Information
-
Patent Grant
-
6527579
-
Patent Number
6,527,579
-
Date Filed
Friday, April 21, 200024 years ago
-
Date Issued
Tuesday, March 4, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Feild; Lynn D.
- Webb; Brian S.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 382
- 439 352
- 439 353
- 439 354
- 439 357
- 439 489
-
International Classifications
-
Abstract
An elastic arm (2), having a shaking prevention projection (3), is formed on one connector (1), and a recess (5) for fitting engagement with the projection (3) is formed in the other connector (4). When the two connectors (1, 4) are completely fitted together, the projection (3) is engaged in the recess (5) in such a manner that front and rear surfaces (3a, 3b) of the projection (3) are held in intimate contact with front and rear surfaces (5a, 5b) of the recess (5), respectively. These surfaces (3a, 3b, 5a, 5b) are slanting. When the projection (3) is engaged in the recess (5), elastic deformation of the arm (2) is canceled. The arm (2) extends straight along a connector fitting chamber (6), and the recess (5) is formed in an outer wall (45) of the connector (4). A lock mechanism (12, 27) for locking the two connectors to each other are provided generally in opposed relation to the arm (2). Second and third arms (31, 32) for shaking prevention purposes are provided 90° out of phase with the arm (2) in opposite directions. Preferably, the second and third arms (31, 32) are disposed flush with opposite side walls (30) of the connector (1), respectively, and each of the second and third arms has a projection (34; 35) which projects from the corresponding side wall (30).
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a connector-shaking prevention structure in which a relative movement (shaking movement) between male and female connectors, fitted together, in connector fitting and disengaging directions is prevented by engaging an arm in a recess.
The present application is based on Japanese Patent Application No. Hei. 11-119389, which is incorporated herein by reference.
2. Description of the Related Art
FIGS. 9 and 10
show a conventional connector-shaking prevention structure disclosed in Unexamined Japanese Utility Model Publication No. Sho. 62-53583.
In this structure, elastic arms
67
are integrally formed respectively on three side walls of a casing
66
(made of a synthetic resin) for receiving a connector
65
(
FIG. 10
) therein, and the arms
67
are pressed respectively against three outer side surface
68
of the connector
65
within the casing
66
, thereby preventing the shaking movement of the connector
65
in a direction perpendicular to the direction of insertion of this connector.
Each of the arms
67
projects inwardly from the associated wall
69
of the casing
66
in an inclined manner, and is in the form of a flat rectangular plate, and is pressed at its distal end or edge
67
a
against the outer surface
68
of the connector
65
. Two of the three arms
67
are opposed to each other, and guide ribs
70
are formed on that inner surface of the casing
66
opposed to the other (intermediate) arm
67
. A guide plate
71
extends from the ribs
70
in a direction opposite to the direction of projecting of the arms
67
, and is disposed outwardly of the casing
66
. A retaining projection
72
for the connector
65
is formed on the guide plate
71
.
As shown in
FIG. 10
, the connector
65
is inserted into the casing
66
along the guide plate
71
, and a lock arm
73
, formed on a rear end portion of the connector
65
, is engaged with the retaining projection
72
, thereby preventing the connector
65
from withdrawal from the casing
66
. Within the casing
66
, the connector
65
is pressed inwardly by the arms
67
(FIG.
9
), and therefore is prevented from shaking movement within the casing
66
. The connector
65
is of the female type having male terminals (not shown) mounted in a connector fitting chamber
74
, and when a mating connector
75
of the male type, having female terminals (not shown), is inserted into the connector fitting chamber
74
, the male terminals are connected to the female terminals, respectively.
In the above conventional structure, however, in order to positively prevent the shaking movement of the connector
65
, the amount of displacement of the arms
67
is set to a large value so as to provide a sufficient load to hold the connector
65
. Therefore, a large stress always acts on each arm
67
, and therefore the arms
67
are liable to experience permanent deformation, and in such a case the pressing force is much reduced, which has resulted in a problem that the connector
65
is liable to make a shaking movement. And besides, in the conventional structure, although the shaking movement of the connector
65
relative to the casing
66
may be prevented, there has not been provided any means for preventing a relative shaking movement between the two connectors
65
and
75
, and particularly the male connector
75
moves forward and backward (in the fitting and disengaging directions) relative to the female connector
65
. This has invited problems that abnormal noises are produced, that the male and female terminals, fitted together, are worn, and that the connector housings of a synthetic resin, connected together, are worn.
