The invention relates to a connector strip for slab formwork, characterized in that it comprises a plurality of spaced coupling regions along its length for engagement with the prop heads of formwork props.
The connector strip according to the invention can be used for slab formwork for the pouring of concrete. It can also be used for other slab formwork as well, however, such as for the temporary underpinning of a slab structure during repair work. The connector strip according to the invention can be used to establish a connection between a first structure and a second structure during construction. The first structure may be, for example, an assembly of elements of the slab formwork, and the second structure may be, for example, a building wall. It may be used to establish other connections as well, for example a connection between slab formwork and an adjacent horizontal steel girder.
To address this problem, customized connection solutions have been found to address these types of connection tasks or the transition region between a first structure and a second structure that were closed manually.
In the connector strip according to the invention, the function of the connection establishment is linked in a new way to the inclusion of formwork props assigned to the connector strip.
The connector strip according to the invention may have a plurality of spaced coupling regions across its length for positive engagement with prop heads of formwork props.
The positive engagement can be such that it acts, with respect to forces, substantially in the longitudinal direction of the connector strip; such engagement may be form-fit with regard to forces that act in other directions, but this is not a requirement.
In one embodiment of the invention, the spaced coupling regions referenced each include an end coupling region in the two longitudinal end regions of the connector strip. The two end coupling regions can, but need not, be the only coupling regions of the connector strip.
When installed, the connector strip thus spans the distance between a first formwork prop and a second formwork prop.
The respective end coupling region can be configured in such a way that, when coupled to the respective prop head, the connector strip either substantially covers only half the width of the prop head, measured in the longitudinal direction of the connector strip, or covers the entire width of the prop head. Said half-coverage provides a practical possibility to implement a continuation with a further connector strip in the longitudinal direction of the connector strip. The referenced full coverage is particularly advantageous if there is no continuation there with another connector strip, for example because the end of the connector strip touches a building wall.
In one embodiment of the invention, the connector strip between the two end coupling regions comprises at least one intermediate coupling region for engagement with the prop head of a formwork prop. The intermediate coupling region can, but need not, be configured in deviation from the configuration of the end coupling regions. In this embodiment, the connector strip interacts with three or more formwork props. The advantages of this embodiment will become even clearer below in the exemplary embodiments.
The connector strip according to the invention, as disclosed in the previous part of the description, can further be characterized in that at least one of the coupling regions has an insertion region for engagement with a receiving region on a prop head, or that all coupling regions each comprise an insertion region for engagement with a receiving region on a prop head. The “reverse configuration” is possible as well, namely that at least one of the coupling regions has a receiving region for engagement with an insertion region on a prop head, or that all coupling regions each have a receiving region for engagement with an insertion region on a prop head. The aforementioned insertion region/receiving region engagements, which may but need not, be configured as interlocking engagements may be implemented in a simple manner when the connector strip is mounted on the prop heads of formwork props. The insertion region/receiving region engagements are very robust. The effort required to manufacture the connector strip and the prop heads is comparatively low.
The connector strip according to the invention as disclosed in the previous part of the description can further be characterized in that it has, in the cross-section, a leg that is horizontal in use and a leg that is vertical in use; and that at least a portion of the coupling regions is positioned laterally on the leg that is vertical in use. This basic shape of the connector strip is a good prerequisite for the secure positioning of the connector strip on the formwork props.
The connector strip according to the invention can have a main body made of metal, in particular aluminum, including aluminum alloys. The main body can be an extrusion part made of metal to which other parts are attached.
The connector strip according to the invention can be configured such that its top is provided as part of the shaping surface of the slab formwork. In this case, the connector strip is a functional component of the formwork skin of the slab formwork. The top of the connector strip can be equipped with a formwork skin. This can be accomplished by attaching a formwork skin strip at the top.
The connector strip according to the invention can have at least one contact region which is provided for contact with a wall, in particular a building wall. On the basis of this feature, a connection function of the connector strip on the wall can be achieved particularly well and an especially reliable positioning of the connector strip relative to the wall can be achieved.
The connector strip according to the invention, as disclosed in the previous part of the description, can further be characterized in that the distances between the coupling regions are such that an engagement with the prop heads of formwork props, which stand in the center distance for the width of slab formwork panels, is possible. The connector strip configured in this manner requires, due to its mounting on the prop heads of the respective formwork props, that the formwork props stand in defined center distances that correspond to the respective width of slab formwork panels. As a result, the slab formwork panels adjoining the connector strip can be set up in a particularly simple manner.
