Patent Grant
11710921
The contents of the following Japanese patent application(s) are incorporated herein by reference:
NO. 2021-155385 filed on Sep. 24, 2021.
The present invention relates to a connector with a metal spring.
Connectors that have a ring-shaped elastic metal member on an outer periphery of an inner conductor to electrically connect the cylindrical inner conductor and a cylindrical outer conductor provided outside the inner conductor are known.
Specifically, as such a connector, a connector with a retaining clip (400), which is an elastic metal member to electrically connect between an outer periphery of a cylindrical contact (700), serving as an inner conductor, and an inner periphery of a cylindrical outer connector body (200), serving as an outer conductor, is known (see, for example, Patent Literature 1).
In the connector disclosed in Patent Literature 1, the retaining clip (400) has an elastic protrusion (490), and the inner contact (700) and the elastic protrusion (490) are in contact with each other. In addition, an outer peripheral surface of the retaining clip (400) is in contact with an inner peripheral surface of the outer connector body (200). Thereby, the inner contact (700) and the outer connector body (200) are electrically connected via the retaining clip (400).
In the above-described connector, even when misalignment or the like occurs during use of the connector, elastic deformation of the elastic protrusion (490) is able to maintain the contact between the inner contact (700) and the elastic protrusion (490).
Patent Literature 1: Japanese Patent No. 3683864
However, contact between the outer peripheral surface of the retaining clip (400) and the inner peripheral surface of the outer connector body (200) is made between curved surfaces. Therefore, when misalignment or the like occurs during use of the connector, stable contact between the outer peripheral surface of the retaining clip (400) and the inner peripheral surface of the outer connector body (200) may not always be maintained. Therefore, the inner contact (700) and the outer connector body (200) may not always have a stable electric connection.
The present invention has been made with the purpose of solving such problems, and an object thereof is to provide a connector that is capable of electrically connecting the inner conductor and the outer conductor with stability.
To achieve the above-described object, a connector according to an aspect of the present invention includes: an inner conductor that is a cylindrical conductor; a central contact that is disposed inside along a central axis of the inner conductor; an insulating member that is interposed between the inner conductor and the central contact and which holds the central contact; a first flange and a second flange that are provided on an outer peripheral surface of the inner conductor spaced apart in a direction of the central axis; and a metal spring that is fitted in between the first flange and the second flange and is provided along the outer peripheral surface of the inner conductor. The metal spring includes: a C-shaped metal spring body which has a gap between both ends separated by a cutout in a cylindrical metal; a pair of curved parts connected in a curve to both the ends of the metal spring body; a pair of elastic pieces that extend from the pair of curved parts, respectively, so as to face an outer peripheral surface of the metal spring body; an inner protrusion that is provided on an inner peripheral surface of the metal spring body so as to protrude inside the metal spring body, and be in contact with the inner conductor with an elastic force; and an outer protrusion that is provided on an outer peripheral surface of the elastic piece so as to protrude outside the elastic piece, and be in contact with a cylindrical outer conductor provided outside the inner conductor with an elastic force.
With this configuration, the connector according to the aspect of the present invention is configured in such a manner that the inner protrusion provided on the inner peripheral surface of the metal spring body is in contact with the inner conductor with an elastic force, and the outer protrusion provided on the outer peripheral surface of the elastic piece, which is located on the metal spring, is in contact with the outer conductor with an elastic force. Therefore, the connector according to the aspect of the present invention enables stable electric connection between the inner conductor and the outer conductor via the metal spring even when there is misalignment or the like between parts during use of the connector.
In addition, curved parts, which are curved and folded back, are connected to both ends of the metal spring body, and the metal spring body is formed in the shape of the letter C. Therefore, when the metal spring is attached to the inner conductor from a side direction, the metal spring can be easily attached to the inner conductor by opening both the ends of the C-shaped metal spring.
In the connector with the above-described configuration, an outer diameter of the first flange may be configured to be larger than an outer diameter formed by the outer peripheral surfaces of the elastic pieces around a central axis of the inner conductor.
With this configuration, in the connector according to the present embodiment, the outer diameter of the first flange is larger than the outer diameter formed by the outer peripheral surfaces of the elastic pieces around the central axis of the inner conductor, so when the outer conductor is attached to the inner conductor, it is possible to prevent the elastic pieces from buckling and being damaged.
In the connector with the above-described configuration, the outer diameter of the first flange may be configured to be larger than an outer diameter of the second flange.
