said latch restraint will prevent movement of said latch arm, thereby preventing unlatching of said latch mechanism.
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