The connector strip according to the invention, as disclosed in the previous part of the description, can further be characterized in that, when coupled with the respective prop head, it essentially covers only half the width of the prop head, which is measured transversely to the longitudinal direction of the connector strip. This does not rule out that the width, which is measured transversely to its longitudinal extension, is greater than half of the referenced prop head width, in which case a part of the width of the connector strip projects beyond the prop head. The so-called “half coverage” makes it possible to cover the other half of the prop head width with the edge region of a formwork panel or the corner sections of two formwork panels side-by-side.
Another object of the invention is an assembly which comprises at least one formwork prop for a slab formwork and a connector strip according to the invention coupled with the prop head of at least one formwork prop as disclosed in the previous part of the description, characterized in that the connector strip rests with its underside on the prop head, and one of the end coupling regions of the connector strip engages with a counter-coupling region of the prop head. This assembly can be implemented in such a way that two formwork props are provided for a slab formwork, and that the connector strip is coupled with one of its two end coupling regions to the two formwork props in the manner referenced.
In a further embodiment, at least one further formwork prop can be provided between the two formwork props referenced, with the underside of the connector strip resting on the prop head of the further formwork prop, and with an intermediate coupling region of the connector strip engaging with a counter-coupling region of the prop head of the further formwork prop.
In the formwork prop connector strip assembly as disclosed in the previous part of the description, the embodiment can be such that the two formwork props, which are assigned to the two end coupling regions of the connector strip, are secured with a securing device, for example a tripod, whereas the other formwork prop(s), which is (are) assigned to the intermediate coupling region(s) of the connector strip, can be configured without a securing device, but can also be configured with a securing device. The assembly according to the invention can be implemented in such a way that the connector strip defines the mutual spacing of the formwork props as a result of its positioning on formwork props, for example a distance or distances suitable for the width or widths of slab formwork panels.
The assembly, as disclosed in the previous part of the description, may also comprise at least one slab formwork panel which rests on each of its two corner sections adjacent to the connector strip, on the prop head of a respective formwork prop assigned to the connector strip and which engages with this prop head. The connector strip thus represents an initial component of a slab formwork; it creates a connection between the slab formwork and a wall, for example; it creates a transition between the wall and slab formwork panels, for example. The height of the connector strip may be such that its top and the top of the at least one slab formwork panel are essentially in one plane.
In the formwork prop connector strip assembly, as disclosed in the previous part of the description, the configuration may be such that the connector strip essentially covers only half of the width of the prop head of the at least one formwork prop, which is measured transversely to the longitudinal direction of the connector strip. This does not rule out that the width of the connector strip, which is measured transversely to its longitudinal extension, is greater than half of the referenced prop head width, in which case a part of the width of the connector strip projects beyond the prop head. The remaining width of the prop head can be used for the edge region of a slab formwork panel or the corner sections of two adjacent slab formwork panels. The top of the connector strip and the top(s) of this slab formwork panel or these slab formwork panels then form a portion of a shaping surface for the concrete.
The formwork props provided in the assembly according to the invention and assigned to the connector strip may have prop heads which each have a lowering region on the side facing the at least one adjacent formwork panel, which can be lowered relative to the rest of the prop head to lower the two corner sections of the at least one slab formwork panel adjacent to the connector strip.
In the assembly according to the invention as disclosed in the previous part of the description, the feature “in engagement” can be designed such that it becomes “in positive engagement.”
Another object of the invention is a method for building at least a portion of a slab formwork, which has a connector strip as disclosed in the previous part of the description, which is characterized by the following steps:
(a) placement of a first formwork prop next to a wall;
(b) placement of a second formwork prop next to the wall, essentially at the center distance specified by the two end coupling regions of the connector strip; and
(c) placement of the connector strip on the first and the second formwork prop, wherein one end coupling region of the connector strip is brought in engagement with a counter-coupling region of a prop head of the respective formwork prop, and wherein said engagements define the center distance between the first and the second formwork prop in the portion of the slab formwork.
As already stated above, it is possible in this regard as well to provide each of the first and the second formwork props with a securing device.
This method may also include the subsequent step:
(d) placement of at least one further formwork prop next to the wall between the first and the second formwork prop, with an intermediate coupling region of the connector strip being brought in engagement with a counter-coupling region of a prop head of the at least one further formwork prop, and with said engagement defining the positioning of the at least one other formwork prop in the portion of the slab formwork. Said engagements thus define the center distances between the formwork props assigned to the connector strip. These center distances can be adjusted for the width or-possibly even different-widths of slab formwork panels.