With this configuration, in the connector according to the aspect of the present invention, since the outer diameter of the first flange is larger than the outer diameter of the second flange, the outer peripheral surface of the second flange can be in contact with the outer conductor, while a top surface of the first flange is in contact with the outer conductor.
In the connector with the above-described configuration, a third flange may further be provided on the outer peripheral surface of the inner conductor, and an O-ring for waterproofing may be fitted in between the second flange and the third flange.
With this configuration, in the connector according to the aspect of the present invention, the O-ring for waterproofing is fitted in between the second flange and the third flange, making it possible to prevent water from the flange side from flowing to the side of an enclosure which includes the outer conductor.
In the connector with the above-described configuration, the outer protrusion may include a plurality of outer protrusions provided on the outer peripheral surfaces of the pair of elastic pieces.
According to this configuration, the connector according to the aspect of the present invention can disperse an external force that the elastic pieces receive from the outer conductor.
In the connector with the above-described configuration, the outer protrusion may be provided one each at each tip of the pair of elastic pieces.
With this configuration, the connector according to the aspect of the present invention has the outer protrusion one each at each tip of the pair of elastic pieces. Therefore, it is easier to transmit a force from pressure to the metal spring body than in the case of providing the outer protrusions on sides closer to the curved parts. It is also possible to prevent the metal spring from being plastically deformed by deformations exceeding an elastic range of the metal spring.
In the connector with the above-described configuration, the inner protrusion may include a plurality of inner protrusions provided on the inner peripheral surface of the metal spring body.
With this configuration, the connector according to the present embodiment allows contact between the inner protrusion and the inner conductor at more points.
In the connector with the above-described configuration, the inner protrusion may be provided one each on each end of the inner peripheral surface of the C-shaped metal spring body.
With this configuration, the connector according to the aspect of the present invention has the inner protrusion one each on each end of the inner peripheral surface of the C-shaped metal spring body. This makes it easier to transmit a force from pressure to the inner conductor than when the inner protrusions are provided on sides further away from the curved parts, thus ensuring contact pressure between the inner protrusion and the inner conductor.
In the connector with the above-described configuration, an outer peripheral end of the first flange may be configured so as to engage with a flange engagement portion in the enclosure which includes the outer conductor.
According to the aspect of the present invention, it is possible to provide a connector that can electrically connect between the inner conductor and the outer conductor with stability.
A connector 1 according to the present embodiment will be described below with reference to
The connector 1 includes an axial member 10, a central contact 11, an insulating member 12, a first flange 13, a second flange 14, a third flange 15, a protrusion 16, an O-ring 17, an O-ring 18, and a metal spring 20.
The axial member 10 is a cylindrical metal conductor. As a material of the axial member 10, for example, a zinc die-casting, brass, or the like is used. The axial member 10 is electrically connected to a cylindrical member 41 via the metal spring 20, as described below. The axial member 10 corresponds to the inner conductor according the present invention.
As illustrated in
As illustrated in
The mating connector, which is not illustrated in the drawings, is connected from above the contact 1 illustrated in
As illustrated in
As illustrated in
The first flange 13 is located on the outer peripheral surface of the axial member 10 in a central axial direction at distances from the second flange 14 and the third flange 15. The distance between the first flange 13 and the second flange 14 is, for example, approximately the same as the order of the height of the metal spring 20, in order to allow fitting of the metal spring 20, as described later, but may be larger than the height of the metal spring 20. The distance between the second flange 14 and the third flange 15 is, for example, approximately the same as the order of the height of the O-ring 17, in order to allow fitting of the O-ring 17, as described later, but may be larger than the height of the O-ring 17.
As illustrated in
The outer diameter R1 of the first flange 13 is larger than the outer diameter r formed by the outer peripheral surfaces of the elastic pieces 24 and 25 around the central axis of the axial member 10, so when the cylindrical member 41 is attached to the axial member 10, it is possible to prevent the elastic pieces 24 and 25 from buckling and being damaged.
In other words, if the outer diameter R1 of the first flange 13 is smaller than the outer diameter r formed by the outer peripheral surfaces of the elastic pieces 24 and 25, when the cylindrical member 41 is attached to the axial member 10, the elastic pieces 24 and 25 and the cylindrical member 41 come into direct contact with each other, which may cause the elastic pieces 24 and 25 to buckle and be damaged, thus these measures prevent such a situation from occurring.
