Patent Application
20160245441
The invention pertains to a connector for hose lines and/or pipelines which comprises at least one sleeve part and at least one insertion part, wherein the insertion part can be or is inserted into a receiving opening of the sleeve part, and wherein at least one retaining element is provided for releasably locking the insertion part in the sleeve part. The invention furthermore pertains to a releasing tool for releasing the connection between an insertion part with its retaining element and a sleeve part of such a connector, wherein an insertion gap is formed between the sleeve part and a protruding flange of the insertion part in the interlocked state of the connector, as well as to a set comprising a connector and a releasing tool for releasing the connection between an insertion part with its retaining element and a sleeve part of such a connector and to a retaining element for an insertion part of such a connector.
Connectors with an insertion part and a sleeve part are known from the prior art in many different variations. It is also known to provide retaining elements for securing the insertion part in the sleeve part. These retaining elements are also known in many different variations. For example, EP 0 999 398 B1 discloses a plug connector for hose lines and/or pipelines which consists of a sleeve part and an insertion part, wherein the insertion part is inserted into a receiving opening of the sleeve part with an insertion shaft. The inserted insertion part is sealed relative to the sleeve part by means of a circumferential seal and secured against being pulled out by means of a locking device. A hollow-cylindrical pin is arranged within the sleeve part and axially engages into the inserted insertion shaft. The circumferential seal is arranged in an annular chamber formed in a region lying radially between the pin of the sleeve part and the insertion shaft. The locking device consists of at least two diametrically opposite and radially elastic retaining arms of the insertion part which axially extend in the releasing direction approximately parallel to the insertion axis, wherein the respective retaining arms positively engage behind a corresponding locking surface formed in the receiving opening of the sleeve part. The locking device is realized integrally with the insertion part.
DE 8 604 217 U1 discloses another plug connector for pressure medium lines, particularly for connecting brake lines to a brake valve body, which consists of a housing and an insert with a through-bore that can be inserted into a connecting bore of the housing with its insertion shaft. The insert is secured against shifting in the axial direction by means of a retaining element and sealed with a circumferential seal arranged between the insertion shaft and the housing. The insert is furthermore secured against rotating relative to the housing by means of a positive connection. The retaining element on the one hand overlaps the outer side of the housing and therefore also the insert and on the other hand engages into the housing and presses locking projections into corresponding openings in the housing.
EP 2 224 156 A2 discloses a plug connector for medium lines which comprises an insertion part that can be inserted into a receiving opening of a connector counterpart in a sealed fashion with an insertion shaft and releasably secured against being pulled out with the aid of locking means. The locking means consist of at least two retaining arms of the insertion part which extend in the releasing direction approximately parallel to the insertion axis and are realized elastically in the radial direction. In the inserted state, the locking arms respectively engage positively or non-positively/positively behind a corresponding step provided within the receiving opening of the connector counterpart. The insertion part and the locking arms are realized in the form of an integral, monolithic molded part. A locking element is furthermore provided and movably connected to the insertion part in such a way that it blocks the locking means from being released in a securing position and releases the locking means for a release motion that unlocks the locking means in a releasing position. The locking means are furthermore realized in such a way that different forces have to be overcome in the inserting direction and the releasing direction. Such a plug connector is used on overflow oil lines and accordingly can be detached by taking hold of the end sections of the locking arms that protrude from the connector counterpart and are arranged adjacent to the insertion part.
EP 1 106 896 B1 discloses another plug connector for pressure medium lines which consists of a housing part and an insertion part, wherein the insertion part can be inserted into a receiving opening of the housing part in a sealed fashion with its insertion shaft and releasably locked therein by means of a separate retaining element with retaining means that can be elastically moved in the radial direction. This is achieved in that the retaining element is in a locking position seated between an inner annular step in the receiving opening and an outer annular step of the insertion shaft with its retaining means, wherein the retaining element is seated on the insertion shaft such that it can be axially displaced between a securing position and a releasing position, and wherein the retaining means are blocked from carrying out a radial releasing motion in the securing position and released for a radial release motion in the releasing position. A spring element is arranged between the insertion part and the retaining element in such a way that the retaining element can be automatically moved into the securing position due to the spring force and moved into the releasing position against the spring force. Consequently, the plug connector is axially assembled and disassembled with an axial lifting motion realized by attaching a releasing or lifting tool to the retaining element. In addition to the retaining element, it is therefore also necessary to provide a spring element in order to realize the desired locking effect.
