1. Field of the Invention
The invention relates to a connector terminal including a hollow sheath portion to be inserted into a terminal space formed in a housing of an electric connector, and an elastic contact piece positioned in the sheath portion to make mechanical and electrical contact with a male terminal of an opponent electric terminal when the male terminal is inserted into the sheath portion.
2. Description of the Related Art
There is known a female connector terminal to be inserted into a terminal space formed in a connector housing to make mechanical and electrical contact with a male terminal of an opponent connector when the male terminal is inserted into the terminal space.
A female terminal 1000 illustrated in
In the female terminal 1000 illustrated in
A female terminal 1100 illustrated in
The sheath portion 1101 is formed at sidewalls thereof with stepped portions 1105 in alignment with lower edges of the grooves 1104. Accordingly, the stepped portions 1105 support the ear pieces 1103 of the flat spring 1102, and the ear pieces 1103 are further supported on the lower edges of the grooves 1104 to thereby be located in a designed position.
The female terminal 1000 illustrated in
If the male terminal is inserted into the sheath portion 1101 while the elastic contact plate 1005 is floating up at the front edge thereof, the male terminal makes contact with and pushes the front edge, resulting in that it is afraid that the elastic contact plate 1005 may be bent or damaged by the male terminal.
In the female terminal 1100 illustrated in
As mentioned above, the conventional female terminals 1000 and 1100 are accompanied with a problem that when the male terminal is inserted into the sheath portion 1001 or 1101, it is possible that the male terminal may bend or damage the contact plate 1005 or the flat spring 1102 with the result of failure in electrical contact between the female and male terminals.
In view of the above-mentioned problems in the conventional female terminals, it is an object of the present invention to provide a connector terminal capable of surely allowing a male terminal to make contact with an elastic contact plate of a female terminal to thereby provide highly reliable contact between male and female terminals.
In one aspect of the present invention, there is provided a connector terminal including a hollow sheath portion to be inserted into a terminal space formed in a housing of an electric connector, and an elastic contact piece positioned in the sheath portion, the contact piece making mechanical and electrical contact with a male terminal of an opponent electric connector when the male terminal is inserted into the sheath portion, the male terminal being inserted into the sheath portion through an insertion path formed in the housing, the sheath portion being formed with a projection on at least one of inner walls thereof facing each other, the projection introducing a distal end of the contact piece to be located out of a cross-section of the insertion path in a direction perpendicular to a direction in which the male terminal is inserted into the sheath portion.
In accordance with the above-mentioned connector terminal, the projection introduces a distal end of the contact piece to be located out of a cross-section of the insertion path. That is, even if the elastic contact piece attempts to float up at its distal end to thereby be located within a cross-section of the insertion path, the projection makes abutment with the distal end of the elastic contact piece to prevent the elastic contact piece from displacing. Thus, it is possible to prevent the distal end of the elastic contact piece from interfering with the male terminal.
For instance, the projection may be formed by forming a recess on an outer surface of a sidewall of the sheath portion.
The projection may be formed on sidewalls of the sheath portion merely by pressing a metal sheet without necessity of newly forming a part on the sidewalls as the projection.
It is preferable that the projection is formed on both of the inner walls of the sheath portion.
By forming the projections on both of the inner walls of the sheath portion, the distal end of the elastic contact piece can make uniform contact at side edges thereof with the projections, ensuring it to prevent the elastic contact piece from displacing or floating up. That is, a pair of the projections prevents the elastic contact piece from displacing only at one of side edges.
It is preferable that the contact piece is formed with a raised portion at which the contact piece makes contact with the male terminal, a distance between the projection and a summit of the raised portion being smaller than a width of the male terminal.
Even if a male terminal is inserted into the sheath portion such that a longitudinal axis of the male terminal is out of a center of the sheath portion and is deviated towards one of sidewalls of the sheath portion, the projection allows the male terminal and the raised portion to make stable contact with each other.
It is preferable that a distance between the projections is smaller than a width of an opening through which a jig is inserted into the housing for releasing the sheath portion having been engaged to an engagement portion in the terminal space.
It is preferable that a distance between the projection and the inner wall facing the projection is smaller than a width of an opening through which a jig is inserted into the housing for releasing the sheath portion having been engaged to an engagement portion in the terminal space.
Even if a user attempts to insert a jig into not the opening, but the sheath portion, an inner space of the sheath portion is narrowed by the projection, and accordingly, it is possible to prevent the user from inserting a jig wrongly into the sheath portion.
It is preferable that the sheath portion has an opening greater in four directions than the insertion path when the connector terminal is inserted into the housing.
The advantages obtained by the aforementioned present invention will be described hereinbelow.
