Field of the Invention
The present invention relates to a connector terminal used for electrical connection between devices equipped in an automobile and so on. The present invention relates further to a connector including the connector terminal, and a resilient piece as a part of the connector terminal.
Description of the Related Art
As a connector into which a circuit board having a terminal at a marginal area of a surface thereof is inserted, there is known a connector suggested in Japanese Patent No. 3669268.
As illustrated in
The metal terminal 105 is formed by bending an electrically conductive sheet. The metal terminal 105 includes at a rear end thereof a wire connector 111 to which a wire W can be connected. The metal terminal 105 further includes a hollow connector 116 ahead of the wire connector 111, and a resilient contact piece 109 situated in the hollow connector 116 and bent into substantially a loop.
The first housing 101 includes at a bottom inner wall 106 thereof a pair of pushers 107 extending towards an opening of the first housing 101. Each of the pushers 107 includes at a distal free end thereof a guide surface 108 by which the resilient contact piece 109 of the metal terminal 105 is pushed.
In the connector 100, when the second housing 102 is inserted into the first housing 101, as illustrated in
However, the above-mentioned connector 100 is accompanied with a problem that when the circuit board 103 deeply enters the opening 112, the guide surfaces 108 push not only the portions 115 to thereby cause the resilient contact piece 109 to be resiliently deformed towards the circuit board 103, but also the resilient contact piece 109 at its entirety into a bottom of the opening 112, resulting in that the resilient contact piece 109 is buckled. If the resilient contact piece 109 is once buckled, the resilient contact piece 109 cannot return back to its initial position, causing a problem that the connector 100 cannot work completely.
In view of the above-mentioned problems in the conventional connector, it is an object of the present invention to provide a connector terminal capable of avoiding being buckled when a circuit board is fit into a connector housing.
It is further an object of the present invention to provide a connector including the connector terminal.
It is still further an object the present invention to provide a resilient piece as a part of the connector terminal.
In one aspect of the present invention, there is provided a connector terminal to be inserted into and housed in a connector housing, the connector housing including a first space having an opening through which the connector terminal is inserted thereinto, and a second space into which a circuit board is fit, the second space being situated adjacent to the first space, the connector terminal including an at least partially hollow terminal body, and a resilient piece to be housed in the terminal body, the resilient piece including a contact portion resiliently protruding into the second space from the first space, the terminal body including a stopper restricting movement of the resilient piece in a second direction opposite to a first direction in which the connector terminal is inserted into the first space.
When a circuit board is inserted into the second space of the connector housing including the connector terminal in accordance with the present invention, the circuit board makes contact with the contact portion of the resilient piece with the result that the resilient piece is pushed into the first space from the second space. Though the resilient piece is caused to retreat towards an opening through which the connector terminal is inserted into the first space, the stopper makes contact with the resilient piece to thereby prevent retreatment of the resilient piece.
It is preferable that the connector housing include a projection projecting in the second direction and being insertable into the terminal body, and is formed with an opening between the first and second spaces, the contact portion being able to pass through the opening, the resilient piece including an end being slidable on the projection when the connector terminal is inserted into the first space, the contact portion being caused to protrude into the second space from the first space through the opening when the end slides on the projection.
It is preferable that the stopper be situated so as to make abutment with or be in the vicinity of the other end of the resilient piece.
It is preferable that the terminal body be formed at a sidewall thereof with an opening, the stopper extending inwardly of the terminal body from an inner edge of the opening.
It is preferable that the stopper be formed by making a cut-out in a sidewall of the terminal body, and bending the sidewall inwardly of the terminal body.
It is preferable that the resilient piece include a curved first portion, a second portion extending from one of ends of the first portion and having a free distal end, and a third portion extending from the other end of the first portion and having a free distal end, the contact portion being formed at the third portion so as to outwardly protrude in a V-shape, the third portion being formed such that a part thereof including the free distal end thereof is inclined towards the second portion so as to form a space between the free distal end thereof and the free distal end of the second portion.
It is preferable that the part of the third portion be curved in a V-shape.
It is preferable that the second portion include a curved portion between a distal end thereof and the first portion, the curved portion protruding towards the third portion.