FR 2930621 A1 discloses another variation of a plug connector for an overflow oil line. In order to interlock this plug connector, a retaining element that partially surrounds the insertion part is provided on the one hand and a tab-shaped locking element is provided on the other hand, wherein said locking element engages into and thereby spreads the retaining element radially outward in order to engage and retain locking projections in corresponding locking surfaces.
DE 39 24 173 A1 discloses a connector consisting of a connecting element that features a receiving bore for a pipe end provided with a fastening bead, as well as a sealing ring that encompasses the pipe end. In order to fix the pipe end in the connecting element, a liner can be pushed on the pipe end, wherein said liner can be inserted into a receiving bore and features a region that can be elastically deformed in the radial direction. This region is in its bore provided with a groove that can be interlocked with the fastening bead and forms a locking gear that engages into a groove in the connecting element. The pipe end is connected to the connecting region by means of a simple insertion process and released again by opening the locking gear.
It is particularly difficult to provide a releasable connector in locations, in which only little space is available, e.g. on a battery, because the actuation of the releasing tool is quite complicated in these locations.
The present invention is therefore based on the problem of proposing a connector, particularly for hose lines and/or pipelines, in which an insertion part and a sleeve part can assume an interlocking position and a releasing position, wherein only little space is required for a retaining element, which serves for releasably interlocking the insertion part and the sleeve part, but the connector parts can nevertheless be securely interlocked and released, and wherein the retaining element is arranged in a captive fashion in the interlocking position. With respect to the releasing tool for releasing the connected parts of the connector, it would be desirable to provide a tool that also makes it possible to easily and carefully separate the lines, on the ends of which the insertion part and the sleeve part are arranged, if the connector is used, for example, on a battery, i.e. in a location, in which only little space is available for the actuation of the releasing tool and for the connector itself.
This problem is solved with a connector, particularly for hose lines and/or pipelines, comprising: at least one sleeve part and at least one insertion part, wherein the insertion part is insertable or inserted into a receiving opening of the sleeve part, and wherein at least one retaining element is provided for releasably locking the insertion part in the sleeve part, in which the retaining element and the insertion part have a two-piece design and the retaining element can be radially expanded, wherein said retaining element can be or is mounted on an accommodating segment of the insertion part in a captive and rotationally locked fashion and features at least one retaining arm with at least one outwardly protruding retaining projection, wherein the at least one retaining arm has a free end and an end fixed on the retaining element body and can be elastically moved in the radial direction relative to the insertion part in order to interlock and release the at least one retaining projection on/from at least one locking surface of the sleeve part, and wherein at least one guiding segment and/or at least one guiding surface is provided on the retaining element body adjacent to the free end of the at least one retaining arm in order to attach the releasing tool to the retaining element in a guided fashion and to thereby release the connection between the insertion part with its retaining element and the sleeve part. The above-defined objective is also attained with a releasing tool for releasing the connection between an insertion part provided with a retaining element and a sleeve part of a connector, wherein an insertion gap is provided between the sleeve part and a protruding flange of the insertion part in the interlocked state of the connector, in which the releasing tool has at least one fork-shaped section with a c-shaped opening, wherein the c-shaped opening features retaining edges for engaging on and retaining the retaining arms and at least one guiding segment and/or at least one guiding surface of the retaining element. The above-defined problem is furthermore solved with a set comprising a connector and a releasing tool for releasing the connection between an insertion part provided with a retaining element and a sleeve part of the connector, in which the sleeve part and the insertion part are realized in such a way that an insertion gap for inserting the releasing tool remains after the sleeve part and the insertion part with its retaining element have been inserted into one another, wherein a section of the releasing tool is realized in a fork-shaped fashion with at least one c-shaped opening in order to be inserted into the insertion gap, and wherein the inner c-shaped opening is dimensioned such that retaining edges of the inner opening are retained on at least one guiding segment and/or at least one guiding surface of the retaining element body adjacent to retaining arms of the retaining element when the releasing tool is attached to the retaining element and retaining projections of the retaining arms of the retaining element are radially moved so far in the direction of the insertion part that they are disengaged from the locking surface of the sleeve part. Enhancements of the invention are defined in the dependent claims.
