Connector-shaking prevention structure

Information

  • Patent Grant
  • 6527579
  • Patent Number
    6,527,579
  • Date Filed
    Friday, April 21, 2000
    24 years ago
  • Date Issued
    Tuesday, March 4, 2003
    21 years ago
Abstract
An elastic arm (2), having a shaking prevention projection (3), is formed on one connector (1), and a recess (5) for fitting engagement with the projection (3) is formed in the other connector (4). When the two connectors (1, 4) are completely fitted together, the projection (3) is engaged in the recess (5) in such a manner that front and rear surfaces (3a, 3b) of the projection (3) are held in intimate contact with front and rear surfaces (5a, 5b) of the recess (5), respectively. These surfaces (3a, 3b, 5a, 5b) are slanting. When the projection (3) is engaged in the recess (5), elastic deformation of the arm (2) is canceled. The arm (2) extends straight along a connector fitting chamber (6), and the recess (5) is formed in an outer wall (45) of the connector (4). A lock mechanism (12, 27) for locking the two connectors to each other are provided generally in opposed relation to the arm (2). Second and third arms (31, 32) for shaking prevention purposes are provided 90° out of phase with the arm (2) in opposite directions. Preferably, the second and third arms (31, 32) are disposed flush with opposite side walls (30) of the connector (1), respectively, and each of the second and third arms has a projection (34; 35) which projects from the corresponding side wall (30).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a connector-shaking prevention structure in which a relative movement (shaking movement) between male and female connectors, fitted together, in connector fitting and disengaging directions is prevented by engaging an arm in a recess.




The present application is based on Japanese Patent Application No. Hei. 11-119389, which is incorporated herein by reference.




2. Description of the Related Art





FIGS. 9 and 10

show a conventional connector-shaking prevention structure disclosed in Unexamined Japanese Utility Model Publication No. Sho. 62-53583.




In this structure, elastic arms


67


are integrally formed respectively on three side walls of a casing


66


(made of a synthetic resin) for receiving a connector


65


(

FIG. 10

) therein, and the arms


67


are pressed respectively against three outer side surface


68


of the connector


65


within the casing


66


, thereby preventing the shaking movement of the connector


65


in a direction perpendicular to the direction of insertion of this connector.




Each of the arms


67


projects inwardly from the associated wall


69


of the casing


66


in an inclined manner, and is in the form of a flat rectangular plate, and is pressed at its distal end or edge


67




a


against the outer surface


68


of the connector


65


. Two of the three arms


67


are opposed to each other, and guide ribs


70


are formed on that inner surface of the casing


66


opposed to the other (intermediate) arm


67


. A guide plate


71


extends from the ribs


70


in a direction opposite to the direction of projecting of the arms


67


, and is disposed outwardly of the casing


66


. A retaining projection


72


for the connector


65


is formed on the guide plate


71


.




As shown in

FIG. 10

, the connector


65


is inserted into the casing


66


along the guide plate


71


, and a lock arm


73


, formed on a rear end portion of the connector


65


, is engaged with the retaining projection


72


, thereby preventing the connector


65


from withdrawal from the casing


66


. Within the casing


66


, the connector


65


is pressed inwardly by the arms


67


(FIG.


9


), and therefore is prevented from shaking movement within the casing


66


. The connector


65


is of the female type having male terminals (not shown) mounted in a connector fitting chamber


74


, and when a mating connector


75


of the male type, having female terminals (not shown), is inserted into the connector fitting chamber


74


, the male terminals are connected to the female terminals, respectively.




In the above conventional structure, however, in order to positively prevent the shaking movement of the connector


65


, the amount of displacement of the arms


67


is set to a large value so as to provide a sufficient load to hold the connector


65


. Therefore, a large stress always acts on each arm


67


, and therefore the arms


67


are liable to experience permanent deformation, and in such a case the pressing force is much reduced, which has resulted in a problem that the connector


65


is liable to make a shaking movement. And besides, in the conventional structure, although the shaking movement of the connector


65


relative to the casing


66


may be prevented, there has not been provided any means for preventing a relative shaking movement between the two connectors


65


and


75


, and particularly the male connector


75


moves forward and backward (in the fitting and disengaging directions) relative to the female connector


65


. This has invited problems that abnormal noises are produced, that the male and female terminals, fitted together, are worn, and that the connector housings of a synthetic resin, connected together, are worn.




