The present invention relates to a connector.
A floating connector is known which is a connector used for connecting substrates and which includes a floating housing provided to be displaceable with respect to a fixed housing fixed to a substrate in order to absorb positional displacement with respect to a counterpart connector (another connector that is connected to the respective connector) (see Patent Document 1, for example). In the above described floating connector, the floating housing is provided to be displaceable in a pitch direction in which contacts are aligned, in a dual direction that is perpendicular to the pitch direction and in an insertion-extraction direction in which the connector is inserted in and extracted from.
However, the positional displacement with respect to the counterpart connector may occur in various directions, and is not limited to the above described pitch direction, the dual direction and the insertion-extraction direction. Thus, according to the above described floating connector, the floating housing cannot be smoothly displaced in accordance with the positional displacement occurred in various directions, and connection reliability may be lowered by being damaged or the like when fitting with the counterpart connector.
One aspect of the disclosure is to provide a connector capable of increasing connection reliability by absorbing mounting positional displacement with respect to a counterpart connector occurred in various directions.
According to one aspect of the disclosure, there is provided a connector including a plurality of contacts each including a contacting portion, provided at one end, that contacts a counterpart connector, a lead portion, provided at another end, that contacts a substrate, and a spring portion, provided between the contacting portion and the lead portion, that elastically deforms; a floating housing, fixed to the contacting portions of the plurality of contacts that are aligned in two columns of contacts, that fits with the counterpart connector; a first fixed housing, provided between the two columns of contacts, that is fixed to the substrate, and a second fixed housing, fixed to the first fixed housing, that sandwiches a portion adjacent to the lead portion of each of the plurality of contacts with the first fixed housing.
According to one aspect of the disclosure, a connector capable of increasing connection reliability by absorbing mounting positional displacement with respect to a counterpart connector occurred in various directions is provided.
The invention will be described herein with reference to illustrative embodiments. It is to be noted that, in the explanation of the drawings, the same components are given the same reference numerals, and explanations are not repeated.
(Structure of Connector)
First, an entire structure of a connector 1 of the embodiment is described with reference to
As illustrated in
In the drawings, an X direction is a width direction of the connector 1, and a Y direction is a depth direction of the connector 1. Further, a Z direction is a height direction of the connector 1 and also an insertion-extraction direction in which a counterpart connector (another connector that is connected to the connector 1) is inserted in and extracted from the connector 1. Further, in the following description, a floating housing 30 side is referred to as an upper side, and a first fixed housing 40 side and a second fixed housing 50 side are referred to as a lower side, in the Z direction, as well.
As illustrated in
Each of the first contacts 10 and the second contacts 20 is provided with a contacting portion that contacts a terminal of the counterpart connector at an upper end, a lead portion that is bonded to a substrate at a lower end, and a spring portion that elastically deforms between the contacting portion and the lead portion. Each of the first contacts 10 and the second contacts 20 is fixed to the floating housing 30 at a contacting portion side with respect to the spring portion, and is fixed to the first fixed housing 40 and the second fixed housing 50 at a lead portion side with respect to the spring portion.
The floating housing 30 is fixed at an upper end of each of the first contacts 10 and the second contacts 20, and the counterpart connector is inserted in and extracted from in the Z direction. The floating housing 30 has a shape that fits the counterpart connector, which is inserted in and extracted from in the Z direction, and as illustrated in
The lead portion side of each of the first contacts 10 and the second contacts 20 is connected to the substrate with the first fixed housing 40 and the second fixed housing, and the floating housing 30 is fixed to an upper end side of each of the first contacts 10 and the second contacts 20 with respect to the spring portion. As the spring portion of each of the first contacts 10 and the second contacts 20 elastically deforms, the floating housing 30 fixed to the contacting portion side is displaceable with respect to the substrate in the entire directions.
The first fixed housing 40 is provided between the two columns of contacts, in each of which the first contacts 10 and the second contacts 20 are alternatively aligned in the X direction. The first fixed housing 40 is provided with the fixed pawls 41 at both end portions in the X direction. The fixed pawl 41 is formed by a plate metal member, fixed at an end portion of the first fixed housing 40, and fixes the first fixed housing 40 to the substrate by engaging a folding portion at a lower end portion with an engaging hole provided at the substrate, for example.