The invention therefore proposes a connector, particularly for hose lines and/or pipelines, which comprises an insertion part and a sleeve part. The insertion part is enclosed by the retaining element with c-shaped cross section in the region of the accommodating segment. Depending on the longitudinal gap width of the c-shaped retaining element, this retaining element is—if the longitudinal gap is sufficiently wide—attached to the insertion part radially and otherwise attached to the insertion part axially and seated in the accommodating segment. The latter is advantageously bordered by protruding sections of the insertion part, particularly by flanges, such that the retaining element can be captively held in the accommodating segment in the axial direction, i.e. secured against being inadvertently released. In addition, at least one offset, particularly a shoulder, may be formed in the accommodating segment, wherein the retaining element can be respectively supported on or engaged with said offset with a complementary offset, particularly a shoulder.
The retaining element features retaining projections for interlocking with the locking surface of the sleeve part, in particular, in a circumferential locking groove of the sleeve part which is realized on its inner side. It is provided with a collar body that has a c-shaped cross section and comprises at least one elastically movable retaining arm with at least one retaining projection arranged on the outer side thereof. The collar body may be realized closed or open and is held on the insertion part in a clamped fashion in the accommodating segment thereof. The retaining arms advantageously extend in the axial direction of the retaining element or parallel to the insertion axis of the insertion part, i.e. in the inserting direction, and can be elastically moved relative to the insertion part in the radial direction. The interlocking position of the retaining element can be released by attaching the releasing tool to the respective free end of the elastic retaining arms of the retaining element. For this purpose, the releasing tool, which is realized in a fork-like fashion in at least one section, particularly on its end, features a c-shaped opening with such a width that, when engaging on the free ends of the retaining arms, it pushes these retaining arms so far in the direction of the insertion part that the retaining projections are disengaged from the locking surface in the sleeve part. The C-shape of the inner opening comprises a rounded section with such a radius that outside contact with the retaining element body is possible, as well as two straight sections that approximately lie opposite of one another, wherein these straight sections respectively comprise or form the retaining edges and are arranged approximately parallel to one another. Since the retaining edges on the c-shaped opening of the releasing tool engage on the guiding surfaces in a retaining fashion, the releasing tool is held on the retaining element and the insertion part can be separated from the sleeve part by pulling on the releasing tool in the direction of the insertion part. It is therefore not necessary to pull on the lines, the ends of which are respectively provided with the insertion part and the sleeve part, such that these lines and the respective connections with the insertion part and the sleeve part can be protected. Due to the specially designed shape of the releasing tool in the region of the c-shaped opening with the retaining edges that engage on the guiding surfaces and/or guiding segments of the retaining element, the releasing tool can engage on the insertion part and the insertion part with its retaining element can be separated from the sleeve part by taking hold of and pulling the releasing tool away from the sleeve part. In contrast to the retaining edges of releasing tools according to the prior art such as, for example, EP 1 106 896 B1 or DE 20 2005 011 401 U1, the retaining edge on the releasing tool serves for respectively holding the releasing tool on the insertion part or its retaining element and for simultaneously pushing back the at least one retaining arm and thereby releasing the retaining projection(s) from its/their interlocking position in the sleeve part. At least one guiding surface and/or at least one guiding segment may be provided, but at least a region on the retaining element or of its body, which serves for attaching and guiding the releasing tool, is provided in any case. For this purpose, said region may be realized in the form of a suitably shaped guiding segment or in the form of a suitably arranged and shaped guiding surface for attaching and guiding the releasing tool.
In order to enable the releasing tool to reach the retaining arms of the retaining element, an insertion gap is provided in the interlocked state between the insertion part with its retaining element and the sleeve part. For the release process, the releasing tool is inserted into the insertion gap between the end of the sleeve part and a protruding section, particularly a flange, of the insertion part with its fork-shaped end or section such that it engages on the free ends of the retaining arms and pushes these retaining arms in the direction of the insertion part. The releasing tool may feature lead-in bevels for simplifying the insertion into the insertion gap in order to encompass the insertion part and engage on the free ends of the retaining arms.