SUMMARY OF THE INVENTION




With the above problems in view, it is an object of the present invention to provide a connector-shaking prevention structure in which a relative movement (shaking movement) between male and female connectors in connector fitting and disengaging directions is positively prevented, and besides a shaking prevention arm will not be subjected to permanent deformation, so that such shaking movement is positively prevented for a long period of time.




To achieve the above object, according to the first aspect of the present invention, there is provided a connector which comprises a first connector housing, a second connector housing fittable to the first connector housing, an elastic arm formed in the first connector housing so as to extend along a substantially fitting direction of the first and second connector housings, the elastic arm having a shaking prevention projection which is formed on a front end of the elastic arm, and has front and rear surfaces, and a recess formed in the second connector housing, and having front and rear inner surfaces, wherein when the first and second connector housings are completely fitted together, the shaking prevention projection is engaged in the recess so that the front and rear surfaces of the shaking prevention projection are held in intimate contact with the front and rear inner surfaces of the recess, respectively.




According to the second aspect of the present invention, it is preferable that the front and rear inner surfaces of the recess, and the front and rear surfaces of the shaking prevention projection, are slanting surfaces.




According to the third aspect of the present invention, it is preferable that when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.




According to the fourth aspect of the present invention, it is preferable that the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.




According to the fifth aspect of the present invention, it is preferable that the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.




According to the sixth aspect of the present invention, it is preferable that the connector further comprises a lock mechanism provided substantially in opposed relation to the elastic arm, and maintaining a completely fitted condition of the first and second connector housings.




According to the seventh aspect of the present invention, it is preferable that the connector further comprises second and third shaking prevention arms which are provided 90° out of phase with the elastic arm in opposite directions.




According to the eighth aspect of the present invention, it is preferable that the second and third shaking prevention arms have surfaces which are respectively flush with surfaces of opposite side outer walls of the first connector housing, and projections respectively formed on the second and third arms so as to project in the connector fitting chamber.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a vertical cross-sectional view of a first embodiment of a connector-shaking prevention structure of the present invention;





FIG. 2

is a front-elevational view of a female connector;





FIG. 3

is a front-elevational view of a male connector housing;





FIG. 4

is a bottom view of the male connector housing;





FIG. 5

is a vertical cross-sectional view showing the process of fitting the two connectors together;





FIG. 6

is a vertical cross-sectional view showing the two connectors in a completely-fitted condition;





FIG. 7

is a vertical cross-sectional view showing a female connector housing of a second embodiment of a connector-shaking prevention structure of the present invention;





FIG. 8

is a horizontal cross-sectional view of the female connector housing;





FIG. 9

is a perspective view showing a conventional construction; and





FIG. 10

is a partly cross-sectional view of the conventional construction.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




A preferred embodiment of the present invention will now be described in detail with reference to the drawings.





FIGS. 1

to


5


show a first embodiment of a connector-shaking prevention structure of the present invention.




As shown in

FIG. 1

, this structure is characterized in that a first shaking-prevention arm


2


(hereinafter referred to as “arm”) of an elastic nature is formed on a female connector


1


, and projects in a connector fitting direction and that a recess


5


, in which a projection


3


of the arm


2


can be engaged, is formed in a male connector


4


. In this specification, that connector, having a connector fitting chamber


6


, is defined as the female connector


1


whereas that connector for fitting into the connector fitting chamber


6


is defined as the male connector


4


.




The female connector


1


comprises a female connector housing


7


of a synthetic resin, and male terminals


9


extending through a vertical proximal end wall


8


of the connector housing


7


and projecting horizontally into the connector fitting chamber


6


. Each male terminal


9


is continuous with a bus bar


10


, and the bus bar


10


is bent perpendicularly, and is soldered at its distal end, for example, to a circuit board (not shown) of an equipment.




The connector housing


7


includes the vertical proximal end wall


8


, a horizontal outer wall portion


11


, provided at a lower side of the connector fitting chamber


6


so as to be held in contact with the equipment, and a lock wall portion


12


provided horizontally at an upper side of the connector fitting chamber


6


. A mounting portion


13


for mounting on the equipment is provided at a rear side of the proximal end wall


8


.