SUMMARY OF THE INVENTION
With the above problems in view, it is an object of the present invention to provide a connector-shaking prevention structure in which a relative movement (shaking movement) between male and female connectors in connector fitting and disengaging directions is positively prevented, and besides a shaking prevention arm will not be subjected to permanent deformation, so that such shaking movement is positively prevented for a long period of time.
To achieve the above object, according to the first aspect of the present invention, there is provided a connector which comprises a first connector housing, a second connector housing fittable to the first connector housing, an elastic arm formed in the first connector housing so as to extend along a substantially fitting direction of the first and second connector housings, the elastic arm having a shaking prevention projection which is formed on a front end of the elastic arm, and has front and rear surfaces, and a recess formed in the second connector housing, and having front and rear inner surfaces, wherein when the first and second connector housings are completely fitted together, the shaking prevention projection is engaged in the recess so that the front and rear surfaces of the shaking prevention projection are held in intimate contact with the front and rear inner surfaces of the recess, respectively.
According to the second aspect of the present invention, it is preferable that the front and rear inner surfaces of the recess, and the front and rear surfaces of the shaking prevention projection, are slanting surfaces.
According to the third aspect of the present invention, it is preferable that when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.
According to the fourth aspect of the present invention, it is preferable that the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
According to the fifth aspect of the present invention, it is preferable that the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
According to the sixth aspect of the present invention, it is preferable that the connector further comprises a lock mechanism provided substantially in opposed relation to the elastic arm, and maintaining a completely fitted condition of the first and second connector housings.
According to the seventh aspect of the present invention, it is preferable that the connector further comprises second and third shaking prevention arms which are provided 90° out of phase with the elastic arm in opposite directions.
According to the eighth aspect of the present invention, it is preferable that the second and third shaking prevention arms have surfaces which are respectively flush with surfaces of opposite side outer walls of the first connector housing, and projections respectively formed on the second and third arms so as to project in the connector fitting chamber.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a vertical cross-sectional view of a first embodiment of a connector-shaking prevention structure of the present invention;
FIG. 2
is a front-elevational view of a female connector;
FIG. 3
is a front-elevational view of a male connector housing;
FIG. 4
is a bottom view of the male connector housing;
FIG. 5
is a vertical cross-sectional view showing the process of fitting the two connectors together;
FIG. 6
is a vertical cross-sectional view showing the two connectors in a completely-fitted condition;
FIG. 7
is a vertical cross-sectional view showing a female connector housing of a second embodiment of a connector-shaking prevention structure of the present invention;
FIG. 8
is a horizontal cross-sectional view of the female connector housing;
FIG. 9
is a perspective view showing a conventional construction; and
FIG. 10
is a partly cross-sectional view of the conventional construction.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
A preferred embodiment of the present invention will now be described in detail with reference to the drawings.
FIGS. 1
to
5
show a first embodiment of a connector-shaking prevention structure of the present invention.
As shown in
FIG. 1
, this structure is characterized in that a first shaking-prevention arm
2
(hereinafter referred to as “arm”) of an elastic nature is formed on a female connector
1
, and projects in a connector fitting direction and that a recess
5
, in which a projection
3
of the arm
2
can be engaged, is formed in a male connector
4
. In this specification, that connector, having a connector fitting chamber
6
, is defined as the female connector
1
whereas that connector for fitting into the connector fitting chamber
6
is defined as the male connector
4
.
The female connector
1
comprises a female connector housing
7
of a synthetic resin, and male terminals
9
extending through a vertical proximal end wall
8
of the connector housing
7
and projecting horizontally into the connector fitting chamber
6
. Each male terminal
9
is continuous with a bus bar
10
, and the bus bar
10
is bent perpendicularly, and is soldered at its distal end, for example, to a circuit board (not shown) of an equipment.
The connector housing
7
includes the vertical proximal end wall
8
, a horizontal outer wall portion
11
, provided at a lower side of the connector fitting chamber
6
so as to be held in contact with the equipment, and a lock wall portion
12
provided horizontally at an upper side of the connector fitting chamber
6
. A mounting portion
13
for mounting on the equipment is provided at a rear side of the proximal end wall
8
.