Due to the arrangement of the retaining element in the interior of the sleeve part, an inadvertent release of the connection between the sleeve part and the insertion part can be reliably prevented. The retaining element cannot be actuated from outside without a releasing tool. In contrast to the prior art, the retaining element contains no parts that protrude outward and could cause an inadvertent actuation thereof. Another advantage over the prior art can be seen in that the retaining element, which can be attached to the insertion part and is interlocked and held in the sleeve part during the assembly of the insertion part and the sleeve part, makes it possible to create a modular system that provides a very broad variety. This building block system or modular system may prove highly advantageous, particularly in the tubing of batteries, because a broad variety of different connectors, which are suitably designed for the respective application, can be easily created. In this case, the same retaining element is clipped on differently shaped insertion parts because it is subsequently retained in the sleeve part during its connection to the insertion part. Since the retaining element has a less complex shape than comparable retaining elements known from the prior art, it is easier to remove the retaining element from the mold after its manufacture than corresponding retaining elements according to the prior art because fewer cores have to be provided in the production tool, e.g. an injection mold, during the manufacture.
The collar body of the retaining element advantageously features two retaining arms with retaining projections which are arranged opposite of one another, wherein the retaining projections are respectively arranged on a retaining arm in the region of its free end in order to disengage the retaining projections from the locking surface of the sleeve part due to the attachment of the releasing tool to the free ends. Since two retaining arms are provided and arranged opposite of one another referred to the insertion part, the fork-shaped section of the releasing tool can be attached in a particularly simple fashion. In this case, the retaining edges of the inner opening of the fork-shaped section of the releasing tool may be realized longer than the distance corresponding to half the diameter of the insertion part with its retaining element attached thereto. This allows a particularly secure engagement on the retaining arms and simultaneously ensures that the free ends of the retaining arms are completely pushed down in the direction of the insertion part.
In contrast to the above-described prior art, no outwardly protruding locking and unlocking elements exist in the interlocked state such that even a large number of connectors, which should be arranged within a small space, can be very easily fitted with the retaining element. The connector therefore can be very advantageously used, in particular, on bundled lines in the form of a so-called flying cut-off point, at which the plug connection can be released at any time with the aid of the releasing tool. Since there are no opening or releasing elements that have to be manually actuated by being taken hold of in order to release the plug connection between the sleeve part and the insertion part with its retaining element, the connector can be particularly well protected from unauthorized separation. A releasing tool or the releasing tool is required for releasing the connection and not only simplifies the disassembly or the separation of the parts from one another, but can also simplify the assembly if the retaining arms are pushed down by the releasing tool in order to allow or to simplify a quick engagement of the retaining projections into a corresponding locking groove or behind the locking surface in the sleeve part, respectively.
At least one rotational lock may be provided in order to prevent an inadvertent rotation of the collar body or of the retaining element about the insertion part, particularly when attempting to attach the releasing tool. Particularly the insertion part features such a rotational lock for the retaining element. This rotational lock may be formed, for example, by at least one element that radially protrudes from the accommodating segment for accommodating the retaining element. This element can engage into a gap between the ends of the retaining element collar body with its c-shaped cross section and thereby prevent a rotation of the retaining element about the longitudinal axis of the insertion part. Furthermore, the rotational lock may be realized in the form of a positive engagement between at least one protruding element and at least one groove on the outer side of the insertion part and on the inner side of the retaining element collar body. Webs extending in the longitudinal direction of the insertion part are particularly suitable as protruding or projecting elements. In addition, the rotational lock may be simply realized, for example, in the form of at least one flattened region that cooperates with a flattened region of the retaining element. It is also possible to use combinations of the described measures in order to prevent the retaining element from rotating relative to the insertion part.
At least one axial supporting surface for the retaining element is advantageously provided on the insertion part. This makes it possible to transmit a force from the retaining element to the insertion part.
In order to achieve a particularly secure retention of the retaining edges of the releasing tool in the region of the retaining element, this retaining element or its collar body respectively features at least one guiding segment and/or at least one guiding surface, i.e. at least one region that serves for guiding the releasing tool, adjacent to the at least one retaining arm. Such a guiding segment or guiding surface may be realized, in particular, in the form of a flattened and/or pocketed region for guiding the releasing tool for releasing the connection between the insertion part with its retaining element and the sleeve part. The releasing tool therefore is automatically centered and guided into the correct position, wherein the arrangement of the flattened or pocketed regions adjacent to the at least one retaining arm enables the releasing tool to push the retaining arm sufficiently far in the direction toward the insertion part for releasing the connection between the insertion part and the sleeve part, i.e. for disengaging the retaining projections from the locking surfaces of the sleeve part.