Also, as illustrated in
The protrusion 16 is, as illustrated in
In the contact 1 in which the metal spring 20, which will be described below, is assembled on the axial member 10, as illustrated in
As illustrated in
As illustrated in
As illustrated in
The metal spring body 21 is a C-shaped portion in which a cutout is provided in cylindrical metal so as to provide a gap between both ends. Here, the both ends of the metal spring body 21 are a body end 21a and a body end 21b, which correspond to respective tips of the C-shaped portion illustrated in
Since the metal spring body 21 is formed in the shape of the letter C, it is possible to easily attach the metal spring 20 to the axial member 10 by opening the body ends 21a and 21b, which are both ends of the C-shaped metal spring 20, when the metal spring 20 is attached to the axial member 10 from a side direction.
Both the body ends 21a and 21b of the C-shaped metal spring body 21, and a pair of curved parts, which are curved into the shape of the letter U to be described later, are connected. The inner protrusions 26 and 27, which will be described below, are provided on an inner peripheral surface of the metal spring body 21 so as to protrude inwardly.
As illustrated in
The curved part 22 is connected to the body end 21a in a curve. The curved part 23 is connected to the body end 21b in a curve. In the metal spring 20, the curved parts 22 and 23 are curved outwardly from the metal spring body 21, and the elastic pieces 24 and 25, which will be described below, extend from curved ends 22a and 23a of the curved parts 22 and 23, respectively.
The elastic pieces 24 and 25 are a pair of elastic pieces extending from the curved parts 22 and 23, which are a pair of curved parts, so as to face an outer peripheral surface of the metal spring body 21. As illustrated in
As described above, the elastic pieces 24 and 25 are made of a copper alloy, titanium, or the like and have elasticity. For example, when an external force is applied from the outside to the inside in a radial direction to the elastic piece 24 illustrated in
Similarly, when an external force is applied to the elastic piece 25 illustrated in
In this way, since the elastic pieces 24 and 25 are displaced when being subjected to an external force, the external force received from the cylindrical member 41, which will be described below, causes the inner protrusions 26 and 27 to be displaced inwardly and causes them to come into contact with the outer peripheral surface of the axial member 10. This enables stable electric connection between the axial member 10 and the metal spring 20 even when there is misalignment between parts.
As illustrated in
An elastic force is generated by an external force received from the cylindrical member 41, which will be described below, so that the inner protrusions 26 and 27 are each displaced inwardly to be brought into contact with the axial member 10.
In the present embodiment, the inner protrusions 26 and 27 are provided, respectively, on the sides closer to the body ends 21a and 21b, which are both the ends of the inner peripheral surface of the C-shaped metal spring body 21. This makes it easier to transmit a force from pressure to the axial member 10 than when the inner protrusions 26 and 27 are located on sides further away from the curved parts 22 and 23, and therefore contact pressure between the inner protrusion 26, 27 and the axial member 10 can be secured.
The outer protrusion 28 is provided on the outer peripheral surface of the elastic piece 24 so as to protrude outwardly from the elastic piece 24 and is made to be in contact with the cylindrical member 41, which will be described below, that is provided outside the axial member 10 with an elastic force. The outer protrusion 29 is provided on the outer peripheral surface of the elastic piece 25 so as to protrude outwardly from the elastic piece 25 and is made to be in contact with the cylindrical member 41, which will be described below, that is provided outside the axial member 10 with an elastic force.
When the outer protrusion 28 receives an external force from the inner peripheral surface of the cylindrical member 41, which will be described below, the elastic piece 24 is displaced inwardly and also displaces the metal spring body 21 inwardly. When the outer protrusion 29 receives the external force from the inner peripheral surface of the cylindrical member 41, which will be described below, the elastic piece 25 is displaced inwardly and also displaces the metal spring body 21 inwardly.
In the present embodiment, the outer protrusions 28 and 29 are provided, respectively, on tips (on sides further away from the curved parts) of the pair of elastic pieces 24 and 25. This makes it easier to transmit a force from pressure to the metal spring body 21 than when the outer protrusions 28 and 29 are located on sides closer to the curved parts 22 and 23, and therefore prevents the metal spring 20 from being plastically deformed due to deformations exceeding an elastic range of the metal spring 20.
The metal spring 60 is different from the metal spring 20 which has the two inner protrusions, in that it has four inner protrusions, i.e. inner protrusions 66a, 66b, 67a, and 67b on the inner peripheral surface of the metal spring body 61.
The metal spring 60 is different from the metal spring 20 which has one outer protrusion on the outer peripheral surface of each elastic piece, in that it has two outer protrusions, i.e. outer protrusions 68a and 68b on the outer peripheral surface of the elastic piece 64. The metal spring 60 is also different from the metal spring 20 which has one outer protrusion on the outer peripheral surface of each elastic piece, in that it has two outer protrusions, i.e. outer protrusions 69a and 69b on the outer peripheral surface of the elastic piece 65.