The arm
2
is formed integrally with and extends horizontally from the proximal end wall
8
along the axis of the connector fitting chamber
6
, and is disposed adjacent to the outer wall portion
11
in parallel relation thereto. A flexure space
14
for receiving the arm
2
is formed between the arm
2
and the outer wall portion
11
. An upper surface
2
a
of the arm
2
is disposed flush with an inner surface
15
of the connector fitting chamber
6
. This inner surface
15
serves as an inner surface of a lower wall
16
(FIG.
2
), and the arm
2
is separated from the wall
16
by a slit (not shown) formed around the periphery of the arm
2
. The shaking prevention projection
3
is formed integrally on the upper surface
2
a
of the arm
2
at the distal end thereof, and is directed upwardly. The projection
3
has tapering slanting surfaces
3
a
and
3
b,
formed respectively at its front and rear sides in the connector fitting direction, and also has an apex surface
3
c
formed between the slanting surfaces
3
a
and
3
b.
The projection
3
projects beyond the inner surface
15
into the connector fitting chamber
6
.
A lower surface
2
b
of the arm
2
is slightly slanting downwardly from the distal end thereof to the proximal end wall
8
, and the thickness of the arm
2
is increasing progressively toward the proximal end thereof so that the arm
2
can produce a restoring force directed upwardly (toward the inside of the connector fitting chamber
6
). The flexure space
14
for the arm
2
assumes a wedge-like shape. The length of the arm
2
is slightly smaller than the length of projecting of the terminals
9
, and is about ⅓ of the length of the connector fitting chamber
6
.
As shown in
FIG. 2
, the plurality of juxtaposed male terminals
9
are arranged in two (upper and lower) rows within the connector fitting chamber
6
, and each terminal
9
is continuous with the bus bar
10
. The outer wall portion
11
is formed at a widthwise-central portion of the lower wall
16
, forming the connector fitting chamber
6
, and bulges outwardly. A wall
17
of a U-shaped cross-section is formed by the outer wall portion
11
and those portions of the wall
16
disposed respectively on opposite sides of the wall
17
, and the arm
2
is elastically-deformably disposed in an internal space (channel-shaped groove)
18
of the U-shaped wall
17
. The projection
3
at the distal end of the arm
2
projects upwardly beyond the inner surface
15
into the connector fitting chamber
6
. The lower surface
2
b
of the arm
2
is slanting downwardly within the channel-shaped groove
18
. The wedge-like flexure space
14
is formed between the inner surface of the channel-shaped groove
18
and the lower surface
2
b
of the arm
2
.
In
FIGS. 1 and 2
, reference numeral
19
denotes a molding hole formed in the proximal end wall
8
for molding the projection
3
. Chamfered guide surface
20
is formed at a front opening
21
of the connector fitting chamber
6
. In
FIG. 2
, a pair of guide grooves
24
are formed on opposite (right and left) sides of the channel-shaped groove
18
, respectively, and elongate projections
23
(FIG.
1
), formed on a mating male connector housing
22
, can be engaged in these guide grooves
24
, respectively.
In
FIG. 2
, the lock wall portion (lock mechanism)
12
is provided at a widthwise-central portion of an upper wall
25
of the connector fitting chamber
6
. The lock wall portion
12
is disposed generally in opposed relation to the arm
2
. A channel-shaped groove
26
is formed at the inner side of the lock wall portion
12
, and a lock arm
27
(
FIG. 1
) on the mating male connector housing
22
can be inserted into the channel-shaped groove
26
. Reference numeral
28
denotes guide grooves for respectively receiving vertical positioning plates
29
(
FIG. 3
) on the male connector housing
22
.
The lower wall
16
is continuous and integral with opposite (right and left) side walls
30
of the connector fitting chamber
6
. The right and left walls
30
define opposite inner side surfaces of the connector fitting chamber
6
, respectively. Second and third shaking-prevention arms (hereinafter referred to as “arms”)
31
and
32
are formed respectively on the right and left side walls
30
in opposed relation to each other, and are disposed centrally of the height of the connector fitting chamber
6
. As shown in
FIG. 1
, each of the arms
31
and
32
extends straight rearwardly (in a connector disengaging direction) from a generally lengthwise-central portion of the corresponding wall
30
. A generally U-shaped notch
33
is formed in each wall
30
at upper, lower and front sides of the corresponding arm
31
,
32
(FIG.