The second fixed housings 50a and 50b have the same shape, and as illustrated in
The connector 1 has the above described configuration, and the lower end of each of the first contacts 10 and the second contacts 20 is fixed to the substrate with the first fixed housing 40 and the second fixed housing 50. As the spring portion of each of the first contacts 10 and the second contacts 20 elastically deforms, the floating housing 30 fixed at the upper end of each of the first contacts 10 and the second contacts 20 is displaceable with respect to the substrate in the entire directions.
(Contact)
Next, a structure of the first contact 10 and the second contact 20 is described.
(First Contact)
The first contact 10 is formed by a plate metal member by stamping and folding, and as illustrated in
In
Further, in the following description, a contacting portion 101 side is referred to as an upper side and a lead portion 115 side is referred to as a lower side, in the Zc direction, as well.
The contacting portion 101 is provided at one end (an upper end in
The bending portion 103 is provided at a lower side of the contacting portion 101, and the spring portion 105 is provided at a lower side of the bending portion 103. The spring portion 105 includes two first spring portions 105a that are apart from each other in the Zc direction, and a second spring portion 105b that connects the two first spring portions 105a.
The first spring portion 105a is formed by stamping to include a curved portion that protrudes in a direction perpendicular to the drawing direction (the Zc direction in
Similar to the first spring portion 105a, the second spring portion 105b is formed by stamping to include a curved portion, but different from the first spring portion 105a, the curved portion is not folded and the curved portion faces in a direction perpendicular to the first spring portion 105a. Thus, for the example of
As the first spring portions 105a and the second spring portion 105b elastically deform, the spring portion 105 is capable of bending in the entire directions on an XcYc plane, extendable in the Zc direction and elastically deformable to be twisted.
The number of each of the first spring portions 105a and the second spring portions 105b provided in the spring portion 105 is not limited to the configuration exemplified in this embodiment. The spring portion 105 may include three or more of the first spring portions 105a and two or more of the second spring portions 105b, for example.
The bending portion 107 is provided at a lower side of the spring portion 105, and the first fixed portion 109 is provided at a lower side of the bending portion 107. The first fixed portion 109 linearly draws in a direction (Zc direction) substantially parallel to the drawing direction of the contacting portion 101, and is sandwiched between the first fixed housing 40 and the second fixed housing 50.
The second fixed portion 113 is provided at a lower side of the first fixed portion 109. The second fixed portion 113 draws in a direction substantially parallel to the Yc direction, and as illustrated in
The lead portion 115 is provided at a lower side of the second fixed portion 113. The lead portion 115 is formed to draw in a direction substantially parallel to the Yc direction, and is exposed from the second fixed housing 50 to be bonded to the substrate.
(Second Contact)
Similar to the first contact 10, the second contact 20 is formed by a plate metal member by stamping and folding, and as illustrated in
Here, similar to the first contact 10, in
Similar to the contacting portion 101 of the first contact 10, the contacting portion 201 includes pawl portions 201a, 201b and 201c, and is fixed to the floating housing 30 to contact a terminal of the counterpart connector.
The bending portion 203 is provided at a lower side of the contacting portion 201, and a spring portion 205 is provided at a lower side of the bending portion 203. The spring portion 205 includes two first spring portions 205a that are apart from each other in the Zc direction, and a second spring portion 205b that connects the two first spring portions 205a.
The first spring portion 205a is formed by stamping to include a curved portion that protrudes in a direction perpendicular to the drawing direction of the contacting portion 201 (the Zc direction in
Similar to the first contact, the second spring portion 205b is formed by stamping in the same shape as the first spring portion 205a. However, for the second spring portion 205b, the curved portion is not folded and the curved portion faces a direction that is almost perpendicular to the curved portion of the first spring portion 205a. Thus, in
The number of each of the first spring portions 205a and the second spring portions 205b provided in the spring portion 205 is not limited to the configuration exemplified in this embodiment. The spring portion 205 may include three or more of the first spring portions 205a and two or more of the second spring portions 205b, for example, and may have a configuration different from that of the spring portion 105 of the first contact 10.
