1. Field of the Invention
A connector system includes a plurality of conductor piercing units supported by a frame for vertical displacement between upper disconnected and lower connected positions relative to a plurality of parallel spaced insulated conductors supported in a horizontal plane by a base plate. The piercing units are displaced between said upper and lower positions by operating disks eccentrically mounted for rotation on a horizontal support shaft that extends between an opposed pair of side walls of the frame. The base plate, frame and piercing unit assembly are arranged in an open-topped support housing that is closed by a cover member or lid. Electrical components are mounted on the lid for connection with the piercing unit assembly.
2. Description of Related Art
Conductor connection devices are well known in the patented prior art, as evidenced by the U.S. patent to Arlitt et al U.S. Pat. No. 7,234,961, and the German patent No. DE 297 08 222 U1, among others. These connection devices are used to make branches on a plurality of continuous conductors, without having to cut the continuous conductors. For this purpose, plurality of groove-like seats is made on a base plate in which seats one can insert a flat cable or a plurality of electrical conductors, parallel to each other. Then an upper part is put on in order to fix the conductors or the flat cable. Upon this preassembled unit, that is provided with partitions, one then locks clamp-like bodies in one swing motion which in each case are provided with an insulation-penetrating contact that is connected via a bus bar with two tension spring clamps for the connection of branching conductors. In this way, one can make, in each case, two branches upon each conductor without having to separate the continuing conductors.
It is also known that one can arrange connecting discs on a shaft, rotatably upon a bottom plate. But that design did not work satisfactorily because the conductors must be inserted laterally, so that this arrangement is not suitable for assembly on previously installed continuous cables.
The present invention therefore starts with the typical state of the art and intends to optimize the latter in terms of construction design. The invention creates a connection system by means of which one can in a simple manner make connection devices performing various functions, building upon a kind of base unit by exchanging the lid closure members.
This measure makes it possible, among other things, to provide a simple and secure mounting of the flat cable conductors with a compact structure. This structure has a cover housing or a base housing and is then combined with a functional lid, depending upon the task to be performed, whereby the supplied lids of the system are designed either merely for coverage or are provided with additional functional elements, in particular, electrical structural elements, plug connections or manual switches, luminous diodes, miscellaneous other displays or the like.
The functional elements in this case are preferably arranged directly above the actual base connection device, something which reduces the surface requirement of the connection devices of the connection system.
In design terms, the arrangement of the connection device as such is definitely further simplified, when compared to the state of the art, because, for wiring purposes, it preferably employs IDC contacts that can be worked without any screws, in particular, fork contacts. The module frame is well suited for absorbing the forces especially during the wiring phase. In the process, the connection module as such creates a unit that can already be pre-assembled by the manufacturer, which unit absorbs the essential wiring forces without excessively overloading the bottom plate. In this way it is moreover possible in a simple manner to contact both the continuous conductors and the branch conductors (at any rate, when one employs direct plug contacts), in a simple fashion. There is no need for putting on individual disks, although each of the conductors remains individually arranged for connection.
The continuing conductors for instance can be the continuous conductors of a flat cable or some other cable—for instance, a round cable—whose cable sheath was removed in the area of the connection system, whereby the continuous conductors—in this area where the sheath has been stripped away—are inserted into the seats in the bottom plate.
For the purpose of contacting, only the pre-assembled connection module need to be put on whereupon the connection disks must be pushed into the contact position and the conductor ends are inserted into the branch conductors. In that way, one can quickly and subsequently assemble a branch also upon an already installed cable.
Preferably, the connection disks and thus especially also the insulation-penetrating contacts arranged thereupon, are so made that they can be simply pushed in the actuation shafts, in order to ensure a clearly defined contacting perpendicularly to the extent of the conductors. In that way one can advantageously avoid a swing motion of the insulation penetrating contacts during contacting.
Preferably, actuation devices are associated with the connection disks for the purpose of moving, especially shifting of the connection disks in the actuation shafts. In that way, the connection disks are moved as a whole in a defined manner in the module shafts, something that assures large-surface sliding bearing and defined guidance of the IDC contacts during the contacting of the conductors.
Here it is particularly advantageous when the actuation devices are made as eccentric devices with eccentric disks, because the latter facilitate a high degree of force transmission in a narrow space.