2
).
The arms
31
and
32
are provided 90° out of phase with the arm
2
in opposite directions.
Shaking prevention projections
34
and
35
are formed integrally on distal ends of the arms
31
and
32
, respectively, and these projections
34
and
35
are disposed in the vicinity of the proximal end wall
8
, and project into the connector fitting chamber
6
. The arms
31
and
32
are formed integrally with the opposite side walls
30
, respectively, and the inner surfaces of the arms
31
and
32
are disposed flush with the inner surfaces of the opposite side walls
30
, respectively. Each of the projections
34
and
35
has tapering slanting surfaces
34
a
and
34
b
(see
FIG. 1
, but the showing of the slanting surfaces of the projection
35
is omitted), formed respectively at its front and rear sides.
As shown in
FIG. 2
, outer walls
36
are formed respectively on the opposite side walls
30
in a bulged manner, and are disposed outwardly of the second and third arms
31
and
32
, respectively. A flexure space
37
for receiving the corresponding arm is formed between the outer surface of each of the arms
31
and
32
and the inner surface of the corresponding outer wall
30
. A gap dimension of the flexure space
37
is substantially equal to the amount of projecting of the projection
34
,
35
. Only the projection
34
,
35
projects from the inner surface of the corresponding wall
30
into the connector fitting chamber
6
. Like the projection
3
of the first arm
2
, the projections
34
and
35
of the second and third arms
31
and
32
can be engaged respectively in recesses
38
and
39
(
FIG. 4
) in the mating male connector housing
22
. Alternatively, the recesses
38
and
39
(
FIG. 4
) may not be provided, in which case the projections
34
and
35
of the second and third arms
31
and
32
are adapted to be pressed respectively against flat opposite side surfaces
40
of the mating male connector housing
22
.
As shown in
FIG. 1
, the male connector
4
comprises the male connector housing
22
of a synthetic resin, a front holder
41
of a synthetic resin, attached to a front end of the connector housing
22
, female terminals
60
(
FIG. 5
) inserted respectively into terminal receiving chambers
43
through a rear opening
42
in the connector housing
22
, and a terminal double-retaining spacer
44
attached to a lengthwise-central portion of the connector housing
22
in a direction perpendicular to the connector fitting direction.
The engagement recess
5
for receiving the projection
3
of the first arm
2
is formed in a lower outer wall
45
, and is disposed adjacent to the front end of the connector housing
22
. The recess
5
has slanting surfaces
5
a
and
5
b
formed respectively at its rear and front sides, and these slanting surfaces
5
a
and
5
b
has the same inclination angle as that of the front and rear slanting surfaces
3
a
and
3
b
of the projection
3
. The recess
5
extends at its central portion through the thin outer wall
45
, and the projection
3
can be snugly fitted in the recess
5
, with the apex surface
3
c
disposed at this through hole portion
5
c.
In this embodiment, the recess
5
is a through hole having the tapering front and rear surfaces. The recess
5
may be a hole of a channel-shaped cross-section or a blind hole. A slanting guide surface
47
for sliding contact with the front slanting surface
3
a
of the projection
3
of the arm
2
is formed at a front end of the outer wall
45
.
A thick wall
48
is formed integrally with and extends from a rear end of the thin outer wall
45
, and elastic terminal-retaining lances
49
are formed integrally with this wall
48
, and are disposed in the lower row of terminal receiving chambers
43
, respectively, the retaining lances
49
projecting forwardly. A flexure space
50
is formed between each of these retaining lances
49
and the outer wall
45
. Retaining lances
49
are formed integrally with a partition wall
51
, separating the upper row of terminal receiving chambers
43
from the lower row of terminal receiving chambers
43
, and are disposed in the upper row of terminal receiving chambers
43
, respectively.
The lock arm (lock mechanism)
27
is integrally formed and supported at its opposite ends on an upper wall
52
on the upper side of the upper row of terminal receiving chambers
43
. A lock projection
53
for engagement with the lock wall portion
12
is formed on a front portion of the lock arm
27
. Reference numeral
54
denotes an operating projection for canceling a locked condition.