The first fixed portion 209 is provided at a lower side of the spring portion 205 of the second contact 20. The first fixed portion 209 linearly draws in a direction substantially parallel to a drawing direction (Zc direction) of the contacting portion 201 from a lower end of the spring portion 205, and is sandwiched between the first fixed housing 40 and the second fixed housing 50.
Similar to the first contact 10, the second fixed portion 213 including pawl portions 213a and 213b and the lead portion 215 are provided at a lower side of the first fixed portion 209. The second fixed portion 213 is fixed at a contact groove provided at a lower surface of the second fixed housing 50. The lead portion 215 is exposed from the second fixed housing 50 to be bonded to the substrate.
Here, as illustrated in
Further, the first spring portions 105a of the first contact 10 and the first spring portions 205a of the second contact 20 are formed to fold in opposite directions from each other (−Yc direction and +Yc direction) along the drawing directions of the lead portions 115 and 215.
As described above, the lead portions 115 and 215 of the first contact 10 and the second contact 20, respectively, are fixed to the substrate, and the lead portions 115 and 215 are fixed to the first fixed housing 40 and the second fixed housing 50, that are fixed to the substrate. Further, the contacting portions 101 and 201 of the first contact 10 and the second contact 20, respectively, are fixed to the floating housing 30. Due to the spring portions 105 and 205 that elastically deform, the first contact 10 and the second contact 20 support the floating housing 30 in a displaceable manner with respect to the substrate.
As illustrated in
Further, the first spring portions 105a and 205a of the first contact 10 and the second contact 20, respectively, are folded in opposite directions. With this configuration, the adjacent spring portion 105 of the first contact 10 and the spring portion 205 of the second contact 20 do not contact even when they elastically deform so that short circuit of the first contact 10 and the second contact 20 is prevented. Further, as the short circuit of the first contact 10 and the second contact 20 is prevented with the above described configuration, the connector 1 of the embodiment can be made small by narrowing a space between the first contact 10 and the second contact 20 in the column of contacts in the X direction.
(Floating Housing)
Next, the floating housing 30 is described.
The floating housing 30 includes a center wall portion 301 that draws in the X direction in an upper plane view, a sidewall portion 303 that surrounds the center wall portion 301, hole portions 307 provided at both end portions in the X direction, and contact holes 309 in which the first contacts 10 and the second contacts 20 are inserted.
The center wall portion 301 protrudes in the Z direction (upper direction) from a bottom surface of the floating housing 30, and is provided with plurality of contact grooves 305 in which the first contacts 10 and the second contacts 20 are inserted at both surfaces in the Y direction. The contact grooves 305 are formed along the Z direction to be connected to the contact holes 309 provided at the bottom surface of the floating housing 30, respectively.
The contact holes 309 include first contact holes 309a and second contact holes 309b that are alternatively provided in the X direction. The first contact 10 is inserted in the first contact hole 309a and the second contact 20 is inserted in the second contact hole 309b. Two columns of the contact holes 309 aligned in the X direction, apart from each other in the Y direction, are provided at the bottom surface of the floating housing 30.
As illustrated in
The contacting portion 101 is inserted in the contact groove 305 through the first contact hole 309a, and the first contact 10 is fixed to the contact groove 305 by the pawl portions 101a, 101b and 101c. Further, similarly, the contacting portion 201 is inserted in the contact groove 305 through the second contact hole 309b, and the second contact 20 is fixed to the contact groove 305 by the pawl portions 201a, 201b and 201c.
As described above, the contacting portion 101 of the first contact 10 and the contacting portion 201 of the second contact 20, that are inserted in the contact grooves 305 from the contact holes 309, are fixed to the floating housing 30. Further, the floating housing 30 is supported in a displaceable manner with respect to the substrate and the first and second fixed housings 40 and 50 by the first contacts 10 and the second contacts 20 in which the spring portions 105 and 205 elastically deform.
(Fixed Housing)
Next, the first fixed housing 40 and the second fixed housing 50 are described.