As a further step, the method according to the invention may include the:
(e) attachment of a retaining element between the wall and the connector strip, which holds the connector strip against the wall. The retaining element can be configured in such a way that it not only prevents the connector strip from moving away from the wall, but also ensures that the spatial position of the connector strip, in particular the alignment of the top of the connector strip as part of the-usually horizontal-shaping surface of the slab formwork, is maintained.
The method according to the invention as disclosed in the previous part of the description may include the following further step:
(f) that a slab formwork panel or several slab formwork panels of a row of slab formwork panels are each hung at two corner sections on the prop heads of two adjacent formwork props assigned to the connector strip, and then pivoted upwards with the two other, non-hung corner sections, and that they are propped up by a formwork prop at at least one of these two other corner sections. The “propping up of the respective formwork panel at these two other corner sections, each with a formwork prop” may also be done in two steps, namely first by propping them up with a formwork prop at one of the two other corner sections, then hanging and pivoting the adjacent slab formwork panel of the row of slab formwork panels upward, and then placing another formwork prop, which props up the second of the two other corner sections and a first of the two other corner sections of the adjacent slab formwork panel. This procedure will become even clearer in the exemplary embodiments below.
Another object of the invention is a method for removing at least a portion of a slab formwork, which is a connector strip according to the invention, as disclosed in the previous part of the description, and possibly comprises a slab formwork panel or several slab formwork panels of a row of slab formwork panels that are adjacent to the connector strip,
characterized by the following steps:
(g) if necessary, removal of the slab formwork panel or slab formwork panels that are adjacent to the connector strip;
(h) if necessary, removal of the at least one further formwork prop which is assigned to the connector strip; and
(i) removal of the connector strip from the prop heads of the first and second formwork props and removal of the first and second formwork props.
The last-referenced method has the advantageous effect that, at the end of the removal or stripping of the slab formwork, an assembly consisting of a connector strip and a row of formwork props assigned to the connector strip will remain in place. This assembly remains stable due to the stability of at least some of these formwork props without anyone having to hold them in any way. Then, even just one person can finish the dismantling process without any haste. There are two options for step (i): First remove the connector strip from the prop heads of the first and second formwork props and then remove the first and second formwork props. Alternatively, first remove the first or the second formwork prop, then remove the connector strip from the prop head of the other of these two formwork props, and finally remove the other of the two formwork props.
It is emphasized that the above-referenced process steps (a) to (f) and (g) to (i) are not intended to establish a mandatory sequence of these steps, although in some of the cases a sequence of steps in accordance with the sequence of steps (a) to (f) or (g) to (i) makes sense, given the technical purpose.
The connector strip may for example, be placed either basically simultaneously on the first and the second formwork prop, or the connector strip is first placed on the first formwork prop, then pivoted further upwards, and then propped up with the second formwork prop. The retaining element can be attached before or after step (d). Step (i) can be carried out before or after step (h).
Following the construction of a row of slab formwork panels according to step (f), a further row of slab formwork panels or several rows of slab formwork panels can be fashioned in a corresponding manner. The same applies in the reverse order to the removal of at least a portion of a slab formwork.
In many cases, raising the formwork props to a desired or required height is part of the referenced construction of formwork props. In the formwork props that are commonly used in formwork construction, this is often done with a screwing motion, i.e. by adjusting the height of part of the formwork prop using a nut and threaded spindle drive. Accordingly, it will be necessary in at least some of the cases when dismantling or removing the formwork props that at least the part of the prop head on which one or more slab formwork panels or the connector strip rest is lowered. At least in some of the cases, this can be done by lowering a prop section, for example with a nut and threaded spindle drive. The upward movement discussed in this paragraph of the description and the downward movement of a part of the formwork prop discussed in this paragraph will become even clearer in the exemplary embodiments below.
It is emphasized that it is alternatively possible in terms of the invention to start fastening the connector strip to a wall and then to attach the formwork props assigned to the connector strip to the connector strip at the positions specified by the connector strip. According to a further alternative, according to the invention, the connector strip is first attached to the two end formwork props in an assembly situation which does not correspond to the situation described above with upright formwork props next to a wall. In a situation where the two end form props are on the floor, for example, the connector strip can be attached to these formwork props. Then, the assembly is placed in the use position next to a wall, for example by lifting it up from the lying position.
The invention and more specific embodiments of the invention are explained in more detail below in connection with exemplary embodiments illustrated in the drawings. The figures show the following:
The connector strip 2 shown in
Roughly speaking, the connector strip 2 has a T-shaped cross section, as can best be seen in
In the angular space between a long side of the wider region 8 and the underside of the horizontal leg 4, a further strip 14 made of wood or plastic is attached by horizontal screws 16 which pass through the hollow profile into the said strip 10.