As shown in
FIG. 3
, the front holder
41
is fitted in a front opening
55
in the male connector housing
22
to form a front end wall of the male connector
4
. Insertion holes
56
for respectively passing the male terminals
9
of the mating female connector
1
(
FIG. 1
) therethrough are formed through the front holder
41
.
As shown in
FIG. 4
, the engagement recess
5
for receiving the projection
3
of the first arm
2
is formed in a widthwise-central portion of the lower outer wall
45
, and is disposed adjacent to the front end of the male connector housing
22
. The recess
5
has the front and rear slanting surfaces
5
a
and
5
b,
and the through hole portion
5
c
at its central portion. A partition wall
57
, separating the juxtaposed (right and left) terminal receiving chambers
43
(
FIG. 1
) from each other, is disposed at the inner side of the through hole portion
5
c.
The terminal double-retaining spacer
44
is inserted in an opening
58
formed through the thick wall
48
extending from the outer wall
45
.
The engagement recesses
38
and
39
for respectively receiving the projections
34
and
35
of the second and third arms
31
and
32
(
FIG. 2
) are formed respectively in the opposite side surfaces
40
of the male connector housing
22
at the front end portion thereof. As described above, the recesses
38
and
39
may not be provided, in which case the projections
34
and
35
of the second and third arms
31
and
32
are adapted to be pressed respectively against the opposite side surfaces
40
. In this case, when the two connectors are completely fitted together, the arms
31
and
32
are slightly flexed.
In the process of fitting the two connectors
1
and
4
together as shown in
FIG. 5
, the front slanting surface
3
a
of the projection
3
of the first arm
2
smoothly slides on the slanting guide surface
47
at the front end of the male connector housing
22
, so that the arm
2
is flexed (elastically deformed) downwardly toward the flexure space
14
in an amount L, and then the apex surface
3
c
of the projection
3
smoothly slides on the outer wall
45
. The upper surface
2
a
of the arm
2
is displaced from its initial horizontal condition into a slanting condition whereas the lower surface
2
b
of the arm
2
is displaced from its initial upwardly-slanting condition into a generally horizontal condition. The arm
2
has an upwardly-restoring force (resilient force).
In the condition of
FIG. 5
, the male terminals
9
are inserted into the female terminals
60
, respectively, and also the lock projection
53
of the lock arm
27
is pressed against the lock wall portion
12
, and the lock arm
27
is flexed downwardly, so that the lock projection
53
advances in sliding contact with the lower surface of the lock wall portion
12
.
When the two connectors
1
and
4
are completely fitted together, the lock arm
27
is restored, so that the lock projection
53
engages the front side of the lock wall portion
12
. At the same time, the arm
2
is restored, the projection
3
of the arm
2
is engaged in the recess
5
in the outer wall
45
of the connector housing
22
. Thus, the arm
2
is restored into its initial condition before the fitting of the connector, that is, in a horizontally-projecting, non-flexed condition.
The arm
2
is disposed parallel to the outer wall
45
of the connector housing
22
, and a small gap is formed between the outer wall
45
and the upper surface
2
a
of the arm
2
, or the upper surface
2
a
of the arm
2
contacts the outer wall
45
under a low pressure. The projection
3
is snugly fitted in the recess
5
. More specifically, the front slanting surface
3
a
of the projection
3
is held in contact with the rear slanting surface
5
a
of the recess
5
while the rear slanting surface
3
b
of the projection
3
is held in contact with the front slanting surface
5
b
of the recess
5
. As a result, the male connector
1
is retained relative to the female connector
4
against shaking movement in the forward-rearward direction, that is, in the fitting and disengaging directions.
Like the first arm
2
, the second and third arms
31
and
32
(
FIG. 2
) are disposed parallel to the opposite (right and left) side surfaces
40
(
FIG. 4
) of the connector housing
22
, respectively, and the projections
34
and
35
of these arms
31
and
32
are engaged respectively in the recesses
38
and
39
formed respectively in the opposite side surfaces
40
. Therefore, the shaking movement of the female connector
4
relative to the female connector
1
in the right-left direction (perpendicular to the connector fitting direction) is prevented, and besides the shaking movement in the forward-rearward direction (connector fitting and disengaging directions) is more positively prevented. During the connector fitting operation, the rear slanting surface
34
b
(see
FIG. 1
, but the showing of the slanting surfaces of the projection
35
of
FIG. 2
is omitted) of the projection
34
,
35
of each of the arms
31
and
32
smoothly slides on the front end of the male connector housing
22
.