In accordance with the above-mentioned connector terminal, the projection makes contact with a distal end of the elastic contact piece to thereby prevent the elastic contact piece from displacing into an area corresponding to the insertion path. Accordingly, the elastic contact piece does not interfere at a distal end thereof with a male terminal having been inserted into the sheath portion. Thus, the male terminal is able to surely make mechanical and electrical contact with the elastic contact piece to thereby provide highly reliable electrical connection between the male terminal and the connector terminal.
The above and other objects and advantageous features of the present invention will be made apparent from the following description made with reference to the accompanying drawings, in which like reference characters designate the same or similar parts throughout the drawings.
A connector terminal in accordance with the preferred embodiment of the present invention and an electric connector employing the connector terminal are explained hereinbelow with reference to drawings. In the specification, a wording “front” or “forward” refers to a direction in which the connector terminal is inserted into a housing (that is, a direction X illustrated in
An electric connector 10 illustrated in
The electric connector 10 includes a housing 20 formed by a molding injection process, and a plurality of female connector terminals 30 in accordance with the preferred embodiment of the present invention. Each of the male terminals P of the male connector C is inserted into the corresponding connector terminal 30 to thereby make electrical contact with the connector terminal 30.
The housing 20 includes a housing body 21, and a locker arm 22.
The housing body 21 is in the form of a rectangular parallelepiped, and is formed with totally six terminal spaces 21a (see
The housing body 21 is formed at a front 21b thereof with a plurality of insertion openings 21c through each of which the male terminal P is inserted into the housing body 21. As illustrated in
As illustrated in
As illustrated in
The locker arm 22 includes a front end connected to the housing body 21, an arm body 22b supported by the front end 22a, a releaser 22c used for unlocking the connector terminal 30 from the housing body 21, and a rear end connected to the housing body 21 and located beneath the releaser 22c.
The front end 22a is elastically deformed when the releaser 22c is pushed down. The arm body 22b includes a claw 22e to be engaged to a housing H of the male connector C to thereby lock the housing H to the housing body 20. The releaser 22c is formed on the arm body 22b at a location between the front end 22a and the rear end 22d, and extends obliquely and upwardly towards the rear end 22d.
When the releaser 22c is pushed down, the arm body 22b is downwardly deformed with both the front end 22a and the rear end 22d acting as fulcrums, and makes abutment with the rear end 22d. Then, the arm body 22b is deformed wherein an area at which the front end 22a and the releaser 22c make abutment with the rear end 22d acts as a fulcrum. Thus, the housing 20 is unlocked from the housing H of the male connector C.
Hereinbelow is explained the connector terminal 30 with reference to the drawings.
As illustrated in
A cable (not illustrated) is compressed into and fixed in the bundle portion 33.
The sheath portion 31, the elastic contact piece 32 and the bundle portion 33 are integrally formed with one another by bending an electrically conductive metal sheet. As an alternative, the elastic contact piece 32 may be formed as a separate part from the sheath portion 31.
The sheath portion 31 is formed by punching a metal sheet into a desired shape, and bending a floor 31a, sidewalls 31b and 31c and a ceiling 31d into a quadratic prism.
The sheath portion 31 is formed at the sidewall 31b with an uprightly standing stabilizer 31e in order to prevent the connector terminal 30 from being inserted into the housing 20 upside down, and further, to stabilize a position of the connector terminal 30 relative to the housing 20 after the connector terminal 30 has been inserted into the housing 20.
The sheath portion 31 is formed at inner walls 31bA and 31cA of the sidewalls 31b and 31c thereof with projections 31f. As mentioned later in detail, the projections 31f introduce a distal end of the contact piece 32 to be located out of a cross-section of the insertion opening 21c. For instance, the projections 31f can be formed by forming recesses 31g on an outer surface of the sidewalls 31b and 31c of the sheath portion 31.
The sheath portion 31 is formed at the sidewalls 31b and 31c thereof with cut-outs 31h into which ears 32b of the elastic contact piece 32 are fit.
The elastic contact piece 32 is formed of an arcuate flat spring on the floor 31a in a longitudinal direction of the sheath portion 31. The elastic contact piece 32 includes a flat spring 32a bending in an arcuate form, ears 32b extending perpendicularly from side edges of the flat spring 32a at a longitudinal center of the flat spring 32a, and a raised portion 32c formed on the flat spring 32a between the ears 32b. The raised portion 32c makes contact with the male terminal P.
As illustrated in
The raised portion 32c is hemisphere (see
The connector terminal 30 is formed as follows.
First, a metal sheet in which the projections 31f have been already formed is punched into a desired outline including the sheath portion 31 in a developed condition. The cut-outs 31f are formed when the metal sheet is punched into the desired outline.
Then, the elastic contact piece 32 is positioned on the floor 31a of the sheath portion 31.
Then, the sidewalls 31b and 31c are caused to stand up relative to the floor 31a such that the ears 32b of the elastic contact piece 32 are fit into the cut-outs 31h.
Then, the sidewall 31c is bent to thereby form the ceiling 31d above the floor 31a, and a remainder except a portion which will be a recess 31j to which the lance portion 21h (see
Thus, there is completed the connector terminal 30.