The arm


2


is formed integrally with and extends horizontally from the proximal end wall


8


along the axis of the connector fitting chamber


6


, and is disposed adjacent to the outer wall portion


11


in parallel relation thereto. A flexure space


14


for receiving the arm


2


is formed between the arm


2


and the outer wall portion


11


. An upper surface


2




a


of the arm


2


is disposed flush with an inner surface


15


of the connector fitting chamber


6


. This inner surface


15


serves as an inner surface of a lower wall


16


(FIG.


2


), and the arm


2


is separated from the wall


16


by a slit (not shown) formed around the periphery of the arm


2


. The shaking prevention projection


3


is formed integrally on the upper surface


2




a


of the arm


2


at the distal end thereof, and is directed upwardly. The projection


3


has tapering slanting surfaces


3




a


and


3




b,


formed respectively at its front and rear sides in the connector fitting direction, and also has an apex surface


3




c


formed between the slanting surfaces


3




a


and


3




b.


The projection


3


projects beyond the inner surface


15


into the connector fitting chamber


6


.




A lower surface


2




b


of the arm


2


is slightly slanting downwardly from the distal end thereof to the proximal end wall


8


, and the thickness of the arm


2


is increasing progressively toward the proximal end thereof so that the arm


2


can produce a restoring force directed upwardly (toward the inside of the connector fitting chamber


6


). The flexure space


14


for the arm


2


assumes a wedge-like shape. The length of the arm


2


is slightly smaller than the length of projecting of the terminals


9


, and is about ⅓ of the length of the connector fitting chamber


6


.




As shown in

FIG. 2

, the plurality of juxtaposed male terminals


9


are arranged in two (upper and lower) rows within the connector fitting chamber


6


, and each terminal


9


is continuous with the bus bar


10


. The outer wall portion


11


is formed at a widthwise-central portion of the lower wall


16


, forming the connector fitting chamber


6


, and bulges outwardly. A wall


17


of a U-shaped cross-section is formed by the outer wall portion


11


and those portions of the wall


16


disposed respectively on opposite sides of the wall


17


, and the arm


2


is elastically-deformably disposed in an internal space (channel-shaped groove)


18


of the U-shaped wall


17


. The projection


3


at the distal end of the arm


2


projects upwardly beyond the inner surface


15


into the connector fitting chamber


6


. The lower surface


2




b


of the arm


2


is slanting downwardly within the channel-shaped groove


18


. The wedge-like flexure space


14


is formed between the inner surface of the channel-shaped groove


18


and the lower surface


2




b


of the arm


2


.




In

FIGS. 1 and 2

, reference numeral


19


denotes a molding hole formed in the proximal end wall


8


for molding the projection


3


. Chamfered guide surface


20


is formed at a front opening


21


of the connector fitting chamber


6


. In

FIG. 2

, a pair of guide grooves


24


are formed on opposite (right and left) sides of the channel-shaped groove


18


, respectively, and elongate projections


23


(FIG.


1


), formed on a mating male connector housing


22


, can be engaged in these guide grooves


24


, respectively.




In

FIG. 2

, the lock wall portion (lock mechanism)


12


is provided at a widthwise-central portion of an upper wall


25


of the connector fitting chamber


6


. The lock wall portion


12


is disposed generally in opposed relation to the arm


2


. A channel-shaped groove


26


is formed at the inner side of the lock wall portion


12


, and a lock arm


27


(

FIG. 1

) on the mating male connector housing


22


can be inserted into the channel-shaped groove


26


. Reference numeral


28


denotes guide grooves for respectively receiving vertical positioning plates


29


(

FIG. 3

) on the male connector housing


22


.