Accordingly, a primary object of the invention is to provide a connector system including a plurality of conductor piercing units supported by a frame for selective vertical displacement between upper disconnected and lower connected positions relative to a plurality of parallel spaced insulated conductors supported in a horizontal plane by a base plate, wherein the piercing unit assembly is mounted in an open-topped support housing that is closed by a lid or cover member that carries electrical components that are connected with the piercing unit assembly.
According to a more specific object of the invention, the piercing units are displaced between said upper and lower positions by operating disks eccentrically mounted for rotation on a horizontal support shaft that extends between an opposed pair of side walls of the frame, which frame is fastened to a base plate that is mounted in the support housing.
According to a more specific object of the invention, the base plate, frame and piercing unit assembly is arranged in an open-topped support housing having end walls containing openings through which the supply cables extend. Seal means may be provided for sealing the space between the cables and the wall openings. The housing is adapted for use with various lids or cover members that carry different electrical components adapted for connection with the output conductors leading from piercing unit assembly, and some of which contain inspection openings that afford access to the interior of the housing.
Other objects and advantages of the invention will become apparent from a study of the following specification, when viewed in the light of the accompanying drawing, in which:
a and 2b are perspective side and exploded views, respectively, of one of the connector piercing units of
a and 16b are perspective and exploded perspective views of the connector piercing unit of
a, 26b and 26c are perspective views of a second embodiment of the conductor piercing unit when in the partially disassembled, completely assembled, and exploded conditions, respectively;
a, 27b and 27c illustrate a third embodiment of the connector piercing unit when in the partially disassembled, completely assembled, and exploded conditions, respectively;
a and 28b are perspective view illustrating the manner in which an assembly of output plugs may be connected and disconnected from a connector system according to the present invention;
a and 29b are perspective views illustrating the manner in which an output plug assembly associated with the outer cover member is connected with the connector assembly, and
a and 38b are front and rear views, respectively, of a connector assembly having an outer housing provided with cooling fins.
Referring first more particularly to
The base plate 2 includes a plurality of parallel coplanar conductor seats 20 that receive the separated fanned-out insulated conductors 21 of a cable 22 having an outer sheath layer 24 a section of which has been removed, thereby to define the longitudinally spaced sheath ends 24a. Fastener elements 38 retain the conductors 21 in their respective seats, and cable support members 23 at opposite ends of the base plate support the cable portions on opposition side of the stripped cable section. The base also includes four vertical snap fastener devices 25 that cooperate with corresponding edges on the frame to retain the frame and piercing unit assembly on the base plate.
As shown in
As will be explained in greater detail below, each of the operating disks 16 contains in its outer circumferential surface an operating recess 42 that is adapted to receive an operating tool, such as the tip of a screwdriver 40 (
Referring now to
The module frame could possibly also—not illustrated here—consist of a plurality of individual frames that are connected with each other, for example, in a locking manner, of which each might be shaped to receive, in each case, one of the conductor piercing disks. The branching connections 9 can basically be designed in any connection technique (IDC, screw, spring, etc.). Preferably, one uses compression spring contacts 11 (push-in), that can be wired directly without the use of any tools, for which compression spring contacts the insertion openings 12 are arranged on the top of the basic body 7.
The screwdriver 40, as the preferred actuation tool, here exerts a lever effect for secure wiring of the individual conductors on an individual basis. Of course, if the shaft 37 were to be mounted for rotation in the openings 36, and if all of the disks 16 were to be secured to the shaft, the disks could be rotated simultaneously as a unit to effect simultaneous engagement between all of the piercing contacts 8 and the associated conductors 21.
The frame fastening devices 25 in this case comprise four snap bridges that can be locked in a snapping manner upon module frame 3, after the latter has been downwardly upon the base plate 2. Other kinds of assembly and fixing means are also possible (for instance, it is conceivable to fix the module frame or the entire pre-assembled connection module in a rotatable fashion upon the bottom plate and then to swing it up upon the bottom plate 2 and to lock it only on one side (see
Base plate 2 also contains a plurality of inspection penetrations 30 that make it possible to check whether the conductors 21 lie correctly in their seats 20. Although a round cable 22 is shown here, one can also make use of a flat cable as well.