In the case where the recesses
38
and
39
are not provided respectively in the opposite side surfaces
40
of the connector housing
22
, and instead the projections
34
and
35
of the second and third arms
31
and
32
are pressed respectively against the opposite side surfaces
40
, the shaking movement of the male connector
4
relative to the female connector
1
in the right-left direction is prevented. In this case, also, the shaking movement in the forward-rearward direction is positively prevented by the first arm
2
.
The first arm
2
in a non-flexed condition (that is, in its initial condition) is engaged in the recess
5
in the male connector housing
22
, and therefore the resilient force of the arm
2
will not be subjected to aged deterioration, and the shaking movement of the two connectors
1
and
4
relative to each other in the forward-rearward direction can be positively prevented for a long period of time. And besides, even if the spring force of the arm
2
is weak, the shaking movement can be positively prevented, and therefore the thickness of the arm
2
can be reduced, and the amount of flexing of the arm
2
can be decreased, and therefore a compact design in a direction perpendicular to the connector fitting direction can be achieved. These effects are also achieved with the second and third arms
31
and
32
.
With respect to the connector-fitted condition of
FIG. 6
, the lock projection
53
of the lock arm
27
slides past the lock wall portion
12
of the female connector housing
7
, so that an upper surface
27
a
of the lock arm
27
is pressed against an inner surface
12
a
of the lock wall portion
12
, and the first arm
2
is disposed generally in vertically-spaced, opposed relation to the lock arm
27
. Therefore, the shaking movement in the vertical direction (upward-downward direction) is positively prevented by the lock arm
27
and the first arm
2
. The rearward withdrawal of the male connector is prevented by the lock arm
27
.
In the connector-fitted condition of
FIG. 6
, the lock arm
27
is pressed to be flexed downwardly, and in this condition the male connector
4
is pulled rearwardly, and as a result the rear slanting surface
3
b
of the projection
3
of the first arm
2
smoothly slides on the front slanting surface
5
b
of the recess
5
, so that the arm
2
is flexed in a retainment-canceling direction, and the male connector
4
is smoothly disengaged from the female connector
1
. Similarly, the sliding movement of the rear slanting surface
34
b
of each of the second and third arms
31
and
32
on the front slanting surface of the corresponding recess
38
,
39
, as well as the retainment-canceling operation of the second and third arms
31
and
32
, is effected smoothly.
FIGS. 7 and 8
show a second embodiment of a connector-shaking prevention structure of the present invention.
This structure is characterized in that a first arm (hereinafter referred to as “arm”)
77
is formed on a female connector housing
76
, and projects in a connector disengaging direction. The other construction is generally the same as that of the first embodiment, and therefore detailed description thereof will be omitted. The connector housing
76
and terminals (not shown) jointly form a female connector.
As shown in
FIG. 7
, slits
80
(
FIG. 8
) are formed in a lower wall
79
of a connector fitting chamber
78
of the connector housing
76
, thereby forming the arm
77
. The arm
77
extends straight rearwardly from that portion of the lower wall
79
disposed adjacent to an inlet
78
a
of the connector fitting chamber
78
. A projection
81
is formed at a distal end of the arm
77
which is disposed generally centrally of the length of the connector fitting chamber
78
. This projection
81
projects into the connector fitting chamber
78
. An upper surface
77
a
of the arm
77
is disposed flush with an inner surface
96
of the wall
79
, and a lower surface
77
b
of the arm
77
is disposed parallel to the upper surface
77
a
of the arm
77
.
As in the preceding embodiment, the projection
81
has a mountain-like shape, and has slanting surfaces
81
a
and
81
b,
formed respectively at its front and rear sides, and also has an apex portion
81
c
of a curved shape (arcuate shape) formed between the slanting surfaces
81
a
and
81
b.