The lower wall


16


is continuous and integral with opposite (right and left) side walls


30


of the connector fitting chamber


6


. The right and left walls


30


define opposite inner side surfaces of the connector fitting chamber


6


, respectively. Second and third shaking-prevention arms (hereinafter referred to as “arms”)


31


and


32


are formed respectively on the right and left side walls


30


in opposed relation to each other, and are disposed centrally of the height of the connector fitting chamber


6


. As shown in

FIG. 1

, each of the arms


31


and


32


extends straight rearwardly (in a connector disengaging direction) from a generally lengthwise-central portion of the corresponding wall


30


. A generally U-shaped notch


33


is formed in each wall


30


at upper, lower and front sides of the corresponding arm


31


,


32


(FIG.


2


).




The arms


31


and


32


are provided 90° out of phase with the arm


2


in opposite directions.




Shaking prevention projections


34


and


35


are formed integrally on distal ends of the arms


31


and


32


, respectively, and these projections


34


and


35


are disposed in the vicinity of the proximal end wall


8


, and project into the connector fitting chamber


6


. The arms


31


and


32


are formed integrally with the opposite side walls


30


, respectively, and the inner surfaces of the arms


31


and


32


are disposed flush with the inner surfaces of the opposite side walls


30


, respectively. Each of the projections


34


and


35


has tapering slanting surfaces


34




a


and


34




b


(see

FIG. 1

, but the showing of the slanting surfaces of the projection


35


is omitted), formed respectively at its front and rear sides.




As shown in

FIG. 2

, outer walls


36


are formed respectively on the opposite side walls


30


in a bulged manner, and are disposed outwardly of the second and third arms


31


and


32


, respectively. A flexure space


37


for receiving the corresponding arm is formed between the outer surface of each of the arms


31


and


32


and the inner surface of the corresponding outer wall


30


. A gap dimension of the flexure space


37


is substantially equal to the amount of projecting of the projection


34


,


35


. Only the projection


34


,


35


projects from the inner surface of the corresponding wall


30


into the connector fitting chamber


6


. Like the projection


3


of the first arm


2


, the projections


34


and


35


of the second and third arms


31


and


32


can be engaged respectively in recesses


38


and


39


(

FIG. 4

) in the mating male connector housing


22


. Alternatively, the recesses


38


and


39


(

FIG. 4

) may not be provided, in which case the projections


34


and


35


of the second and third arms


31


and


32


are adapted to be pressed respectively against flat opposite side surfaces


40


of the mating male connector housing


22


.




As shown in

FIG. 1

, the male connector


4


comprises the male connector housing


22


of a synthetic resin, a front holder


41


of a synthetic resin, attached to a front end of the connector housing


22


, female terminals


60


(

FIG. 5

) inserted respectively into terminal receiving chambers


43


through a rear opening


42


in the connector housing


22


, and a terminal double-retaining spacer


44


attached to a lengthwise-central portion of the connector housing


22


in a direction perpendicular to the connector fitting direction.




The engagement recess


5


for receiving the projection


3


of the first arm


2


is formed in a lower outer wall


45


, and is disposed adjacent to the front end of the connector housing


22


. The recess


5


has slanting surfaces


5




a


and


5




b


formed respectively at its rear and front sides, and these slanting surfaces


5




a


and


5




b


has the same inclination angle as that of the front and rear slanting surfaces


3




a


and


3




b


of the projection


3


. The recess


5


extends at its central portion through the thin outer wall


45


, and the projection


3


can be snugly fitted in the recess


5


, with the apex surface


3




c


disposed at this through hole portion


5




c.


In this embodiment, the recess


5


is a through hole having the tapering front and rear surfaces. The recess


5


may be a hole of a channel-shaped cross-section or a blind hole. A slanting guide surface


47


for sliding contact with the front slanting surface


3




a


of the projection


3


of the arm


2


is formed at a front end of the outer wall


45


.




A thick wall


48


is formed integrally with and extends from a rear end of the thin outer wall


45


, and elastic terminal-retaining lances


49


are formed integrally with this wall


48


, and are disposed in the lower row of terminal receiving chambers


43


, respectively, the retaining lances


49


projecting forwardly. A flexure space


50


is formed between each of these retaining lances


49


and the outer wall


45


. Retaining lances


49


are formed integrally with a partition wall


51


, separating the upper row of terminal receiving chambers


43


from the lower row of terminal receiving chambers


43


, and are disposed in the upper row of terminal receiving chambers


43


, respectively.