The accommodating segment provided on the insertion part for accommodating the retaining element is on one end advantageously bordered by at least one protruding flange, which also defines and borders on one side of the insertion gap. The other side of the insertion gap is defined by the end face of the sleeve part. The retaining element is advantageously accommodated in the accommodating segment in such a way that the respective free end of the at least one retaining arm of the retaining element lies adjacent to the flange and in the insertion gap after the insertion part and the sleeve part have been inserted into one another. This flange may also serve, in particular, as a contact surface for the releasing tool while it is inserted into the insertion gap. The opening width of the space defined by the at least one web, which at least partially surrounds the inner c-shaped opening of the fork-shaped section of the releasing tool at a distance therefrom, is advantageously dimensioned slightly larger than the outside diameter of the sleeve part, but smaller than the outside diameter of the flange of the insertion part. In this way, the flange cannot be encompassed, but the sleeve part can. This may also serve as a positioning aid for the releasing tool because this releasing tool can only be inserted into the insertion gap and cause a separation of the connection between the sleeve part and the insertion part with its retaining element in one direction.
Due to the two-piece design of the insertion part and the retaining element, these components can be made of different materials, wherein the insertion part may be made, in particular, of metal and/or plastic, especially plastic containing glass fibers, and the retaining element may be made of metal and/or plastic. The insertion part and the retaining element may particularly consist of plastics with a different glass fiber content, wherein the glass fiber content of the retaining element may be lower than the glass fiber content of the insertion part. The sleeve part may likewise consist of metal and/or plastic, wherein the material selection may be adapted, in particular, to the two other components. For example, the sleeve part may be made of aluminum. Such a sleeve part is particularly suitable for soldering in a cooling plate. The sleeve part is realized in the form of a rotationally symmetrical turned part in this case. The retaining element is accordingly arranged on the insertion part.
The two-piece design of the insertion part and the retaining element allows a suitable and different material selection of all components of the connector. The retaining element can also be used, for example, on simple machined insertion part contours. The sleeve part may also be simply produced by means of machining such that no milling work is required. The advantageous two-piece design of the insertion part and the retaining element makes it possible to utilize the retaining element in a highly variable fashion, particularly to always realize this retaining element in the form of one and the same element that can be attached to various types of insertion parts. Depending on the respective application of the connector, it is also possible to use high-temperature materials for the insertion part, as well as for the retaining element and the sleeve part. If the insertion part, the retaining element and the sleeve part are made of different materials, particularly of different plastics, it is furthermore possible, for example, to prevent a so-called match cord effect, i.e. the inadvertent advance of a fire or the like beyond the connector. Such a match cord effect can be prevented by using different materials for the insertion part, the retaining element and the sleeve part. For example, the insertion part may be made of polyphenylene sulfide (PPS) such as Fortron® 1140L4 at least in the accommodating segment, to which the retaining element is attached, the retaining element may be made of glass-fiber reinforced polyamide such as PA12GF30, and the sleeve part may be made of aluminum. Other material combinations may naturally also be considered. If the insertion part and the retaining element are made of glass-fiber reinforced plastic, it is furthermore advantageous to provide the insertion part with a higher glass fiber content than the retaining element because the insertion part is usually subjected to higher forces than the retaining element, which is accommodated in the interior of the sleeve part after the interlocking process, and the retaining arms of the retaining element should have a sufficient elasticity for respectively being actuated or deflected by the releasing tool.
It is furthermore advantageous to provide at least one offset for engaging with a complementary offset of the insertion part in an end region of the retaining element on its inner side. In this way, the retaining element can be held on the insertion part in a more stable fashion because it is possible to create an additional axial limit stop, on which the retaining element engages. The accommodating segment of the insertion part may accordingly have a stepped shape, wherein the retaining element can secure itself on each of the steps.
The c-shaped design of the retaining element also makes it possible to attach this retaining element to integrally molded or shaped or upset pipe ends, namely even if no rotational lock is provided at this location. Since the retaining element is attached radially, it can also be attached to thusly formed pipe ends without any problems in order to thereby captively secure the retaining element after the insertion of the correspondingly designed pipe end into a sleeve part. If diverse variations of connectors or splitters are required, it is also possible to machine simple variations thereof in order to provide them with a suitable design for the attachment of the retaining element. In this case, it would be possible, in principle, to utilize a modular system of sorts, in which the same retaining element also can be attached to diverse designs of connectors or connector parts, particularly after machining simple connector parts in order to provide them with a corresponding accommodating segment for attaching the retaining element.