In another aspect of the present invention, there is provided a resilient piece to be housed in an at least partially hollow terminal body, the resilient piece being inserted together with the terminal body into a connector housing, the connector housing including a first space having an opening through which the terminal boy is inserted thereinto, and a second space into which a circuit board is fit, the second space being situated adjacent to the first space, the resilient piece including a contact portion resiliently protruding into the second space from the first space, the resilient piece and the terminal body both being inserted into and housed in the first space through the opening.
In still another aspect of the present invention, there is provided a connector including a connector housing and a connector terminal, the connector housing including a first space having an opening through which the connector terminal is inserted thereinto, and a second space into which a circuit board is fit, the second space being situated adjacent to the first space, the connector terminal being inserted into and housed in the first space through the opening, the connector terminal including an at least partially hollow terminal body, and a resilient piece to be housed in the terminal body, the resilient piece including a contact portion resiliently protruding into the second space from the first space, the terminal body including a stopper restricting movement of the resilient piece in a second direction opposite to a first direction in which the connector terminal is inserted into the first space.
The advantages obtained by the aforementioned present invention will be described hereinbelow.
The connector terminal in accordance with the present invention is designed to include the stopper capable of preventing retreatment of the resilient piece when the resilient piece is pushed by a circuit board inserted into the connector housing. Thus, it is possible to prevent the resilient piece from being buckled, ensuring enhancement in electric connection between the connector terminal and a circuit board.
The above and other objects and advantageous features of the present invention will be made apparent from the following description made with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the drawings.
As illustrated in
As illustrated in
The connector terminal 3 includes a terminal body 4 as a first terminal part, illustrated in
The terminal body 4 is designed to have an opening 40 at a front end in a direction 250 (see
As illustrated in
The connector terminal 3 is inserted into the first space 22 through the opening 23, and kept housed in the first space 22. The connector housing 2 is formed with a plurality of the first spaces 22 arranged vertically in two zigzag rows, and further with a plurality of the second spaces 21 arranged above and below the vertical two columns of the first spaces 22. The connector terminal 3 is inserted into each of the first spaces 22.
As illustrated in
The connector housing 2 is formed further with an opening 25 between the first and second spaces 22 and 21 so as to allow the resilient piece 5 to partially protrude into the second space 21.
The terminal body 4 is formed by bending an electrically conductive metal sheet 4a illustrated in
As illustrated in
The terminal body 4 further includes a fixing section 43 for fixing the resilient piece 5 in the sheath portion 41 to allow the resilient piece 5 to make electrical connection with the sheath portion 41. As illustrated in
The sheath portion 4 further includes a stopper 45 at a rear thereof for preventing retreat of the resilient piece 5. The stopper 45 is formed by making a cut-out in a sidewall of the terminal body 4, and perpendicularly bending the sidewall inwardly of the terminal body 4. The stopper 45 is situated so as to make abutment with or be in the vicinity of a curved or arcuate first portion 51 (see
The projecting portion 44a is formed by punching the metal sheet 4a. The projecting portion 44a may be formed at the resilient piece 5 instead of the terminal body 4. In brief, the projecting portion 44a is designed to face the resilient piece 5 when the terminal body 4 includes the projecting portion 44a, whereas the projecting portion 44a is designed to face the terminal body 4 when the resilient piece 5 includes the projecting portion 44a. The resilient piece 5 may be fixed to the terminal body 4 by welding the resilient piece 5 to the terminal body 4 in place of deforming the fixing portion 44b.
As illustrated in
The distal ends 5a and 5b are spaced away from each other to thereby form the above-mentioned gap 50 therebetween.
The second portion 53 includes a curved portion 54 between the distal end 5a and the first portion 51. The curved portion 54 protrudes in an arcuate form towards the third portion 56.
The second portion 53 is formed flat between the distal end 5a and the curved portion 54.
The third portion 56 includes a contact portion 55 resiliently protruding into the second space 21 from the first space 22. The contact portion 55 outwardly protrude in a V-shape.