The lock arm (lock mechanism)


27


is integrally formed and supported at its opposite ends on an upper wall


52


on the upper side of the upper row of terminal receiving chambers


43


. A lock projection


53


for engagement with the lock wall portion


12


is formed on a front portion of the lock arm


27


. Reference numeral


54


denotes an operating projection for canceling a locked condition.




As shown in

FIG. 3

, the front holder


41


is fitted in a front opening


55


in the male connector housing


22


to form a front end wall of the male connector


4


. Insertion holes


56


for respectively passing the male terminals


9


of the mating female connector


1


(

FIG. 1

) therethrough are formed through the front holder


41


.




As shown in

FIG. 4

, the engagement recess


5


for receiving the projection


3


of the first arm


2


is formed in a widthwise-central portion of the lower outer wall


45


, and is disposed adjacent to the front end of the male connector housing


22


. The recess


5


has the front and rear slanting surfaces


5




a


and


5




b,


and the through hole portion


5




c


at its central portion. A partition wall


57


, separating the juxtaposed (right and left) terminal receiving chambers


43


(

FIG. 1

) from each other, is disposed at the inner side of the through hole portion


5




c.


The terminal double-retaining spacer


44


is inserted in an opening


58


formed through the thick wall


48


extending from the outer wall


45


.




The engagement recesses


38


and


39


for respectively receiving the projections


34


and


35


of the second and third arms


31


and


32


(

FIG. 2

) are formed respectively in the opposite side surfaces


40


of the male connector housing


22


at the front end portion thereof. As described above, the recesses


38


and


39


may not be provided, in which case the projections


34


and


35


of the second and third arms


31


and


32


are adapted to be pressed respectively against the opposite side surfaces


40


. In this case, when the two connectors are completely fitted together, the arms


31


and


32


are slightly flexed.




In the process of fitting the two connectors


1


and


4


together as shown in

FIG. 5

, the front slanting surface


3




a


of the projection


3


of the first arm


2


smoothly slides on the slanting guide surface


47


at the front end of the male connector housing


22


, so that the arm


2


is flexed (elastically deformed) downwardly toward the flexure space


14


in an amount L, and then the apex surface


3




c


of the projection


3


smoothly slides on the outer wall


45


. The upper surface


2




a


of the arm


2


is displaced from its initial horizontal condition into a slanting condition whereas the lower surface


2




b


of the arm


2


is displaced from its initial upwardly-slanting condition into a generally horizontal condition. The arm


2


has an upwardly-restoring force (resilient force).




In the condition of

FIG. 5

, the male terminals


9


are inserted into the female terminals


60


, respectively, and also the lock projection


53


of the lock arm


27


is pressed against the lock wall portion


12


, and the lock arm


27


is flexed downwardly, so that the lock projection


53


advances in sliding contact with the lower surface of the lock wall portion


12


.




When the two connectors


1


and


4


are completely fitted together, the lock arm


27


is restored, so that the lock projection


53


engages the front side of the lock wall portion


12


. At the same time, the arm


2


is restored, the projection


3


of the arm


2


is engaged in the recess


5


in the outer wall


45


of the connector housing


22


. Thus, the arm


2


is restored into its initial condition before the fitting of the connector, that is, in a horizontally-projecting, non-flexed condition.




The arm


2


is disposed parallel to the outer wall


45


of the connector housing


22


, and a small gap is formed between the outer wall


45


and the upper surface


2




a


of the arm


2


, or the upper surface


2




a


of the arm


2


contacts the outer wall


45


under a low pressure. The projection


3


is snugly fitted in the recess


5


. More specifically, the front slanting surface


3




a


of the projection


3


is held in contact with the rear slanting surface


5




a


of the recess


5


while the rear slanting surface


3




b


of the projection


3


is held in contact with the front slanting surface


5




b


of the recess


5


. As a result, the male connector


1


is retained relative to the female connector


4


against shaking movement in the forward-rearward direction, that is, in the fitting and disengaging directions.




