The present invention relates to a connector structure.
Conventionally, twisted pair cables obtained by twisting a plurality of electric wires have been suitably used in in-vehicle networks and the like because they are less affected by noise and they provide less noise radiation than mere parallel wires. The twisted pair cables are known to include STP (shielded twisted pair) cables and UTP (unshielded twisted pair) cables. Among these cables, the STP cables have electric wires whose periphery is surrounded by a shield conductor, and have stronger resistance to noise.
For example, JP 5333632 B2 discloses a connector including inner conductor terminals which are connected to an end of an STP cable, an inner housing (dielectric) which houses the inner conductor terminals, a shield shell which is connected to a shield conductor of the STP cable and surrounds the inner housing, and an outer housing which houses the shield shell.
JP 5087487 B2 discloses a connector including connection terminals which are connected to an end of a UTP cable and a connector body (dielectric) having a terminal housing part which houses the connection terminals.
The connectors of JP 5333632 B2 and JP 5087487 B2 have a common structure that the electric wires of the UTP cable or the STP cable are connected to the terminals and the terminals are housed in the dielectric. In this case, if the STP cable can be replaced with the UTP cable or vice versa by making use of the common structural portion in these connectors, the design of a die can be rendered easy and the cost can be reduced. However, there are circumstances that the UTP cable and the STP cable are incompatible with each other in principle, and are different in impedance.
The present invention was made based on the above circumstances, and an object thereof is to provide a connector structure in which an STP cable and a UTP cable can be replaced with each other without any major structural change.
The present invention relates to a connector structure which selectively uses either a UTP connector or an STP connector. The UTP connector includes UTP connection terminals connected to respective electric wires of the UTP cable and a UTP dielectric having a pair of housing portions in which the UTP connection terminals are housed. The STP connector includes STP connection terminals connected to respective electric wires of the STP cable and an STP dielectric having a pair of housing portions in which the STP connection terminals are housed. In the UTP dielectric, at least a partition wall for partitioning the pair of housing portions is made of a material having a relatively high dielectric constant, and in the STP dielectric, at least a partition wall for partitioning the pair of housing portions is made of a material having a relatively low dielectric constant.
A material having a high dielectric constant is used at least as the material for the partition wall of the UTP dielectric, and a material having a low dielectric constant is used at least as the material for the partition wall of the STP dielectric, thereby making it possible to relatively decrease the impedance on the UTP cable side and to relatively increase the impedance on the STP cable side. Thus, impedance can properly be adjusted between the UTP cable side and the STP cable side without major changes of the structures of the UTP dielectric and the STP dielectric, and the two cables can be easily replaced with each other.
Hereinafter, preferred embodiments of the present invention will be described.
Each partition wall can preferably be attached to, and detached from, each body of the UTP dielectric and the STP dielectric. By virtue of this, impedance can be adjusted only by changing the material for the partition wall.
Example 1 of the present invention will be described based on the drawings. A connector structure of Example 1 is used in in-vehicle communication network systems, and can selectively use either a UTP connector 20A which is provided at an end of a UTP cable 10A or an STP connector 20B which is provided at an end of an STP cable 10B. The UTP connector 20A and the STP connector 20B have a structural portion common or similar to each other, and it is made possible to replace the UTP cable 10A and the STP cable 10B with each other while adjusting the impedance.
The UTP connector 20A is fitted with a counterpart UTP connector (not shown), and includes UTP connection terminals 21A, a UTP dielectric 22A and a UTP housing 23A as shown in
[UTP Cable]
As shown in
[UTP Connection Terminal]
The UTP connection terminals 21A connected to the respective electric wires 11 of the UTP cable 10A are constructed in the same shape. When the UTP connector 20A and the counterpart UTP connector are fitted with each other, the UTP connection terminals 21A are electrically connected to male tabs (not shown) which are provided in the counterpart UTP connector. Each UTP connection terminal 21A is integrally formed, for example, by bending a conductive metal plate material, and formed in an elongate shape in the front-back direction (the right and left direction in
The UTP connection terminal 21A includes a front end having a substantially square-cylindrical shaped box portion 27 and a rear end having an open barrel-shaped barrel portion 28. The male tab is inserted in, and electrically connected to, the box portion 27. The barrel portion 28 is electrically and mechanically connected to the conductor portion and covering portion of the electric wire 11. Furthermore, the UTP connection terminal 21A has a protrusion (not shown) which protrudes upward from one side of the box portion 27. A crimping ring 29, which is a component different from the UTP connection terminal 21A, is crimped and connected to an end of the sheath 12 of the UTP cable 10A.