A lower surface
81
d
of the projection
81
is slanting, and extends to the lower surface of the arm
77
. An arm flexure space
83
is formed between the arm
77
and an outer wall portion
82
, and the amount of flexing (displacement) of the projection
81
is increased because of the provision of the slanting lower surface
81
d,
and the projection
81
can be flexed also at its proximal end. Although a male connector, having a recess for receiving the projection
81
, is not shown, it is generally similar to that of the preceding embodiment.
As shown in
FIG. 8
, second and third arms
85
and
86
, similar to those of the preceding embodiment, are formed respectively on opposite side walls
84
and
84
of the connector fitting chamber
78
of the connector housing
76
. Like the first arm
77
, the second and third arms
85
and
86
extend in the connector disengaging direction, and the proximal ends of the first, second and third arms
77
,
85
and
86
are not offset from one another in the forward-rearward direction (connector fitting and disconnecting directions), but are disposed generally in a common plane perpendicular to the forward-rearward direction. Similarly, the apex portions of the projections
81
,
87
and
88
of the first, second and third arms
77
,
85
and
86
are disposed generally in a common plane perpendicular to the forward-rearward direction.
The second and third arms
85
and
86
are disposed flush with the opposite side walls
84
of the connector housing
76
, respectively, and the projections
87
and
88
project respectively from the inner surfaces of the opposite side walls
84
into the connector fitting chamber
78
. The projection
87
has front and rear slanting surfaces
87
a
and
87
b
and the apex surface
87
c
, and the projection
88
has front and rear slanting surfaces
88
a
and
88
b
and the apex surface
88
c.
The first arm
77
is disposed midway between the second and third arms
85
and
86
. Outer walls
89
are disposed outwardly of the second and third arms
85
and
86
, respectively, and an arm flexure space
90
is formed between each of the arms
85
and
86
and the corresponding outer wall
89
.
As shown in
FIG. 7
, insertion holes
92
for respectively press-fitting the male terminals (not shown) thereinto, as well as a molding hole
93
for molding the integral projection
81
of the arm
77
, are formed through a proximal end wall
91
of the connector fitting chamber
78
, and the male terminals (not shown) are press-fitted into these insertion holes
92
, respectively. A lock wall portion (lock mechanism)
95
for engagement with a lock arm of a mating male connector (not shown) is formed on an upper wall
94
in opposed relation to the arm
77
. The operation and effects of this embodiment are similar to those of the first embodiment, and therefore explanation thereof will be omitted.
In the above embodiments, the arm
2
,
77
is formed on the female connector housing
7
,
76
, and the recess
5
. . . for receiving the projection
3
,
81
of the arm
2
,
77
is formed in the male connector housing
22
. . . (not shown in the second embodiment). However, an arm (not shown) can be formed on the lower outer wall
45
or the wall
48
of the male connector housing
22
. . . while a recess (not shown) can be formed in the wall portion
11
,
82
of the female connector housing
7
,
76
. In this case, the arm is disposed parallel to the outer wall
45
of the male connector housing
22
. . . , and the projection is directed outwardly. Furthermore, the female connector
1
. . . can be mounted on the equipment in an upwardly-directed manner, that is, vertically so that the male connector
4
. . . can be fitted in and disengaged from the female connector
1
in the upward-downward direction. The shaking prevention structures of the above embodiments can also be applied to the type of connector, not provided with the front holder
41
and the spacer
44
, and the type of connector not to be mounted directly on an equipment.
As described above, in the present invention, the projection of the arm, formed on one connector, is engaged in the recess in the other connector without shaking movement in the connector fitting and disengaging directions, and therefore a relative shaking movement between the two connectors in the connector fitting and disengaging directions is prevented, and therefore disadvantages, such as the production of abnormal noises, wear of the terminals and wear of the housings, are eliminated.