(First Fixed Housing)
The first fixed housing 40 includes a center portion 401 that draws in the X direction in an upper plane view, and side end portions 403 provided at both ends of the center portion 401 in the X direction. The first fixed housing 40 is placed between the two columns of contacts provided in the connector 1 and is fixed to the substrate with the second fixed housing 50.
The center portion 401 includes first receiving portions 407 each formed in a groove form along the Z direction, and sandwiching portions 405 each stepwisely protruded in the Z direction, at both side surfaces in the Y direction. The first receiving portions 407 are provided at an upper portion of the center portion 401 to receive the first spring portions 105a of the first contacts 10, respectively, to prevent the first spring portion 105a that elastically deforms from contacting the adjacent another first spring portion 105a or the like. The sandwiching portions 405 are provided at a lower portion of the center portion 401 and sandwich the first fixed portion 109 of the first contact 10 and the first fixed portion 209 of the second contact 20 with the second fixed housing 50.
Protruding portions 409 that protrude upwardly from the side end portions 403 are inserted in the hole portions 307 of the floating housing 30, respectively. The displacement amount of the floating housing 30 is limited to a range such that the protruding portion 409 of the first fixed housing 40 does not contact an inner wall of the respective hole portion 307. By limiting the displacement amount of the floating housing 30, damage or the like of the first contacts 10 and the second contacts 20 by an excessive load due to the large displacement of the floating housing 30, for example, can be prevented.
Fixed pins provided at the second fixed housing 50 that is fixed at side surfaces of the first fixed housing 40 are inserted in through holes 411a and 411b provided at the side end portions 403.
(Second Fixed Housing)
The second fixed housing 50 includes a center portion 501 that draws in the X direction in an upper plane view, and side end portions 503 provided at both ends of the center portion 501 in the X direction, and the second fixed housing 50 is fixed to a side surface of the first fixed housing 40.
The center portion 501 includes second receiving portions 505 each formed in a groove form along the Z direction and contact grooves 507. The second receiving portions 505 are provided at an upper portion of the center portion 501 at one side surface in the Y direction to receive the first spring portions 205a of the second contact 20, respectively, to prevent the second spring portion 205a that elastically deforms from contacting the adjacent another second spring portion 205a or the like.
The contact grooves 507 are provided at a lower portion of the center portion 501 at the one side surface in the Y direction to extend to the bottom surface of the center portion 501. The first contacts 10 and the second contacts 20 are inserted in the contact grooves 507. The contact grooves 507 sandwich the first fixed portions 109 of the first contacts 10 and the first fixed portions 209 of the second contacts 20 with the sandwiching portion 405 of the first fixed housing 40. Further, the second fixed portions 113 of the first contacts 10 and the second fixed portions 213 of the second contacts 20 are pushed in the contact grooves 507 at the bottom surface.
A fixed pin 509 that protrudes in the Y direction is provided at one of the side end portions 503 at a side where the second receiving portions 505 and the contact grooves 507 are provided. Further, a fixed hole 511 is provided at the other of the side end portions 503.
As illustrated in
As illustrated in
As described above, the first fixed housing 40 and the second fixed housing 50 sandwich the first fixed portions 109 of the first contacts 10 and the first fixed portions 209 of the second contacts 20 and are fixed to the substrate with the first contacts 10 and the second contacts 20.
As illustrated in
As described above, according to the connector 1 of the embodiment, the floating housing 30 is displaceable in various directions with respect to the substrate, and connection reliability is improved by absorbing the positional displacement with respect to the counterpart connector that occurs in various directions. Further, contact between the spring portions 105 and 205 of the adjacent first contact 10 and the second contact 20 is prevented. Thus, the alignment space between the first contact 10 and the second contact 20 can be made narrower so that the connector 1 can be made small.
Although a preferred embodiment of the connector has been specifically illustrated and described, it is to be understood that minor modifications may be made therein without departing from the spirit and scope of the invention as defined by the claims.
The present application is based on and claims the benefit of priority of Japanese Priority Application No. 2014-114184 filed on Jun. 2, 2014, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | Kind |
---|---|---|---|
2014-114184 | Jun 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2015/064078 | 5/15/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/186493 | 12/10/2015 | WO | A |
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Number | Date | Country | |
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20170141496 A1 | May 2017 | US |