By providing a plurality of outer protrusions, it is possible to disperse the external force received by the elastic pieces 64 and 65 from the cylindrical member 41, which will be described below. Also, by providing a plurality of inner protrusions, it is possible to make the inner protrusions be in contact with the axial member 10 at more points.
The connector 1 is used, for example, as a part of an external device such as the rear case for an in-vehicle camera. As illustrated in
The cylindrical member 41 is a cylindrical metal conductor provided on the outside of the axial member 10, and is in contact with the outer protrusions 28 and 29 with an elastic force. In other words, the cylindrical member 41 exerts an external force on the outer protrusions 28 and 29 of the axial member 10 and displaces the elastic pieces 24 and 25 inwardly. The axial member 10 is inserted into the inside of the cylindrical member 41. The cylindrical member 41 corresponds to the outer conductor according to the present invention.
As illustrated in
A lock portion 42 is provided on a side of the cylindrical member 41. When the lock portion 42 engages with an external component, the lock portion 42 engages with a lock receiving portion of the mating component to fit the cylindrical member 41 in the mating component.
Therefore, while in the state illustrated in
By receiving the above-described inward displacement of the elastic piece 24, the external force is applied onto a portion of the metal spring body 21 facing the elastic piece 24 through the curved part 22, and the portion is then displaced inwardly. As a result, the inner protrusion 26 is displaced inwardly, so that the inner protrusion 26 comes into contact with the outer peripheral surface of the axial member 10 with a certain amount of contact pressure.
Similarly, by receiving the above-described inward displacement of the elastic piece 25, the external force is applied onto a portion of the metal spring body 21 facing the elastic piece 25 through the curved part 23, and the portion is then displaced inwardly. As a result, the inner protrusion 27 is displaced inwardly, so that the inner protrusion 27 comes into contact with the outer peripheral surface of the axial member 10 with a certain amount of contact pressure.
As described above, the connector 1 according to the present embodiment includes: the axial member 10 being the cylindrical conductor; the central contact 11 arranged inside along the central axis of the axial member 10; the insulating member 12 that is interposed between the axial member 10 and the central contact 11 and which holds the central contact 11; the first flange 13 and the second flange 14 that are provided on the outer peripheral surface of the axial member 10 spaced apart in the direction of the central axis of the axial member 10; and the metal spring 20 that is fitted in between the first flange 13 and the second flange 14 and which is provided along the outer peripheral surface of the axial member 10.
The metal spring 20 is configured to include: the C-shaped metal spring body 21 which has the gap between both the ends, i.e. the body ends 21a and 21b separated by the cutout in the cylindrical metal; the pair of curved parts 22 and 23 that are connected in a curve to the body ends 21a and 21b, i.e. both ends of the metal spring body 21; the pair of elastic pieces 24 and 25 extending from the pair of curved parts 22 and 23 so as to face the outer peripheral surface of the metal spring body 21; the inner protrusions 26 and 27 that are provided on the inner peripheral surface of the metal spring body 21 so as to protrude inside the metal spring body 21 and be in contact with the axial member 10 with an elastic force; and the outer protrusions 28 and 29 that are provided on the outer peripheral surfaces of the pair of elastic pieces 24 and 25 so as to protrude outside the elastic pieces 24 and 25 and be in contact with the cylindrical member 41 provided outside the axial member 10 with an elastic force.
With this configuration, the connector 1 according to the present embodiment is configured in such a manner that the inner protrusions 26 and 27 provided on the inner peripheral surface of the metal spring body 21 are in contact with the axial member 10 with an elastic force, and the outer protrusions 28 and 29 provided on the outer peripheral surfaces of the elastic pieces 24 and 25, which are located on the metal spring 20, are in contact with the cylindrical member 41 with an elastic force. Therefore, the connector 1 according to the present embodiment enables stable electric connection between the axial member 10 and the cylindrical member 41 via the metal spring 20 even when there is misalignment or the like between parts during use of the connector 1.
In addition, the curved parts 22 and 23, which are curved and folded back, are connected to both the ends of the metal spring body 21, and the metal spring body 21 is formed in the shape of the letter C. Therefore, when the metal spring 20 is attached to the axial member 10 from the side direction, the metal spring 20 can be easily attached to the axial member 10 by opening both the ends, i.e. the body ends 21a and 21b of the C-shaped metal spring 20.
In addition, in the connector 1 according to the present embodiment, the outer diameter R1 of the first flange 13 is configured to be larger than the outer diameter r formed by the outer peripheral surfaces of the elastic pieces 24 and 25 around the central axis of the axial member 10.
