The present invention is directed to a connector position assurance device, an electrical connector and an electrical connector assembly which provides proper connector position assurance to assure that the mating connectors are properly mated. In particular, the connector position assurance device, the electrical connector and the electrical connector assembly provides proper connector position assurance for a connector assembly of small size.
In certain applications, electronic components require an electrical connector assembly that joins first and second housings containing electrical contacts. One housing includes male electrical contacts, while the other housing includes female electrical contacts. The first housing is configured to be received inside the second housing such that the male and female electrical contacts are electrically connected. In order to be sure that the first and second housings are properly connected with the electrical contacts, the first and second housing are provided with a latch assembly more generally referred to as a position assurance feature. In known applications, the latch assembly includes a base plate, a suspended prong on the first housing and a ramp on the second housing. The base plate is slidably retained beside the prong. When the first housing is inserted about the second housing, the prong snaps over the ramp and the base plate is then slid over the ramp and the prong into an engagement position. In many applications an audible click is typically used to detect if the connector is fully mated, however, noise at the assembly plant can make this ineffective.
Additionally, electrical connectors have been proposed that utilize a latch or retention assembly to maintain connector halves in a fully mated position, along with a connector position assurance (CPA) device. When the connector halves are mated and the latch or retention assembly is positioned to maintain contact between the connector halves, the connector position assurance device is moved to a position that indicates the connector halves are properly connected. Thus, the connector position assurance device provides a means to assure that the connector halves are fully mated.
Known connector position assurance devices require a significant space as compared to the first and second housings. Consequently, known connector position assurance devices are not practical with small connectors, as the connector size limits how the connector position assurance can interact with the housings. In addition, even when using known connector position assurances, a significant number of connectors fail to mate properly. For example, the largest warranty problem with automotive connectors is that the connectors are not fully mated, causing system failures after the automobile has left the assembly plant. This is due to the fact that at the vehicle assembly plant, some connectors are mated far enough to make initial, electrical contact but the latches of the connectors are not fully engaged, causing the connectors to not be locked or secured together. These connectors later come apart in the field, as the vehicle is driven on bumpy roads etc. causing loss of system function. Even incorporating known connector position assurances into the connectors does not guarantee that the connectors will be properly mated and secured, as in many instances the operator does not properly activate the connector position assurances.
It would be beneficial to have a connector position assurance device which overcomes the problems identified above and which provides proper connector position assurance for a connector assembly of small size. It would also be beneficial to prevent or block the connector position assurance from its fully engaged position if the connector is partially mated or not mated at all.
An embodiment is directed to a connector position assurance device having a base portion and a resiliently deformable beam. The base portion includes a top surface, a bottom surface, a base front end and a base back end. The resiliently deformable beam extends from the front end of the base portion in a direction away from the back end of the base portion. The beam has a free end spaced from the base portion. A camming member is provided proximate the free end of the beam. The beam has a lockout projection engagement member provided proximate the free end of the beam and in-line with the camming member. The lockout projection engagement member has an engagement surface. The engagement surface extends from a surface of the camming member to an outer side wall of the beam. The engagement surface extends at a first angle such that the engagement surface proximate the outer side wall is closer to the free end than the engagement surface proximate the surface of the camming member. The engagement surface extends from the top side of the beam to a top surface of the lockout projection engagement member. The engagement surface extends at a second angle such that the engagement surface proximate the top surface of the lockout projection engagement member is closer to the free end than the engagement surface proximate the top side of the beam.
An embodiment is directed to a connector having a connector position assurance device. The connector includes a latch which extends from a housing of the connector. A connector position assurance receiving recess is positioned proximate the latch. Lockout projections with mating engagement surfaces extend into the connector position assurance receiving recess. The connector position assurance device is positioned in the connector position assurance receiving opening. The connector position assurance device includes a base portion having a latch receiving cavity provided in a top surface. A pair of resiliently deformable beams extend from the base portion. The beams have free ends spaced from the base portion. A first beam of the pair of resiliently deformable beams has a first camming member provided proximate a free end of the first beam. The first beam has a first lockout projection engagement member provided proximate the free end of the first beam and in-line with the first camming member. The first lockout projection engagement member has a first engagement surface, with the first engagement surface extending from a surface of the first camming member toward an outer side wall of the first beam. The first engagement surface extends at a first angle such that the first engagement surface proximate the outer side wall of the first beam is closer to the free end of the first beam than the first engagement surface proximate the surface of the first camming member. A second beam of the pair of resiliently deformable beams has a second camming member provided proximate a free end of the second beam. The second beam has a second lockout projection engagement member provided proximate the free end of the second beam and in-line with the second camming member. The second lockout projection engagement member has a second engagement surface, with the second engagement surface extending from a surface of the second camming member toward an outer side wall of the second beam. The second engagement surface extends at a second angle such that the second engagement surface proximate the outer side wall of the second beam is closer to the free end of the second beam than the second engagement surface proximate the surface of the second camming member. The connector position assurance device is maintained in an initial position on the connector by the cooperation of the first engagement surface and the second engagement surface with the mating engagement surfaces until the first camming member and the second camming member engage a mating connector to allow the first lockout projection engagement member and the second lockout projection engagement member to move past the lockout projection of the connector.
Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
The description of illustrative embodiments according to principles of the present invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description of embodiments of the invention disclosed herein, any reference to direction or orientation is merely intended for convenience of description and is not intended in any way to limit the scope of the present invention. Relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description only and do not require that the apparatus be constructed or operated in a particular orientation unless explicitly indicated as such. Terms such as “attached,” “affixed,” “connected,” “coupled,” “interconnected,” and similar refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. Moreover, the features and benefits of the invention are illustrated by reference to the preferred embodiments. Accordingly, the invention expressly should not be limited to such preferred embodiments illustrating some possible non-limiting combination of features that may exist alone or in other combinations of features, the scope of the invention being defined by the claims appended hereto.
Referring to
Latches or latch arms 22 having engagement projections 24 extend from the side surfaces 19, 20. In the embodiment shown, each latch 22 is connected to a respective side surface 19, 20 proximate the forward mating end 16 and extends toward the rearward end 18. The latches 22 are used to latch and secure the mating connector 100 to the connector 10, as will be more fully described below. As shown in
As best shown in
When properly mated together, the engagement projection 24 of the latch arm 22 cooperates with and is positioned in the latch-receiving opening 114 to secure the mating connector 100 with the electrical connector 10. In the mated position, the connector 10 is received within the shroud 120 of the mating connector 100. Electrical contacts 130 (
As shown in
Referring to
Each of the resiliently deformable beams 204, 205 has a top side 220, a bottom side 222, a beam front end 224, a beam back end 226 an inner side wall 225 and an outer side wall 227. The inner side wall 225 of beam 204 faces the inner side wall 225 of beam 205. The back end 226 of each beam 204, 205 is attached to or is integral with the front end 210 of the base portion 202.
A lockout projection engagement member 230 extends from the top side 220 of each of the beams 204, 205. Provided proximate to and in-line with the lockout projection engagement members 230 are camming members 250. The camming members 250 extend from the top side 220 of each beam 204, 205. The camming members 250 are provided proximate free ends of the beams 204, 205 and proximate the inner side walls 225 of the beams 204, 205. The lockout projection engagement members 230 are provided proximate the free ends of the first beam and the first camming member and proximate the outer side wall of the beams 204, 205. The camming members 250 have sloped surfaces 252 to better cooperate with the activation section 110 of the mating connector 100, as will be more fully described.
As best shown in
Referring to
Referring to
As best shown in
Referring to
In addition, as best shown in
As the connector 10 is partially inserted into the shroud 120 of the mating connector 100, the engagement projection 24 of the latch 22 is moved into engagement with the latch engagement section 110 of the mating connector 100. As insertion continues, the latch engagement section 110 causes the engagement projection 24 and the latch 22 to be resiliently activated or deflected away from either side surface 19, 20 of the connector 10, as shown in
As insertion continues, as shown in
With the resiliently deformable beams 204, 205 properly deflected, the insertion of the connector position assurance device 200 can continue. As insertion continues, as shown in
The connector position assurance device 200 is maintained in the mated, closed or second position by the cooperation of the camming members 250 with the latch-receiving opening 114.
In this fully inserted position, the latch-receiving cavity 228 of the connector position assurance device 200 is positioned beneath latch 22. In the fully inserted position, the latch cooperation member 240 of the connector position assurance device 200 is positioned below the latch 22 to block the activation or movement of the latch 22, preventing the unwanted or inadvertent unmating of the connector 10 from the mating connector 100.
If the connector 10 is to be unmated from the mating connector 100, the connector position assurance device 200 is returned to the initial position. A force applied to the connector position assurance device 200 in the opposite direction of insertion, forces the camming members 250 to move out of latch-receiving opening 114, allowing the movement of the connector position assurance device 200 toward the pre-mated, open or first position. As the movement continues, the top surface 206 of the connector position assurance device 200 is moved away from the latch 22, allowing the latch 22 to be depressed, which in turn allows the connector 10 to be unmated from the mating connector 100.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention as defined in the accompanying claims. In particular, it will be clear to those skilled in the art that the present invention may be embodied in other specific forms, structures, arrangements, proportions, sizes, and with other elements, materials and components, without departing from the spirit or essential characteristics thereof. One skilled in the art will appreciate that the invention may be used with many modifications of structure, arrangement, proportions, sizes, materials and components and otherwise used in the practice of the invention, which are particularly adapted to specific environments and operative requirements without departing from the principles of the present invention. The presently disclosed embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being defined by the appended claims, and not limited to the foregoing description or embodiments.
This application is a Continuation-in-Part of and claims priority to U.S. application Ser. No. 15/933,953 filed on Mar. 23, 2018, which is incorporated herein by reference in its entirety.
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International Search Report, International Application No. PCT/IB2019/051897, International Filing Date, Mar. 8, 2019. |
Number | Date | Country | |
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20190296483 A1 | Sep 2019 | US |
Number | Date | Country | |
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Parent | 15933953 | Mar 2018 | US |
Child | 16352270 | US |