Instead of providing a rotational lock for the retaining element in the form of an element that radially protrudes from the accommodating segment for accommodating the retaining element and extends axially parallel to the longitudinal direction of the insertion part or the insertion axis, it would also be conceivable to use other rotational locks. For example, a rotational lock for machined insertion parts in the form of a transverse bore or surface in the contour of the insertion part may be produced during the machining process.
In each of the embodiments, a captive arrangement is not only realized for the retaining element accommodated in the sleeve part after the assembly of the insertion part with its retaining element and the sleeve part, i.e. the assembly of the connector, but also for the connection between the insertion part with its retaining element and the sleeve part, namely until the connection between the sleeve part and the insertion part with its retaining element is once again released with the releasing tool.
Due to the two-piece design of the insertion part and the retaining element, it is furthermore possible to replace the retaining element in case it is damaged. This is not possible in the one-piece solutions known from the prior art. In such systems according to the prior art, the insertion part has to be replaced together with the line if a defect occurs.
The insertion part and the sleeve part can be connected to various types of hose lines and pipelines or units by means of different connecting techniques. For example, they may be connected to a hose by using a hose clamp or a plug connector, connected to a pipeline such as a polyamide pipeline by means of an expansion fitting or even connected by means of an integral connection, in which metallic pipe ends are welded or soldered to a metallic insertion part.
Instead of using a retaining element made of plastic, it is also possible to use a metallic retaining element in order to create a connector that is suitable for high-temperature applications such as, e.g., in the exhaust gas system of a motor vehicle. In this case, special high-temperature materials may be alternatively or additionally used for the insertion part, as well as for the retaining element and the sleeve part.
It is particularly advantageous to provide a positioning aid for the releasing tool to be attached to the connector and to be inserted into the insertion gap between the protruding flange of the insertion part and the end of the sleeve part if the connector is part of a bundle of connectors and particularly difficult to access such that the releasing tool has to be attached and the connection between the sleeve part and the insertion part with its retaining element has to be released without visual contact or essentially without visual contact. Such a positioning aid may be realized in that the collar body of the retaining element features on its outer side protruding elements that only allow the fork-shaped section of the releasing tool to engage in a single alignment or, if applicable, in two diametrically opposite positions of the releasing tool. Incorrect positioning of the releasing tool can thereby be prevented. The protruding elements are arranged, in particular, in the region of the collar body which is located adjacent to the retaining arms provided with retaining projections. Since the retaining element is prevented from rotating relative to the insertion part due to the rotational lock, the retaining element always has a defined orientation and therefore a defined position on the insertion part such that the releasing tool is always correctly positioned relative to the retaining arms during its attachment in the region of the protruding elements. If applicable, the elements that protrude from the outer side of the collar body and serve as a positioning aid for the releasing tool can be visually detected, e.g., by realizing these elements with a different color such that the insertion gap for inserting the releasing tool for releasing the connection between the sleeve part and the insertion part with its retaining element can be very quickly and easily located in order to release the connection.
The releasing tool respectively is radially inserted into the insertion gap formed between the flange of the insertion part and the end of the sleeve part in order to realize the actuation, i.e. the release of the connection between the sleeve part and the insertion part with its retaining element, wherein the at least one retaining arm of the retaining element is radially accessible through this insertion gap. The elements or projections protruding from the outer side of the collar body may serve for defining the position of the releasing tool, particularly for centering the fork-shaped section of the releasing tool being inserted into the insertion gap. It is basically possible to use various types of releasing tools which allow an actuation of the at least one retaining arm of the retaining element in such a way that said retaining arm is radially pushed in the direction of the insertion part in order to disengage the at least one retaining projection on the retaining arm from a locking surface in the sleeve part.
The connector can be released without any problems by means of the releasing tool due to the elastic retaining arms or spring arms, which can be deformed in the direction of the insertion part, i.e. inward referred to the retaining element, and due to a sufficient space or clearance between the free end of the retaining arms and the outer side of the insertion part in the region of the accommodating segment for the retaining element. In the remaining region of the collar body, the retaining element may in comparison be accommodated on the outer side of the insertion part without clearance in the region of the accommodating segment for the retaining element. In the insertion gap, the releasing tool can engage on the free ends of the elastic retaining arms of the retaining element in order to realize their actuation. As already mentioned above, the releasing tool is in the region of its inner opening guided on retaining edges that engage on the outer side of the guiding surfaces and/or guiding segments of the retaining element body adjacent to the retaining arms of the retaining element. The web of the at least one fork-shaped section of the releasing tool, which at least partially encloses the c-shaped opening, extends beyond the sleeve part adjacent to the insertion gap as already mentioned above such that the insertion part can be removed from the sleeve part or vice versa after the fork-shaped section of the releasing tool has engaged on the retaining arms of the retaining element and pushed or moved these retaining arms in the direction of the accommodating segment of the insertion part.