[UTP Dielectric]
The UTP dielectric 22A is made of a synthetic resin, and made of the same material as that of the STP dielectric 22B, except partition walls 43A, 43B which will be described later, and includes an upper dielectric 35 and a lower dielectric 36 which can be divided in the up-down direction. In the following description,
As shown in
The partition wall 43A is made of a material having a higher dielectric constant (specific dielectric constant) than that of the partition wall 43B, as will be described later, of the STP dielectric 22B, for example, a liquid crystal polymer (LCP). The partition wall 43A has a plate shape long in the front-back direction, and has a step 74 in its center part in the front-back direction, and its substantially half front part, via the step 74, is formed slightly thick relative to its substantially half rear part. At both front and rear ends of the partition wall 43A, strip-shaped tenons 72 are provided respectively so as to protrude in both front and back directions.
The body 53 includes an upper wall 33 positioned at its upper end, a pair of right and left side walls 45 positioned at its right and left ends respectively, and a front wall 32 positioned at its front end.
As shown in
As shown in
On the rear side of the fitting groove 38 in the inner surface of the upper wall 33, a pin-shaped positioning protrusion 52 is provided which defines the rear end position of the partition wall 43A. At the front end of the positioning protrusion 52, a mortise groove 73 having a substantially U-shaped cross section is provided so as to extend over the overall height of the up-down direction (protruding direction). Another mortise groove 73 is also provided in a rib-shaped portion which extends in the up-down direction on the rear surface of the front wall 32. The longitudinal position of the fitting groove 38 is defined by both mortise grooves 73.
The substantially half front part of the partition wall 43A is fitted into the fitting groove 38 and held between the retaining portions 46, and the front and rear tenons 72 are fitted and held in the corresponding mortise grooves 73, whereby the partition wall 43A is mounted in the body 53. As shown in
The outer surfaces of the side walls 45 are provided with front and rear pairs of square-concave mounting receiving portions 41, and each receiving portion 41 is provided with a mounting protrusion 42 on its inner surface. Furthermore, on the outer surfaces of the side walls 45, positioning recesses 25 are each provided between the front and rear mounting receiving portions 41 so as to be opened downward. In the front wall 32A, a pair of right and left tab insertion holes 69 is provided to be opened, and the male tabs are inserted into the tab insertion holes 69 from the front side in a positioned state.
As shown in
As shown in
[UTP Housing]
The UTP housing 23A is made of a synthetic resin, and, as shown in
[Counterpart UTP Connector]
Though not described in detail, the counterpart UTP connector has a hood part made of a synthetic resin, in which the UTP housing 23A can be fitted, and a pair of right and left male tabs is disposed in the hood part so as to protrude. Furthermore, the counterpart UTP connector is supported by a circuit board (not shown), and the respective male tabs are electrically connected to a conductive part of the circuit board.
[STP Cable]
As shown in
[STP Connection Terminal]
The STP connection terminals 21B connected to the respective electric wires 11 of the STP cable 10B are constructed in the same shape. When the STP connector 20B and the counterpart STP connector are fitted with each other, the STP connection terminals 21B are connected to male tabs (not shown) which are provided in a counterpart STP connector. Each STP connection terminal 21B has the same shape as that of the UTP connection terminal 21A and has a box portion 27, a barrel portion 28 and a protrusion (not shown) in the same arrangement as that of the UTP connection terminal 21A.