With this configuration, in the connector 1 according to the present embodiment, the outer diameter R1 of the first flange is larger than the outer diameter r formed by the outer peripheral surfaces of the elastic pieces 24 and 25 around the central axis of the axial member 10, so when the cylindrical member 41 is attached to the axial member 10, it is possible to prevent the elastic pieces 24 and 25 from buckling and being damaged.
In addition, in the connector 1 according to the present embodiment, the outer diameter R1 of the first flange 13 is configured to be larger than the outer diameter R2 of the second flange 14.
With this configuration, in the connector 1 according to the present embodiment, since the outer diameter R1 of the first flange 13 is larger than the outer diameter R2 of the second flange 14, the outer peripheral surface of the second flange 14 can be in contact with the cylindrical member 41, while the top surface of the first flange 13 is in contact with the cylindrical member 41.
In addition, the connector 1 according to the present embodiment is configured to further include the third flange 15 on the outer peripheral surface of the axial member 10, and the O-ring 17 for waterproofing is fitted in between the second flange 14 and the third flange 15.
With this configuration, in the connector 1 according to the present embodiment, the O-ring 17 for waterproofing is fitted in between the second flange 14 and the third flange 15, making it possible to prevent water from the flange side from flowing to the side of the rear case 40 which has the cylindrical member 41.
In addition, the connector 1 according to the present embodiment may be configured in such a manner that the four outer protrusions 68a, 68b, 69a, and 69b are provided on the outer peripheral surfaces of the pair of elastic pieces 64 and 65.
This configuration allows the connector 1 according to the present embodiment to disperse the external force that the elastic pieces 64 and 65 receive from the cylindrical member 41.
The connector 1 according to the present embodiment is configured to have one outer protrusion 28 at the tip of the elastic piece 24 and one outer protrusion 29 at the tip of the elastic piece 25.
With this configuration, the connector 1 according to the present embodiment has one of the outer protrusions 28 and 29 on each tip of the pair of elastic pieces 24 and 25, respectively. Therefore, it is easier to transmit a force from pressure to the metal spring body 21 than in the case of providing the outer protrusions 28 and 29 on the sides closer to the curved parts 22 and 23. It is also possible to prevent the metal spring 20 from being plastically deformed by deformations exceeding the elastic range of the metal spring 20.
In addition, the connector 1 according to the present embodiment may be configured in such a manner that the four inner protrusions 66a, 66b, 67a, and 67b are provided on the inner peripheral surface of the metal spring body 61.
With this configuration, the connector 1 according to the present embodiment allows contact between the metal spring 60 and the axial member 10 at more points, i.e. the inner protrusions 66a, 66b, 67a, and 67b.
The connector 1 according to the present embodiment is configured to provide one inner protrusion 26 on the side closer to the body end 21a on the inner peripheral surface of the C-shaped metal spring body 21, and one inner protrusion 27 on the side closer to the body end 21b on the inner peripheral surface of the C-shaped metal spring body 21.
With this configuration, in the connector 1 according to the present embodiment, the inner protrusions 26 and 27 are provided, respectively, on the sides closer to the body ends 21a and 21b on the inner peripheral surface of the C-shaped metal spring body 21. This makes it easier to transmit a force from pressure to the axial member 10 than when the inner protrusions 26 and 27 are provided on the sides further away from the curved parts 22 and 23, thus ensuring contact pressure between the inner protrusion 26, 27 and the axial member 10.
In addition, the connector 1 according to the present embodiment is configured in such a manner that the outer peripheral end of the first flange 13 engages with the flange engagement portion 43 in the rear case 40 which includes the cylindrical member 41.
As described above, the connector according to the embodiment of the present invention is able to provide stable electric connection between the inner conductor and the outer conductor, which is useful for connectors in general.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2021-155385 | Sep 2021 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6386914 | Collins | May 2002 | B1 |
| 10756455 | Bence | Aug 2020 | B2 |
| 20090047814 | Daamen | Feb 2009 | A1 |
| 20200313355 | Bronk | Oct 2020 | A1 |
| Number | Date | Country |
|---|---|---|
| 2104188 | Sep 2009 | EP |
| 3683864 | Aug 2005 | JP |
| Entry |
|---|
| Extended European Search Report for counterpart European Application No. 22171416.5, issued by the European Patent Office dated Oct. 20, 2022. |
| Number | Date | Country | |
|---|---|---|---|
| 20230103190 A1 | Mar 2023 | US |