Instead of using at least two separate and diametrically opposite retaining arms, it would also be possible to provide interconnected retaining arms, which have a greater circumferential extent than the retaining element and therefore also the insertion part, on their free ends in order to provide superior access for the releasing tool. It is furthermore possible to provide only one retaining arm that is provided with a transverse arm on its free end in order to enlarge the surface for the attachment of the releasing tool and to thereby unlock or release the interlocked connector parts. For example, the connection between at least two retaining arms may be realized in such a way that the connecting part particularly yields or is deformed outward when the releasing tool for releasing the connection between the sleeve part and the insertion part is attached in order to thereby move the retaining arms in the insertion gap in the direction of the insertion part or its accommodating segment, respectively.
It is furthermore possible to provide at least one connection indicator means that makes it possible to ascertain whether the plug connection between the insertion part and the sleeve part with its retaining element has already been released and subsequently reconnected. This can be relevant in connectors that convey critical mediums. Such a connection indicator means may be realized, for example, in the form of an acoustically and/or visually perceivable indicator means such as, e.g., at least one web that is formed between the retaining arm and the collar or retaining element body of the retaining element and breaks when the retaining arm is unlocked from its interlocking position, i.e. when the retaining arm is moved inward relative to the retaining element, wherein this can be perceived acoustically, as well as optically, i.e. visually, due to the subsequently missing web. For example, the web may also be realized with a different color in order to allow an even easier optical control of its integrity.
Exemplary embodiments of the invention are described in greater detail below with reference to the drawings. In these drawings:
According to the detailed views of the insertion part illustrated in
The connecting section 30 is separated from in accommodating segment 32 for accommodating the retaining element 4 by a protruding flange 31. An end section 33 arranged adjacent to the accommodating segment 32 comprises a groove 34 for accommodating the ring seal 6. After the attachment of the retaining element 4 to the insertion part 3, the ring seal 6 lies underneath the retaining element, i.e. it is outwardly overlapped by this retaining element. The accommodating segment 32 is realized in a stepped fashion and features a first inner section 35, which has the smallest diameter and the greatest length referred to the accommodating segment 32, as well as a second section 36, which has a larger diameter than the first section 35, wherein the diameter of the second section 36 is smaller than that of the protruding section 37 defining the end of the accommodating segment 32. According to
The top views of the retaining element illustrated in
Two webs 39 extending in the longitudinal direction, i.e. parallel to the longitudinal connector axis 38, are provided order to rotationally lock the retaining element once it is accommodated on the accommodating segment 32. This is also illustrated in
According to the top view and the bottom view of the retaining element illustrated in
The collar body 44 of the retaining element 4 comprises two oppositely arranged retaining arms 45, 46 with retaining projections 47, 48 arranged thereon. The retaining arms 45, 46 extend in the longitudinal direction of the retaining element, i.e. parallel to the longitudinal connector axis 38, after the retaining element has been positioned on the insertion part 3. The retaining arms 45, 46 are respectively realized approximately perpendicular to the gap 40 and to the longitudinal groove 43 in the collar body 44. This is illustrated particularly well in
The retaining arms 45, 46 are elastically arranged on the collar body 4 and separated from the remaining collar body 4 by providing flanking gaps 49. This is illustrated, in particular, in
According to
The releasing tool 5 is provided in order to once again release the interlocked connection between the retaining projections 47, 48 and the locking groove 21 or the locking surface 20 of the sleeve part 2. This is illustrated in greater detail in the perspective view shown in
In order to release the interlocked connection between the retaining projections 47, 48 of the retaining element 4 arranged on the insertion part 3 and the locking groove 21 of the sleeve part 2, the releasing tool 5 engages on the two retaining arms 45, 46 in the region of the free ends 145, 146 with its straight retaining edges 54, 55 of the respective opening 53. The releasing tool is inserted into the insertion gap 27 between the insertion part flange and the sleeve part. In this case, the free ends 145, 146 of the two retaining arms 45, 46 are pushed in the direction of the insertion part 3, i.e. radially inward referred to the retaining element 4. This is indicated with arrows P1 in
In order to largely prevent incorrect positioning of the releasing tool 5 during an attempt to release the interlocked connection between the retaining element and the sleeve part and to likewise simplify the releasing process or the process of locating the correct position for the releasing tool 5 on the retaining element 4, projecting elements 340 of the type already indicated in