[STP Dielectric]
The STP dielectric 22B is made of a synthetic resin, and includes an upper dielectric 35 and a lower dielectric 36 which can be divided in the up-down direction. No crimping ring 29 is provided in the STP connector 20B, so that the STP dielectric 22B does not require any structure to receive the crimping ring 29 and accordingly has a shorter longitudinal dimension than that of the UTP dielectric 22A. In the following description,
As shown in
The partition wall 43B is made of a material having a lower dielectric constant (specific dielectric constant) than that of the partition wall 43A of the UTP dielectric 22A, for example, polypropylene (PP). The partition wall 43B has the same shape as that of the partition wall 43A of the UTP dielectric 22A, and has a step 74 in its center part in the front-back direction, and has tenons 72 which protrude in both front and back directions respectively.
The body 53 includes an upper wall 33 positioned at its upper end, a pair of right and left side walls 45 positioned at its right and left ends respectively, and a front wall 32 positioned at its front end.
As shown in
The substantially half front part of the partition wall 43B is fitted into the fitting groove 38 and held between the retaining portions 46, and the front and rear tenons 72 are fitted and held in the corresponding mortise grooves 73. As shown in
Both side walls 45 are opened as cutouts 78 except for both front and rear ends thereof, and claw-shaped mounting protrusions 42 are provided in the center part of the cutouts 78 in the front-back direction so as to protrude. The cutouts 78 are also opened to both right and left ends of the upper wall 33. The outer surfaces of both front and rear ends of the side walls 45 are provided with engaging protrusions 79 with respect to the outer conductor 24B. In the front wall 32A, a pair of right and left tab insertion holes 69 is provided to be opened, and the male tabs are inserted into the tab insertion holes 69 from the front side in a positioned state.
As shown in
As shown in
[Outer Conductor]
The outer conductor 24B is made of a conductive metal, and includes an upper outer conductor 56 and a lower outer conductor 57 which can be divided in the up-down direction. As shown in
As shown in
[STP Housing]
The STP housing 23B is made of a synthetic resin, and, as shown in
[Counterpart STP Connector]
The counterpart STP connector has substantially the same shape as that of the counterpart UTP connector, and has a pair of male terminals. The respective male terminals have a pitch width which is same as that of the respective male terminals of the counterpart UTP connector.
[Assembly of UTP Connector]
In the assembly of the UTP connector 20A, firstly, the barrel portions 28 of the UTP connection terminals 21A are connected by contact-bonding to the ends of the respective electric wires 11 of the UTP cable 10A.
Furthermore, the partition wall 43A is inserted into the fitting groove 38 of the upper dielectric 35, and positioned and held between the front wall 32 and the positioning protrusion 52 (see
Subsequently, the UTP connection terminals 21A are respectively housed in the housing portions 26 which are formed on both sides of the partition wall 43A (see
Subsequently, the UTP dielectric 22A is inserted from the rear side into the insertion part 49 of the UTP housing 23A (see
[Assembly of STP Connector]
In the assembly of the STP connector 20B, too, firstly, the barrel portions 28 of the STP connection terminals 21B are connected by contact-bonding to the ends of the respective electric wires 11 of the STP cable 10B. Furthermore, the partition wall 43B is inserted into the fitting groove 38 of the upper dielectric 35, and positioned and held between the front wall 32 and the positioning protrusion 52 (see
Subsequently, the STP connection terminals 21B are respectively housed in the housing portions 26 which are formed on both sides of the partition wall 43B (see
Subsequently, the STP dielectric 22B is supported by the upper shell part 58 of the upper outer conductor 56 (see
Thereafter, the lower outer conductor 57 is put onto the upper outer conductor 56 so as to cover the STP dielectric 22B (see
Subsequently, the outer conductor 24B in which the STP dielectric 22B is contained is inserted from the rear side into the insertion part 49 of the STP housing 23B (see
[Connector Fitting]
When the UTP connector 20A is properly fitted to the counterpart UTP connector, the respective male tabs are inserted and connected to the box portions 27 of the respective UTP connection terminals 21A via the tab insertion holes 69. Similarly, when the STP connector 20B is properly fitted to the counterpart STP connector, the respective male tabs are inserted and connected to the box portions 27 of the respective STP connection terminals 21B via the tab insertion holes 69. In the case of the STP connector 20B, the outer conductor 24B is connected to an earth part (not shown) which is provided in the counterpart STP connector.