The connector strip 2 has a total of four coupling regions 20, 22 for positive engagement, each with a coupling region, which will be described below, at a prop head of a formwork prop. Two of the coupling regions are end coupling regions 20, which are provided in a longitudinal end region of the connector strip 2. The other two coupling regions are intermediate coupling regions 22 which are provided between the two end coupling regions 20 on the connector strip 2. The four coupling regions 20, 22 can be seen in particular in the bottom view of the connector strip 2 in
Each of the coupling regions 20 and 22 represents an insertion region which is accommodated during the assembly of the connector strip 2 with prop heads of formwork props to be described further below, in one receiving region of the respective prop head.
In the illustrated embodiment, each of the coupling regions 20 and 22 is divided into two pins 21 and 23, which are vertical in use and which are spaced apart in the longitudinal direction of the connector strip 2. In the illustrated embodiment, the two pins 21 of the respective end coupling region 20 are a common component made of metal, which is fastened on the side of the vertical leg 6 of the connector strip 2, for example by screws. In the illustrated embodiment, the two pins 23 of the respective intermediate coupling region 22 are each a separate component made of metal, which is fastened on the side of the vertical leg 6 of the connector strip 2, for example by screws. In horizontal cross-section, the pins 21 and 23 each have essentially the shape of a hollow square with an attached fastening region for fastening to the connector strip 2. The pin components can be made from bent sheet metal, in particular sheet steel.
The pins 21 of the end coupling regions 20 are located on one of the two long sides of the vertical leg 6, whereas the intermediate coupling regions 22 are located on the opposite side of the vertical leg 6.
Furthermore, there are three positioning regions 26 on the length of the connector strip 2 in the embodiment shown. Each of the positioning regions 26 is divided into two pins 27, spaced apart in the longitudinal direction of the connector strip 2 and vertical when the connector strip 2 is in use. The two pins 27 of each positioning region are combined to form a common component which, in the illustrated embodiment, is made from bent sheet metal, in particular sheet steel, and is fastened by screws laterally on the same side of the vertical leg 6 of the connector strip 2 as the end coupling regions. The pins 27 have each essentially the shape of a hollow trapezoid in the horizontal cross-section.
The pins 23 and 27 do not protrude downward from the lower end of the vertical leg 6. The pins 21, 23, 27 are not free all around, but are each closely positioned on one side of the vertical leg 6, as can be seen well in the drawings.
The distance between the left front end of the connector strip 2 in
It is pointed out that the connector strip 2 shown in
In
In the first phase shown in
For the sake of brevity, the term “prop” will be used from now on instead of “formwork prop.”
The described placement of the connector strip 2 on the prop heads 61 and 63 takes place in such a way that the left end coupling region 20 of the connector strip 2 in
The props 60, 62, etc. shown in
With regard to the second prop head 63 of the second prop 62, the respective end coupling region 20 of the connector strip 2 only uses the pin 21 which is closer to the front end of the connector strip 2 for engagement with a receiving region 70 of the second prop head 63. For this engagement, only the space used between two flanges 74 of the prop head 63 is used. The space between the two further flanges 74 on the side of the second prop 62 facing the second wall 54 (initially) remains free. The connector strip 2 covers only half of the width of the prop head 63 measured in the longitudinal direction of the connector strip 2. Even when, however, only half the width of the prop head is used, a positive engagement between the connector strip 2 and the prop head 63 is created with respect to forces in the longitudinal direction of the connector strip 2.
After the described placement of the connector strip 2 on the prop heads 61 and 63, the lower end of the vertical leg 6 of the connector strip 2 rests on the bearing surfaces 78 of the prop heads 61 and 63, see
It can be seen that the first prop 60 and the second prop 62, as is customary in formwork props, are provided with an option to adjust the height of the prop heads 61 and 63, in the illustrated embodiment by means of an external thread at the upper end region of a lower prop section 85, and an inner threaded sleeve 82 in threaded engagement, the upper front side of which acts on a bolt 84 which passes through one of several horizontal bores in an upper prop section 86.
Before proceeding with the construction of at least a portion of a slab formwork, the props 60 and 62 are adjusted so that the top of the horizontal leg 4 of the connector strip 2 has the desired height (=height of the underside of the slab to be cast) and extends horizontally between the two props 60 and 62.
