The subject matter herein relates generally to electrical connectors that releasably mate to one another via latching mechanisms.
Electrical connectors provide communicative interfaces between electrical components to transmit power and/or signals therethrough. For example, the electrical connectors may be used within telecommunication equipment, servers, and data storage or transport devices. Some electrical connectors include latching mechanisms configured to secure two connectors in a mated configuration to maintain a conductive signal path through the connectors.
However, the latching mechanisms of some electrical connectors are not designed with the ability for a simple, controlled release of the mated connectors. For example, in order to disconnect two connectors, some latching mechanisms require a user to locate a deflectable latch and pry the latch off of a catch surface via the use of a tool or the user's fingers. It may be difficult for a user to locate, access, and properly actuate the latch to disconnect the connectors. Furthermore, in use, two mated connectors may experience an axial pull force that pulls one of the connectors away from the other connector. The latching mechanisms are configured to resist such axial pull forces. However, if an axial pull force exceeds an axial force resistance upper limit of the latching mechanism, then the connectors will be disconnected and the latching mechanism and/or other components of the connectors may be damaged.
Accordingly, there is a need for an electrical connector that offers simple, releasable coupling to a mating connector.
In one embodiment, an electrical connector is provided that includes a housing, a latch member, and a shell. The housing holds multiple electrical conductors that are terminated to a cable extending from a cable end of the housing. The latch member is pivotably coupled to an outer surface of the housing via an axle. The latch member includes an elongated stem extending between a front end and an opposite rear end. The latch member includes a hook tip at the front end configured to couple to a locking tab of a mating connector. The latch member includes an actuator segment at the rear end. The actuator segment has a ramp surface. The latch member is pivotably coupled to the housing at a pivot location between the hook tip and the actuator segment along a length of the stem. The shell surrounds the housing. The shell includes a ridge protruding inward from an interior surface of the shell. The ridge engages the ramp surface of the actuator segment. Rearward movement of the shell causes the latch member to pivot from a locking position to a release position due to sliding engagement between the ridge and the ramp surface. The hook tip is disposed more proximate to the housing in the locking position than in the release position.
In another embodiment, a connector system is provided that includes a plug connector and a receptacle connector. The plug connector includes a plug housing, a latch member, and a shell. The plug housing holds multiple electrical conductors. The latch member is pivotably coupled to an outer surface of the plug housing. The latch member includes an elongated stem extending between a front end and an opposite rear end. The latch member includes a hook tip at the front end and a ramp surface at the rear end. The latch member is pivotably coupled to the housing at a pivot location between the hook tip and the ramp surface along a length of the stem. The shell surrounds the housing. The shell includes a ridge protruding inward from an interior surface of the shell and engaging the ramp surface. The receptacle connector includes a receptacle housing that holds multiple electrical conductors. The receptacle housing defines a socket at a mating end of the receptacle housing. The receptacle connector includes a locking tab on an outer surface of the receptacle housing. In a mated configuration, the plug housing is received within the socket of the receptacle housing, and the electrical conductors of the plug connector engage the electrical conductors of the receptacle connector. The hook tip of the latch member is latched to the locking tab in a locking position of the latch member to secure the plug housing to the receptacle housing. Rearward movement of the shell away from the receptacle connector causes the latch member to pivot from the locking position to a release position due to sliding engagement between the ridge and the ramp surface. The hook tip is unlatched from the locking tab in the release position.
In another embodiment, an electrical connector is provided that includes a housing, a latch member, a shell, and a tether. The housing holds multiple electrical conductors that are terminated to a cable extending from a cable end of the housing. The latch member is pivotably coupled to an outer surface of the housing. The latch member includes an elongated stem extending between a front end and an opposite rear end. The latch member includes a hook tip at the front end configured to couple to a locking tab of a mating connector. The latch member includes an actuator segment at the rear end. The actuator segment has a ramp surface. The latch member is pivotably coupled to the housing at a pivot location that is between the hook tip and the actuator segment along a length of the stem. The shell surrounds the housing. The shell includes a ridge protruding inward from an interior surface of the shell. The ridge engages the ramp surface of the actuator segment. The tether is connected to the shell and extends rearward from a rear end of the shell. The tether is configured to pull the shell rearward, causing the latch member to pivot from a locking position to a release position due to sliding engagement between the ridge and the ramp surface.