The connector terminal 30 having the above-mentioned structure, in accordance with the preferred embodiment, is used as follows.
When a user fits the male connector C into the conventional electric connector 100, as illustrated in
Since the sheath portion 31 of the connector terminal 30 is formed at the inner walls 31bA and 31cA of the sidewalls 31b and 31c with the projections 31f, even if the elastic contact piece 32 floats up or noses down at the distal end 32d thereof into a range of a cross-section of the insertion opening 21c, the projections 31f make abutment with side edges 32dA (see
Consequently, as illustrated in
In the instant embodiment, as mentioned earlier, each of the insertion openings 21c includes the guide portion 21d having a smaller inner width at a location closer to the terminal space 21a, and the path 21e connecting therethrough the guide portion 21d and the terminal space 21a to each other.
Thus, the projections 31f restrict the distal end 32d of the elastic contact piece 32 such that the displacement of the distal end 32d is out of a cross-section of the path 21e having an inner width equal to the smallest inner width of the guide portion 21d.
Accordingly, the projections 31f prevent the distal end 32d of the elastic contact piece 32 from displacing towards a longitudinal axis of the sheath portion 31, resulting in that the distal end 32d is substantially in the level with an opening edge of the path 21e.
The guide portion 21d is designed to have a smaller inner width at a location closer to the terminal space 21a, and the path 21 is designed to have an inner width equal to the smallest inner width of the guide portion 21d and connect therethrough the guide portion 21d and the terminal space 21a to each other.
Thus, the sheath portion 31 may be designed to have a cross-section in accordance not with a largest cross-section of the insertion opening 21c, but with a smallest cross-section of the insertion opening 21c, that is, a cross-section of the path 21e. Consequently, the sheath portion 31 can be designed to have a small width and height, contributing to down-sizing of the connector terminal 30.
In the current embodiment, the projections 31f are formed by forming the recesses 31g on an outer surface of the sidewalls 31b and 31c of the sheath portion 31. Thus, it is not necessary to add a separate part as the projections 31f onto the sidewalls 31b and 31c. The projections 31f can be formed on the sidewalls 31b and 31c merely by pressing a metal sheet.
As illustrated in
After having been inserted into the connector terminal 30, the male terminal P makes contact with the raised portion 32c (see
For instance, as illustrated in
In such a condition, the male terminal P is positioned at a longitudinal axis thereof out of a summit 32f of the raised portion 32c of the elastic contact piece 32, resulting in poor stability in the male terminal P and reduction in an area through which the male terminal P and the elastic contact piece 32 make contact with each other. This may cause defectiveness in electrical connection between the male terminal P and the elastic contact piece 32.
However, as illustrated in
When the connector terminal 30 is released out of the housing 20, there is used a jig (not illustrated). The sheath portion 31 of the connector terminal 30 having been inserted into the terminal space 21a is engaged to the housing 20 by means of the stopper 21j. The jig releases the engagement of the sheath portion 31 with the stopper 21j to thereby allow the connector terminal 30 to be pulled out of the housing 20.
When the connector terminal 30 is pulled out of the housing 20 by means of the jig, the jig is inserted into the jig-insertion openings 21f (see
If a user inserts the jig wrongly into the insertion opening 21c formed at the front 21b of the housing 20, though the user intends to insert the jig into the jig-insertion opening 21f, the elastic contact piece 32 may be damaged by the jig.
As illustrated in
The jig has a width equal to a width L3 of the jig-insertion opening 21f.
Accordingly, even if a user attempts to insert the jig wrongly to the insertion opening 21c, the jig will make abutment with the projections 31f to thereby be prevented from further insertion.
Furthermore, if the jig has a width smaller than the width L1 of an opening of the sheath portion 31, but greater than the distance L2 between the projections 31f, the jig will make abutment with the projections 31f to thereby be prevented from further insertion.
Thus, it is possible to prevent the elastic contact piece 32 from being damaged by the wrong insertion of the jig into the insertion opening 21c.
The sheath portion 31 in the current embodiment is designed to include a pair of the projections 31f formed on the inner surfaces 31bA and 31cA of the sidewalls 31b and 31c. It should be noted that the sheath portion 31 may be designed to include one projection 31f on one of the inner surfaces 31bA and 31cA of the sidewalls 31b and 31c.
As illustrated in
The connector terminal in accordance with the present invention is suitable, as a connector for connecting wires to each other through which electric signals are transmitted, to an electric connector used broadly in fields such as an automobile industry, an electric/electronic device industry and various mechanical industries.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
The entire disclosure of Japanese Patent Application No. 2014-021522 filed on Feb. 6, 2014 including specification, claims, drawings and summary is incorporated herein by reference in its entirety.
Number | Date | Country | Kind |
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2014-021522 | Feb 2014 | JP | national |
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