The connector arrangement is quite simple and can be operated in an easy and safe fashion, whereby one can apply particularly strong wiring forces via the eccentric arrangement, which is supported on the module frame. During the wiring operation, the bottom wall 20 of recess 14—in which is arranged eccentric disk 16—serves as abutment in order to press the connection disk 14 as well as IDC contact 8 upon conductor 21 which is to be contacted.
It is conceivable as an alternative that the conductors could be wired by groups if, in place of the preferably proposed eccentric disks, as actuation device, one were to use an eccentric disk roller that would extend over several operating disks. However, the design with the individually wirable connection disks is preferred because it facilitates more flexible handling.
It is desirable to put the arrangement of
An alternate design of a support housing 26 that is designed to receive a flat cable instead of a round cable is illustrated in
If no support housing 26 is used, then one can also conceive of a direct assembly of the base plate 2 upon a plate or the like in the switch panel box (not shown). The seats 20 for conductors 21 in this case are made up of two bridges 38 that are so designed that they can be inserted in conductors 21 having different diameters. For instance, to the side of the outermost bridge 38, one can place additional conductors of the cable upon which conductors no branches are required (see
FIGS. 12 to 15 show portions of modifications of the base plates 2. Bridges 38 of the seats are in each case provided with catch hooks 50 for retention or locking of the conductors in the seats.
According to
In
The conductor insulation piercing units 4 again in each case have a rectangular basic body 7 consisting of insulating synthetic plastic material. Upon each basic body 7 there are provided again the insulation-penetrating contacts 8, preferably as fork contacts, with the U-shaped support 34, and at least one or several conductively connected branch connections 9 for the connection of at least one branching tap off output conductor. One of the branch connections 9 from the bus bar 10 is here again a directly wired resilient bent spring contact 11 whose bus bar 55 is bent directly out of the bus bar section 10. The second branching connection here again is made as plug contact 13 in a recess 35 for putting on a corresponding connection plug 65 (
The actuation devices 15 again display operating disks 16 containing eccentric through openings 17. In the basic body 7 there are furthermore again provided the slots 18 in the side walls 19 on both sides of recesses 14, whereby the connecting slots 18 and the eccentric bearing openings 17 here again are penetrated by a continuous shaft 37 which extends through the entire module frame 4 and which pass through support openings 36 contained in the side walls and partitions of the module frame (see
The abutment for final wiring is made up here of two housing bridges 57 that are made above the operating disks 16. During wiring, the base of recess 14—in which is arranged eccentric disk 16—again serves as abutment in order to press the connection disk 4 as well as IDC contact 8 upon conductor 21 that is to be contacted. The additional projection 53 on eccentric disk 16 again is used for engagement in catch holes 54 in the connection disk, to make the wiring and final wiring detectable and to render its attainment audible.
Here again the base plate is provided with fixing devices 25 in order to attach the module frame upon the bottom plate after the insertion of the conductors. The fixing devices here comprise two snap-on bridges 25 which can be locked upon module frame 3, after the latter has been pivoted upwardly relative to the base plate, by means of pivot catches 58 that perform a pivot bearing function and that can be inserted in corresponding recesses contained in base plate 2. This type of assembly is particularly simple and safe.
Fixing means—which are made as cable straps 59 with screws 60—are provided here for the purpose of fixing the continuous unstripped areas of the cable shortly before or upon the sheath ends 24 of cable 22.
Referring now to
The combination especially of
The structural elements of a safety cut-out or power pack can also be integrated into lid 27, as can the electronic units that are required for connection and communication with field equipment such as sensors or actors (for instance, for connection to a bus system, such as AS-i, preferably comprising an energy and a data bus). In this way, using the connection device, one can also make distributors for the connection of the field equipment units or, for instance, for making a star-shaped bus distribution circuit. The lids 271 (
Building on standard cover housings, one can thus integrate the most varied functions into the connection devices of the connection system merely by simply exchanging the lids. Manually operating functional elements, such as switches 74 and/or optical displays, such as LED's, can furthermore be provided on the lid. In a supplementary fashion, lids 27 can be provided with markings and the like (not recognizable here).
While in accordance with the provisions of the Patent Statutes the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those skilled in the art that changes may be made without deviating from the invention described above.
Number | Date | Country | Kind |
---|---|---|---|
20 2006 015 946.0 | Oct 2006 | DE | national |
This application is related to the copending companion Arlitt et al application Ser. No. 11/519,250 filed Sep. 12, 2006 [Attorney's Docket No. 19792]