The third portion 56 includes a part 52 including the free distal end 5b thereof. The part 52 is bent in a V-shape to thereby protrude towards the second portion 53. The part 52 acts as a sliding portion slidable on the top surface 24a of the projection 24.
As illustrated in
The second portion 53 is formed flat so as to make close contact with an inner wall of the terminal body 4.
Hereinbelow is explained a process of fabricating the connector terminal 3 with reference to
In a process of fabricating the resilient piece 5, an electrically conductive metal sheet is punched into a predetermined shape, and then, bent into such a shape as illustrated in
Thus, as illustrated in
In addition, the resilient piece 5 and the terminal body 4 make contact with each other not through a plane-contact between a surface of the resilient piece 5 and a surface of the terminal body 4, but through a point-contact between a surface of the resilient piece and a summit of the projecting portion 44a, ensuring enhancement to reliability in the contact between the resilient piece 5 and the terminal body 4.
Hereinbelow is explained a process of assembling the connector terminal 3 into the connector housing 2 with reference to
When the connector terminal 3 is inserted into the first space 22 through the opening 23 of the connector housing 2, as illustrated in
As a result, the contact portion 55 of the resilient piece 5 is forced to protrude into the second space 21 from the first space 22 through the opening 25.
As illustrated in
Hereinbelow is explained a process of assembling the circuit board 210 into the connector 1 assembled in the above-mentioned manner, with reference to
The housing 230 holding the circuit board 210 therein is inserted into the hood 20 of the connector housing 2 into which the connector terminal 3 is inserted. Thus, as illustrated in
In the embodiment, the connector terminal 3 is inserted into the first space 21 of the connector housing 2 through the opening 23, and then, the contact portion 55 of the resilient piece 5 is pushed to thereby protrude into the second space 21 from the first space 22 through the opening 25. Thus, the contact portion 55 is in such a condition that the contact portion 55 is able to make contact with the terminal 240 of the circuit board 210 to be inserted into the second space 22 later. When the circuit board 210 is inserted into the second space 21, the contact portion 55 actually makes contact with the terminal 240 of the circuit board 210. Thus, if the terminal body 4 were designed to have a space in which the resilient piece 5 can be housed, it would be possible to have a space in the resilient piece 5 for allowing the projection 24 of the connector housing 2 to enter, which enables to down-size the connector terminal 3, and accordingly, the connector 1 housing the connector terminal 3 therein.
In the connector 1 in accordance with the embodiment, as having been explained so far, when the circuit board 210 is inserted into the second space 21 of the connector housing 2, the contact portion 55 of the resilient piece 5 protruding into the second space 21 through the opening 25 is pushed towards the first space 22, and hence, the first portion 51 of the resilient piece 5 is resiliently deformed. As a result, a reaction force brought by the first portion 51 ensures a high contact load between the contact portion 55 of the resilient piece 5 and the terminal 240 of the circuit board 210, in which case, since an inner stress of the resilient piece 5 is divided into three sections, specifically, the contact portion 55, the first portion 51, and the curved portion 54, the resilient piece 5 is prevented from being plastically deformed, and hence, the connector terminal 3 can have enhanced durability. If the resilient piece 5 is designed not to include the curved portion 54, since the flat second portion 53 makes close contact with an inner surface of the terminal body 4, an inner stress of the resilient piece 5 is divided into only two sections, specifically, the contact portion 55 and the first portion 51. Accordingly, the resilient piece 5 without the curved portion 54 would have a maximum stress greater than the same of the resilient piece 5 having the curved portion 54.
When the circuit board 210 is inserted into the second space 21 of the connector housing 2, the contact portion 55 of the resilient piece 5 is pushed towards the first space 22 or the opening 25 from the second space 21, specifically, pushed into the condition illustrated in
The present invention is useful to a connector terminal and a connector both used for electrical connection between devices equipped in an automobile and so on.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
The entire disclosure of both of Japanese Patent Applications Nos. 2014-133015 and 2014-138062 filed on Jun. 27, 2014 and Jul. 3, 2014, respectively, each including specification, claims, drawings and summary is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
---|---|---|---|
2014-133015 | Jun 2014 | JP | national |
2014-138062 | Jul 2014 | JP | national |
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