Like the first arm


2


, the second and third arms


31


and


32


(

FIG. 2

) are disposed parallel to the opposite (right and left) side surfaces


40


(

FIG. 4

) of the connector housing


22


, respectively, and the projections


34


and


35


of these arms


31


and


32


are engaged respectively in the recesses


38


and


39


formed respectively in the opposite side surfaces


40


. Therefore, the shaking movement of the female connector


4


relative to the female connector


1


in the right-left direction (perpendicular to the connector fitting direction) is prevented, and besides the shaking movement in the forward-rearward direction (connector fitting and disengaging directions) is more positively prevented. During the connector fitting operation, the rear slanting surface


34




b


(see

FIG. 1

, but the showing of the slanting surfaces of the projection


35


of

FIG. 2

is omitted) of the projection


34


,


35


of each of the arms


31


and


32


smoothly slides on the front end of the male connector housing


22


.




In the case where the recesses


38


and


39


are not provided respectively in the opposite side surfaces


40


of the connector housing


22


, and instead the projections


34


and


35


of the second and third arms


31


and


32


are pressed respectively against the opposite side surfaces


40


, the shaking movement of the male connector


4


relative to the female connector


1


in the right-left direction is prevented. In this case, also, the shaking movement in the forward-rearward direction is positively prevented by the first arm


2


.




The first arm


2


in a non-flexed condition (that is, in its initial condition) is engaged in the recess


5


in the male connector housing


22


, and therefore the resilient force of the arm


2


will not be subjected to aged deterioration, and the shaking movement of the two connectors


1


and


4


relative to each other in the forward-rearward direction can be positively prevented for a long period of time. And besides, even if the spring force of the arm


2


is weak, the shaking movement can be positively prevented, and therefore the thickness of the arm


2


can be reduced, and the amount of flexing of the arm


2


can be decreased, and therefore a compact design in a direction perpendicular to the connector fitting direction can be achieved. These effects are also achieved with the second and third arms


31


and


32


.




With respect to the connector-fitted condition of

FIG. 6

, the lock projection


53


of the lock arm


27


slides past the lock wall portion


12


of the female connector housing


7


, so that an upper surface


27




a


of the lock arm


27


is pressed against an inner surface


12




a


of the lock wall portion


12


, and the first arm


2


is disposed generally in vertically-spaced, opposed relation to the lock arm


27


. Therefore, the shaking movement in the vertical direction (upward-downward direction) is positively prevented by the lock arm


27


and the first arm


2


. The rearward withdrawal of the male connector is prevented by the lock arm


27


.




In the connector-fitted condition of

FIG. 6

, the lock arm


27


is pressed to be flexed downwardly, and in this condition the male connector


4


is pulled rearwardly, and as a result the rear slanting surface


3




b


of the projection


3


of the first arm


2


smoothly slides on the front slanting surface


5




b


of the recess


5


, so that the arm


2


is flexed in a retainment-canceling direction, and the male connector


4


is smoothly disengaged from the female connector


1


. Similarly, the sliding movement of the rear slanting surface


34




b


of each of the second and third arms


31


and


32


on the front slanting surface of the corresponding recess


38


,


39


, as well as the retainment-canceling operation of the second and third arms


31


and


32


, is effected smoothly.





FIGS. 7 and 8

show a second embodiment of a connector-shaking prevention structure of the present invention.




This structure is characterized in that a first arm (hereinafter referred to as “arm”)


77


is formed on a female connector housing


76


, and projects in a connector disengaging direction. The other construction is generally the same as that of the first embodiment, and therefore detailed description thereof will be omitted. The connector housing


76


and terminals (not shown) jointly form a female connector.




As shown in

FIG. 7

, slits


80


(

FIG. 8

) are formed in a lower wall


79


of a connector fitting chamber


78


of the connector housing


76


, thereby forming the arm


77


. The arm


77


extends straight rearwardly from that portion of the lower wall


79


disposed adjacent to an inlet


78




a


of the connector fitting chamber


78


. A projection


81


is formed at a distal end of the arm


77


which is disposed generally centrally of the length of the connector fitting chamber


78


. This projection


81


projects into the connector fitting chamber


78


. An upper surface


77




a


of the arm


77


is disposed flush with an inner surface


96


of the wall


79


, and a lower surface


77




b


of the arm


77


is disposed parallel to the upper surface


77




a


of the arm


77


.