If applicable, the projecting elements 340 may be colored such that they are even easier to locate from a distance. The protruding elements therefore also serve as connection indicator means, wherein they can fill out the gap between the flange 31 and the end face of the sleeve part without clearance in the assembled state of the connector as indicated in
The insertion part 3, the sleeve part 2 and the retaining element 4 may be made of different materials, particularly of plastic and/or metal, wherein it is also possible, in particular, to use a fiber reinforced plastic such as a glass-fiber reinforced plastic. If a glass-fiber reinforced plastic is used for the insertion part 3, as well as for the retaining element 4, it is advantageous to provide a higher glass fiber content for the insertion part than for the retaining element. The sleeve part may likewise consist of plastic and/or metal such as, for example, aluminum. All components of the connector 7 may be made, in particular, of high-temperature materials in order to allow its use under high temperatures such as, e.g., in the exhaust gas system of a motor vehicle.
Instead of arranging the retaining element 4 on the insertion part 3 as illustrated in the above-described figures, the retaining element can also be used directly on a pipeline and that is correspondingly formed or integrally molded and/or shaped and/or upset in order to provide a suitable shape for creating an accommodating segment for accommodating the retaining element. The accommodating segment for accommodating the retaining element makes it possible to captively secure the retaining element in the axial direction. A rotational lock such as an arrangement of webs, e.g. the webs 39, 139, is difficult to realize on such integrally molded or formed pipe ends, but may basically also be provided in such instances. It would also be possible to provide other types of rotational locks such as, for example, small transverse bores and/or surfaces or flattened regions on the outer contour of the pipeline ends. Instead of the webs 39, 139, transverse bores and flattened regions, which likewise form a rotational lock, may be provided on the insertion part 3 as illustrated in the figures.
According to
Alternatively to providing at least one web or flattened regions or other diametrically opposed elements on the retaining element 4 and on the insertion part 3, it would also be possible to take other measures for preventing an inadvertent rotation of the retaining element 4 on the accommodating segment 32 of the insertion part 3. Instead of the flattened regions, it would be possible to provide other geometric contours such as, for example, a polygon, if applicable in dependence on the number of retaining arms. The clearance made available for inserting the releasing tool and therefore for releasing the connection particularly can be defined with the chosen contour.
In the schematic side view of the retaining element 4 illustrated in
The left portion of
The releasing tool 5 can not only be used for releasing the connection between the insertion part with its retaining element and the sleeve part, but also for the installation of the sleeve part on the insertion part because the retaining arms 45, 46 of the retaining element 4 can be interlocked in the locking groove 21 of the sleeve part much easier when they are pushed down than in the state of the retaining arms, in which they are not pushed down as illustrated, for example, in
In addition to the variations of connectors described above and illustrated in the figures, particularly connectors for hose lines or pipelines which comprise at least one sleeve part and at least one insertion part and in which the insertion part is inserted into a receiving opening of the sleeve part and at least one retaining element is provided for releasably locking the insertion part in the sleeve part, it is also possible to create numerous other variations, namely also combinations of the above-described variations, in which the retaining element and the insertion part respectively have a two-piece design and in which the retaining element can be radially expanded and accommodated on an accommodating segment of the insertion part in a captive and rotationally locked fashion, wherein the retaining element is attached to the accommodating segment radially or axially depending on its elasticity and features at least one retaining arm with at least one outwardly protruding retaining projection, and wherein the retaining arm extends approximately parallel to the insertion axis of the insertion part and can be elastically moved relative to the insertion part in the radial direction in order to interlock or unlock the retaining projection with/from a locking surface of the sleeve part. Guiding surfaces and/or guiding segments are provided on the retaining element body adjacent to the free end of the at least one retaining arm in order to attach the releasing tool to the retaining element in a guided fashion and to thereby release the connection between the insertion part with its retaining element and the sleeve part.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2013 017 442.2 | Oct 2013 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2014/002858 | 10/22/2014 | WO | 00 |