In the third phase shown in
As a result of the engagement of the prop head 81 of each of the two further props 80 with an intermediate coupling region 22, the two further props 80 are inevitably located at a center distance of 1 m between each other and the further prop 80 on the right in
In the fourth phase shown in
In the fifth phase shown in
The portion of a slab formwork visible in
The section of the slab formwork containing a first series of slab formwork panels 40 can also be further constructed with a second, third, etc. series of slab formwork panels 40. For this purpose, the slab formwork panels 40 are hung in the prop heads 81 of the second row of props 80 in the manner described, pivoted upwards and propped up with props 80 at the corner sections that are pivoted upwards. This process can be continued until the entire slab formwork is completed, if necessary with the help of fitting pieces.
It must be emphasized again at this point that the described length of the connector strip 2 and the described number of coupling regions 20 and 22 of the connector strip 2 constitute an exemplary embodiment. According to the invention, longer or shorter connector strips 2 are provided as well. The number of coupling regions 20 and 22 depends for which slab formwork panel widths and for how many slab formwork panels 40 the connector strip 2 is configured. Connector strips 2 that have only two end coupling regions 20 and no intermediate coupling region 22, that is to say are only configured for a single slab formwork panel width are possible as well. It is also possible to configure connector strips 2 such that the coupling regions are at different distances from one another, so that slab formwork panels 40 of different widths are connected to one and the same connector strip 2.
When removing or striking a portion of a slab formwork, the procedure previously described for the construction of the portion of the slab formwork is reversed. Only the dismantling or removal of the first row of slab formwork panels that connects to the connector strip 2 is described in more detail here. For this purpose, it is first described that the prop heads 61, 63, 81, 81 of the props 60, 62, 80, 80 referenced each have a lowering region 92, as can be seen in particular in
Here, only the removal of the left-most slab formwork panel 40 of the first row of formwork panels, which connects to the connector strip 2, is described in more detail in
In addition to the corner sections 94 and 96, replacement props (not shown) were placed somewhat further away from the connector strip 2 than the corner sections 94 and 96, which prop up the cast ceiling there. The replacement props are props with prop heads that are constructed much more simply than the prop heads 61, 63, 81; these simpler prop heads are placed directly against the cast ceiling from below and prop it up there. Therefore, the prop heads 81 of the props 80, whose prop heads 81 prop up the corner sections 94 and 96, can be screwed slightly downward. A shuttering aid 66 is applied. The lowering regions 92 of the prop heads 61 and 80, which are in engagement with the corner sections 90 and 92, are pivotally lowered by releasing the wedge plate 95. Now, the slab formwork panel 40 can be pivoted downward with its corner sections 94 and 96 with the help of the shuttering aid 66. Then the corner sections 90 and 92 are unhooked from the prop heads 61 and 81 and the slab formwork panel 40 is removed.
Then, replacement props are placed and screwed upward against the cast ceiling in addition to the props 60, 62, 80, 80 of the first row of props at a somewhat greater distance from the second wall 54 than these props. In many cases, it is not necessary to provide replacement props because the cast ceiling is adequately propped up by the second wall.
First, the further props 80 are removed. For this purpose, the prop heads 81 are screwed slightly downward. Then the further props 80 can easily be removed. The retaining element 86 is removed. Now, the assembly consisting of the end props 60 and 62 and the connector strip 2 stands by itself and can easily be removed. The prop heads 61 and 63 are screwed slightly downward. With the help of a shuttering aid 66, the connector strip 2 is removed in the reverse manner described for its assembly.
The described removal of a portion of the slab formwork was carried out as so-called early stripping. This is the stripping of a cast concrete ceiling a few days after the concrete was poured, but long before it has reached its final strength, which is achieved when it has set completely. All the props with the elaborate prop heads that have been described are successively replaced by replacement props with simple prop heads that go directly against the concrete ceiling from below and can then be removed prop by prop.
It is expressly emphasized that the described combination of the connector strip 2 and the ceiling formwork panels 40 with props 60, 62, 80, which have elaborately configured prop heads 61, 63, 81, is only one of several possibilities. The connector strip 2 according to the invention can be combined with many types of prop heads and with other types of slab formwork panels. There some early stripping methods, in which the props used for the construction of the slab formwork are left standing for example with props equipped with prop head and the slab formwork panels are removed from these props. The connector strip 2 according to the invention can be used in such surroundings as well. The connector strip 2 according to the invention can also be used for slab formwork in which early stripping is to be avoided.
Number | Date | Country | Kind |
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10 2019 107 430.4 | Mar 2019 | DE | national |
The present application is a divisional of co-pending to U.S. application Ser. No. 16/827,485, filed Mar. 23, 2020, the disclosure of which is hereby incorporated by reference in its entirety as if fully set forth herein.
Number | Date | Country | |
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Parent | 16827485 | Mar 2020 | US |
Child | 18587062 | US |