In the present invention, the projection and the recess portion contact each other at their front and rear slanting surfaces, and therefore the projection is snugly fitted in this recess, so that the relative shaking movement between the two connectors is more positively suppressed. And besides, when disengaging the two connectors from each other, the slanting surfaces of the projection and the recess smoothly slide relative to each other, so that the projection can be easily disengaged from the recess, thus facilitating the connector disengaging operation. In the present invention, after the two connectors are completely fitted together, the arm is not flexed (elastically-deformed), and therefore any stress acts on the arm in the direction of flexing of the arm. Therefore, in contrast with the conventional construction, the arm will not be subjected to permanent deformation, so that the shaking prevention force can be exerted in a stable manner for a prolonged period of time. In the present invention, when fitting the other connector into the connector fitting chamber in the one connector, the arm is flexed outwardly with its projection held in sliding contact with the outer wall of the other connector, and therefore the arm will not interfere with the fitting operation for the other connector, and therefore the connector fitting operation can be effected positively. And besides, the arm extends straight along the connector fitting chamber, and therefore after the male and female connectors are fitted together, the amount of flexing of the arm, that is, a play of the arm in the connector fitting and disengaging directions, is zero, so that the shaking movement in the connector fitting and disengaging directions is positively suppressed. The arm is disposed flush with the inner surface of the connector fitting chamber, and therefore as described above, after the male and female connectors are fitted together, the amount of flexing of the arm, that is, a play of the arm in the connector fitting and disengaging directions, is zero, so that the shaking movement in the connector fitting and disengaging directions is positively suppressed.
In the present invention, the other connector is held in the one connector between the arm and the lock mechanism, and therefore a shaking movement in the direction perpendicular to the connector fitting direction is also prevented. In the present invention, the other connector is also held in the one connector between the second and third arms against movement in a direction perpendicular to the direction of arrangement of the arm and the lock mechanism, and therefore the shaking movement in the upward-downward direction and the right-left direction is prevented. In the present invention, when the two connectors are completely fitted together, the flexing of the second and third arms is suppressed, so that permanent deformation of these arms is prevented as described above for the first arm.
Claims
- 1. A connector, comprising:a first connector housing; a second connector housing fittable to the first connector housing; an elastic arm formed in the first connector housing so as to extend along a substantially fitting direction of the first and second connector housings, the elastic arm having a shaking prevention projection which is formed on a front end of the elastic arm, and has front and rear surfaces; and a recess formed in the second connector housing, and having front and rear inner surfaces, said front and rear inner surfaces having a same inclination angle as that of said front and rear surfaces of said shaking prevention projection, wherein when the first and second connector housings are completely fitted together, the shaking prevention projection is engaged in the recess so that the front and rear surfaces of the shaking prevention projection are held in intimate contact with the front and rear inner surfaces of the recess, respectively.
- 2. The connector of claim 1, wherein the front and rear inner surfaces of the recess, and the front and rear surfaces of the shaking prevention projection, are slanting surfaces.
- 3. The connector of claim 1, wherein when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.
- 4. The connector of claim 2, wherein when the shaking prevention projection is engaged in the recess, elastic deformation of the elastic arm is canceled.
- 5. The connector of claim 1, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
- 6. The connector of claim 2, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
- 7. The connector of claim 3, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
- 8. The connector of claim 4, wherein the elastic arm has a surface extending straight along a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable, and the recess is formed in an outer wall of the second connector housing.
- 9. The connector of claim 5, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
- 10. The connector of claim 6, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
- 11. The connector of claim 7, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
- 12. The connector of claim 8, wherein the surface of the elastic arm is flush with at least one of inner surfaces of the connector fitting chamber, and the shaking prevention projection projects beyond a level of the at least one of inner surfaces into the connector fitting chamber.
- 13. The connector of claim 1, further comprising second and third shaking prevention arms which are provided 90° out of phase with the elastic arm in opposite directions.
- 14. The connector of claim 13, wherein the second and third shaking prevention arms have surfaces which are respectively flush with surfaces of opposite side outer walls of the first connector housing, and projections respectively formed on the second and third arms so as to project in a connector fitting chamber which is formed in the first connector housing, and into which the second connector housing is insertable.
- 15. The connector of claim 1, wherein said front and rear inner surfaces of said recess and said front and rear surfaces of said shaking prevention projection are planar.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-119389 |
Apr 1999 |
JP |
|
US Referenced Citations (4)
Number |
Name |
Date |
Kind |
3680033 |
Kawai |
Jul 1972 |
A |
5591041 |
Cecil, Jr. et al. |
Jan 1997 |
A |
6123575 |
Huang et al. |
Sep 2000 |
A |
6126480 |
Kawase et al. |
Oct 2000 |
A |
Foreign Referenced Citations (1)
Number |
Date |
Country |
62-53583 |
Apr 1987 |
JP |