In the mated configuration shown in
The plug connector 102 includes a shell or cover 108 and a cable strain relief bushing 110. The shell 108 extends from a front end 112 to an opposite rear end 114. As used herein, relative or spatial terms such as “front,” “rear,” “top,” “bottom,” “left,” and “right” are only used to distinguish the referenced elements and do not necessarily require particular positions or orientations in the connector system 100 or in the surrounding environment of the connector system 100. The front end 112 is located proximate to the receptacle connector 104. The cable strain relief bushing 110 is mounted to the rear end 114 of the shell 108. The cable 106 protrudes from the plug connector 102 through the cable strain relief bushing 110. The strain relief bushing 110 is configured to protect the cable 106 and the connector 102 by reducing strain at the interface between the cable 106 and the connector 102 due to pulling the cable 106 in various angles relative to the connector 102.
The plug connector 102 is secured to the receptacle connector 104 via a latch member 116 disposed within the shell 108. In the illustrated embodiment, an end of the latch member 116 protrudes beyond the front end 112 of the shell 108 and latches to a corresponding catch surface on the receptacle connector 104. As described in more detail herein, the latch member 116 is configured to release from the catch surface of the receptacle connector 104 to allow the connectors 102, 104 to disconnect in response to rearward movement of the shell 108. For example, pulling (or pushing) the shell 108 in a rearward direction 118 (e.g., away from the receptacle connector 104) causes the latch member 116 to release the catch surface of the receptacle connector 104. The shell 108 may be moved rearward by a user grasping and pulling the shell 108 directly. An exterior surface 120 of the shell 108 may have an ergonomic contour designed to accommodate a user's fingers. The ergonomic contour of the shell 108 in the illustrated embodiment is generally cylindrical and includes an annular groove or depression 122. Although the shell 108 is generally cylindrical in
The plug connector 102 further includes the latch member 116 that is pivotably coupled to an outer surface 144 of the plug housing 128. The plug connector 102 includes two latch members 116 in the illustrated embodiment, but may include one, three, or more than three latch members 116 in alternative embodiments. The two latch members 116 are spaced apart from each other along a perimeter of the housing 128. For example, the two latch members 116 in
The latch member 116 has an elongated stem 146 that extends between a front end 148 and an opposite rear end 150. The latch member 116 includes a hook tip 152 at the front end 148. The hook tip 152 couples to a locking tab 154 of the receptacle connector 104 to secure the plug connector 102 to the receptacle connector 104. The latch member 116 includes an actuator segment 156 at least proximate to the rear end 150. The actuator segment 156 is configured to receive an applied force, which may cause the latch member 116 to pivot if the applied force overcomes a resistive or biasing force of the latch member 116. The latch member 116 is mounted or coupled to the plug housing 128 at a pivot location 158 of the latch member 116. The pivot location 158 is disposed between the hook tip 152 and the actuator segment 156 along the length of the stem 146. The latch member 116 pivots relative to the housing 128 at the pivot location 158. Since the pivot location 158 is axially between the hook tip 152 and the actuator segment 156, inward movement of the actuator segment 156 (e.g., towards the central axis 136) causes the hook tip 152 to move outward (e.g., away from the central axis 136), and vice-versa.
The latch member 116 is configured to pivot between a locking position and a release position. The hook tip 152 is configured to latch onto the locking tab 154 of the receptacle connector 104 when in the locking position. The latch member 116 is in the locking position in
The latch member 116 further includes a deflectable return spring beam 160 that extends from the stem 146 at a location between the pivot location 158 and the actuator segment 156 along the length of the stem 146. The return spring beam 160 has a contact segment 162 that engages the outer surface 144 of the plug housing 128 to bias the latch member 116 in the locking position. In the illustrated embodiment, the return spring beam 160 is cantilevered from the stem 146, and the contact segment 162 is at least proximate to a distal, free end 164 of the return spring beam 160. When an applied force is applied on the actuator segment 156 towards the central axis 136, the return spring beam 160 may deflect and provide a resistive force that opposes the pivoting of the latch member 116. In an alternative embodiment, the return spring beam 160 is located between the pivot location 158 and the hook tip 152, and the return spring beam 160 extends outward from the stem 146 to engage an interior surface 166 of the shell 108 to bias the latch member 116 in the locking position.
The latch member 116 is within the cavity 126 of the shell 108 and is disposed between the outer surface 144 of the plug housing 128 and the interior surface 166 of the shell 108. In an embodiment, the plug housing 128 has a generally cylindrical outer surface 144, and the shell 108 has a cylindrical body 168. The cavity 126 has a greater diameter than the housing 128, such that an annular gap 170 is defined between the outer surface 144 and the interior surface 166. The latch member 116 is disposed within the annular gap 170. In an embodiment, the front end 148 of the latch member 116 protrudes from the cavity 126 beyond the front end 112 of the shell 108. The hook tip 152 is disposed frontward of the shell 108. In an alternative embodiment, the shell 108 surrounds the front end 148 of the latch member 116.