As in the preceding embodiment, the projection


81


has a mountain-like shape, and has slanting surfaces


81




a


and


81




b,


formed respectively at its front and rear sides, and also has an apex portion


81




c


of a curved shape (arcuate shape) formed between the slanting surfaces


81




a


and


81




b.


A lower surface


81




d


of the projection


81


is slanting, and extends to the lower surface of the arm


77


. An arm flexure space


83


is formed between the arm


77


and an outer wall portion


82


, and the amount of flexing (displacement) of the projection


81


is increased because of the provision of the slanting lower surface


81




d,


and the projection


81


can be flexed also at its proximal end. Although a male connector, having a recess for receiving the projection


81


, is not shown, it is generally similar to that of the preceding embodiment.




As shown in

FIG. 8

, second and third arms


85


and


86


, similar to those of the preceding embodiment, are formed respectively on opposite side walls


84


and


84


of the connector fitting chamber


78


of the connector housing


76


. Like the first arm


77


, the second and third arms


85


and


86


extend in the connector disengaging direction, and the proximal ends of the first, second and third arms


77


,


85


and


86


are not offset from one another in the forward-rearward direction (connector fitting and disconnecting directions), but are disposed generally in a common plane perpendicular to the forward-rearward direction. Similarly, the apex portions of the projections


81


,


87


and


88


of the first, second and third arms


77


,


85


and


86


are disposed generally in a common plane perpendicular to the forward-rearward direction.




The second and third arms


85


and


86


are disposed flush with the opposite side walls


84


of the connector housing


76


, respectively, and the projections


87


and


88


project respectively from the inner surfaces of the opposite side walls


84


into the connector fitting chamber


78


. The projection


87


has front and rear slanting surfaces


87




a


and


87




b


and the apex surface


87




c


, and the projection


88


has front and rear slanting surfaces


88




a


and


88




b


and the apex surface


88




c.


The first arm


77


is disposed midway between the second and third arms


85


and


86


. Outer walls


89


are disposed outwardly of the second and third arms


85


and


86


, respectively, and an arm flexure space


90


is formed between each of the arms


85


and


86


and the corresponding outer wall


89


.




As shown in

FIG. 7

, insertion holes


92


for respectively press-fitting the male terminals (not shown) thereinto, as well as a molding hole


93


for molding the integral projection


81


of the arm


77


, are formed through a proximal end wall


91


of the connector fitting chamber


78


, and the male terminals (not shown) are press-fitted into these insertion holes


92


, respectively. A lock wall portion (lock mechanism)


95


for engagement with a lock arm of a mating male connector (not shown) is formed on an upper wall


94


in opposed relation to the arm


77


. The operation and effects of this embodiment are similar to those of the first embodiment, and therefore explanation thereof will be omitted.




In the above embodiments, the arm


2


,


77


is formed on the female connector housing


7


,


76


, and the recess


5


. . . for receiving the projection


3


,


81


of the arm


2


,


77


is formed in the male connector housing


22


. . . (not shown in the second embodiment). However, an arm (not shown) can be formed on the lower outer wall


45


or the wall


48


of the male connector housing


22


. . . while a recess (not shown) can be formed in the wall portion


11


,


82


of the female connector housing


7


,


76


. In this case, the arm is disposed parallel to the outer wall


45


of the male connector housing


22


. . . , and the projection is directed outwardly. Furthermore, the female connector


1


. . . can be mounted on the equipment in an upwardly-directed manner, that is, vertically so that the male connector


4


. . . can be fitted in and disengaged from the female connector


1


in the upward-downward direction. The shaking prevention structures of the above embodiments can also be applied to the type of connector, not provided with the front holder


41


and the spacer


44


, and the type of connector not to be mounted directly on an equipment.




As described above, in the present invention, the projection of the arm, formed on one connector, is engaged in the recess in the other connector without shaking movement in the connector fitting and disengaging directions, and therefore a relative shaking movement between the two connectors in the connector fitting and disengaging directions is prevented, and therefore disadvantages, such as the production of abnormal noises, wear of the terminals and wear of the housings, are eliminated.