The UTP dielectric 22A and the STP dielectric 22B are made of the same material except the partition walls 43A, 43B; the partition wall 43A of the UTP dielectric 22A is made of a material having a relatively high dielectric constant; and the partition wall 43B of the STP dielectric 22B is made of a material having a relatively low dielectric constant. Thus, impedance can properly be adjusted without changing the terminal-to-terminal pitches of the UTP dielectric 22A, the STP dielectric 22B, the UTP housing 23A, the STP housing 23B, the counterpart UTP connector and the counterpart STP connector, and the specification change between the UTP connector 20A and the STP connector 20B can be easily made.
Especially, the UTP connection terminals 21A and the STP connection terminals 21B are designed so as to have substantially the same shape, and the UTP housing 23A and the STP housing 23B are designed so as to have substantially the same shape. As a result, it is unnecessary to provide a plurality of types of dies when manufacturing these components, thereby making it possible to greatly reduce the cost.
Other Examples will be described briefly.
(1) Only the partition wall is made of a different material in Example 1. However, in the case of the present invention, the entire UTP dielectric may be made of a material having a relatively high dielectric constant, and the entire STP dielectric may be made of a material having a relatively low dielectric constant. Furthermore, the upper dielectric (dielectric having a partition wall) of the UTP dielectric may be made of a material having a relatively high dielectric constant, and the upper dielectric (dielectric having a partition wall) of the STP dielectric may be made of a material having a relatively low dielectric constant.
(2) The partition wall is provided so as to be attachable to, and detachable from, the body in Example 1. However, in the case of the present invention, the partition wall may be provided integrally with the body.
(3) Both UTP dielectric and the STP dielectric can be divided in the up-down direction in Example 1. However, in the case of the present invention, at least one of the UTP dielectric and the STP dielectric may be provided integrally in such a manner that it cannot be divided. In this case, the partition wall is preferably slid from the rear side thereby to be attached to the integrated dielectric.
(4) The outer conductor of the STP connector can be divided in the up-down direction in Example 1. However, in the case of the present invention, the outer conductor may be provided integrally so as not to be divided.
Number | Date | Country | Kind |
---|---|---|---|
2016-200514 | Oct 2016 | JP | national |
This application is a continuation of U.S. patent application Ser. No. 15/728,838, filed on Oct. 10, 2017, which is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2016-200514 filed on Oct. 12, 2016, the entire contents of which are incorporated herein by reference.
Number | Name | Date | Kind |
---|---|---|---|
4702538 | Hutter | Oct 1987 | A |
5605469 | Wellinsky | Feb 1997 | A |
5895292 | Affeltranger | Apr 1999 | A |
6106325 | Kuo | Aug 2000 | A |
6255613 | Yang | Jul 2001 | B1 |
6435732 | Asao | Aug 2002 | B1 |
7572148 | Pepe | Aug 2009 | B1 |
8771016 | Atkinson | Jul 2014 | B2 |
8894448 | Affeltranger | Nov 2014 | B2 |
20060246780 | Bert | Nov 2006 | A1 |
Number | Date | Country |
---|---|---|
102859805 | Jan 2013 | CN |
109161895 | Jun 1997 | JP |
2010-27435 | Feb 2010 | JP |
2012-195315 | Oct 2012 | JP |
5087487 | Dec 2012 | JP |
2013097955 | May 2013 | JP |
5333632 | Aug 2013 | JP |
Entry |
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Japanese Office Action dated Oct. 9, 2018. |
Number | Date | Country | |
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20190252806 A1 | Aug 2019 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 15728838 | Oct 2017 | US |
Child | 16391367 | US |