In the present invention, the projection and the recess portion contact each other at their front and rear slanting surfaces, and therefore the projection is snugly fitted in this recess, so that the relative shaking movement between the two connectors is more positively suppressed. And besides, when disengaging the two connectors from each other, the slanting surfaces of the projection and the recess smoothly slide relative to each other, so that the projection can be easily disengaged from the recess, thus facilitating the connector disengaging operation. In the present invention, after the two connectors are completely fitted together, the arm is not flexed (elastically-deformed), and therefore any stress acts on the arm in the direction of flexing of the arm. Therefore, in contrast with the conventional construction, the arm will not be subjected to permanent deformation, so that the shaking prevention force can be exerted in a stable manner for a prolonged period of time. In the present invention, when fitting the other connector into the connector fitting chamber in the one connector, the arm is flexed outwardly with its projection held in sliding contact with the outer wall of the other connector, and therefore the arm will not interfere with the fitting operation for the other connector, and therefore the connector fitting operation can be effected positively. And besides, the arm extends straight along the connector fitting chamber, and therefore after the male and female connectors are fitted together, the amount of flexing of the arm, that is, a play of the arm in the connector fitting and disengaging directions, is zero, so that the shaking movement in the connector fitting and disengaging directions is positively suppressed. The arm is disposed flush with the inner surface of the connector fitting chamber, and therefore as described above, after the male and female connectors are fitted together, the amount of flexing of the arm, that is, a play of the arm in the connector fitting and disengaging directions, is zero, so that the shaking movement in the connector fitting and disengaging directions is positively suppressed.




In the present invention, the other connector is held in the one connector between the arm and the lock mechanism, and therefore a shaking movement in the direction perpendicular to the connector fitting direction is also prevented. In the present invention, the other connector is also held in the one connector between the second and third arms against movement in a direction perpendicular to the direction of arrangement of the arm and the lock mechanism, and therefore the shaking movement in the upward-downward direction and the right-left direction is prevented. In the present invention, when the two connectors are completely fitted together, the flexing of the second and third arms is suppressed, so that permanent deformation of these arms is prevented as described above for the first arm.



Claims
  • 1. A connector, comprising:a first connector housing; a second connector housing fittable to the first connector housing; an elastic arm formed in the first connector housing so as to extend along a substantially fitting direction of the first and second connector housings, the elastic arm having a shaking prevention projection which is formed on a front end of the elastic arm, and has front and rear surfaces; and a recess formed in the second connector housing, and having front and rear inner surfaces, said front and rear inner surfaces having a same inclination angle as that of said front and rear surfaces of said shaking prevention projection, wherein when the first and second connector housings are completely fitted together, the shaking prevention projection is engaged in the recess so that the front and rear surfaces of the shaking prevention projection are held in intimate contact with the front and rear inner surfaces of the recess, respectively.
  • 2. The connector of claim 1, wherein the front and rear inner surfaces of the recess, and the front and rear surfaces of the shaking prevention projection, are slanting surfaces.
  • 3. The connector of claim 1, wherein when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.
  • 4. The connector of claim 2, wherein when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.
  • 5. The connector of claim 1, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
  • 6. The connector of claim 2, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
  • 7. The connector of claim 3, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
  • 8. The connector of claim 4, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
  • 9. The connector of claim 5, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
  • 10. The connector of claim 6, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
  • 11. The connector of claim 7, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
  • 12. The connector of claim 8, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
  • 13. The connector of claim 1, further comprising second and third shaking prevention arms which are provided 90° out of phase with the elastic arm in opposite directions.
  • 14. The connector of claim 13, wherein the second and third shaking prevention arms have surfaces which are respectively flush with surfaces of opposite side outer walls of the first connector housing, and projections respectively formed on the second and third arms so as to project in a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable.
  • 15. The connector of claim 1, wherein said front and rear inner surfaces of said recess and said front and rear surfaces of said shaking prevention projection are planar.
Priority Claims (1)
Number Date Country Kind
11-119389 Apr 1999 JP
US Referenced Citations (4)
Number Name Date Kind
3680033 Kawai Jul 1972 A
5591041 Cecil, Jr. et al. Jan 1997 A
6123575 Huang et al. Sep 2000 A
6126480 Kawase et al. Oct 2000 A
Foreign Referenced Citations (1)
Number Date Country
62-53583 Apr 1987 JP