The actuator segment 156 includes a ramp surface 172. The ramp surface 172 is angled or curved to extend laterally outward (e.g., away from the central axis 136) with increasing distance along the ramp surface 172 towards the rear end 150. Thus, the portion of the ramp surface 172 most proximate to the rear end 150 is located farther away from the central axis 136 than a proximity between the central axis 136 and the portion of the ramp surface 172 most proximate to the front end 148. The shell 108 includes a ridge 174 that protrudes inward (e.g., toward the central axis 136) from the interior surface 166 of the shell 108. The ridge 174 engages the ramp surface 172. Rearward movement of the shell 108 (relative to the plug housing 128) causes the ridge 174 to slide along the ramp surface 172, which provides an applied force on the actuator segment 156 in an inward direction. Assuming the applied force on the actuator segment 156 due to the rearward movement of the shell 108 is greater than the resistance provided by the return spring beam 160, the latch member 116 pivots from the locking position to the release position. In an embodiment, the ridge 174 is extends along a full inner perimeter of the shell 108. For example, the ridge 174 may be annular or ring-shaped if the shell 108 is cylindrical. Therefore, the ridge 174 engages the actuator segments 156 of each of the latch members 116 pivotably coupled to the plug housing 128 at spaced apart locations. Alternatively, the shell 108 may include multiple discrete ridges 174 that each engages a subset of the latch members 116 instead of one ridge 174 that engages all latch members 116. Regardless of the number of ridges 174, the rearward movement of the shell 108 is configured to pivot all of the latch members 116 equally. For example, either all of the latch members 116 pivot to the release position or none of the latch members 116 pivot to the release position (e.g., which could happen if the applied forces from the ridge(s) 174 on the actuator segments 156 do not overcome the resistance provided by the return spring beams 160).
In an embodiment, the actuator segment 156 of the latch member 116 includes a groove 176. The groove 176 is depressed inward toward the central axis 136. The ramp surface 172 defines a rear portion of the groove 176. The ridge 174 of the shell 108 is received within the groove 176. The reception of the ridge 174 within the groove 176 couples the shell 108 to the latch member 116. The reception of the ridge 174 in the groove 176 also indirectly couples the shell 108 to the plug housing 128 via the latch members 116 that are mounted to the housing 128. For example, rearward movement of the shell 108 causes the ridge 174 to abut the rear portion of the groove 176 defined by the ramp surface 172, and forward movement of the shell 108 results in the ridge 174 abutting a front portion 178 of the groove 176 defined by a curved or angled surface of the stem 146. In an embodiment, the ridge 174 has a ramp surface 180 that has a complementary angle as the ramp surface 172 of the latch member 116. The ramp surface 180 of the ridge 174 engages and slides along the ramp surface 172 when the shell 108 is moved axially.
The shell 108 extends axially beyond the cable end 140 of the plug housing 128 to the rear end 114 of the shell 108. The rear end 114 of the shell 108 is mounted to the cable strain relief bushing 110. For example, the shell 108 may include tabs or a flange 182 at the rear end 114 received within a slot 184 of the strain relief bushing 110. The strain relief bushing 110 defines a channel 186 through which the cable 106 extends to exit the cavity 126 of the plug connector 102.
The receptacle connector 104 includes a receptacle housing 188 which holds the electrical conductors 134 of the receptacle connector 104. The receptacle housing 188 extends between a mating end 190 and an opposite cable end 192. The housing 188 defines a socket 194 at the mating end 190. When the connectors 102, 104 are in the mated configuration shown in
The locking tab 154 of the receptacle connector 104 includes a catch surface 212 and a ramp 214. The ramp 214 slopes towards the mating end 190 from an outer edge 216 of the catch surface 212 to the outer surface 196 of the receptacle housing 188. During a mating operation when the plug and receptacle connectors 102, 104 are moving toward each other, the hook tip 152 of the latch member 116 engages and slides along the ramp 214 of the locking tab 154, which forces the front end 148 of the latch member 116 to pivot outward from the locking position towards the release position. As the latch member 116 pivots, the return spring beam 160 deflects due to the reduced distance between the stem 146 and the outer surface 144. Once a catch surface 218 of the hook tip 152 passes beyond the outer edge 216 of the locking tab 154, the return spring beam 160 resiles and pivots the latch member 116 back to the locking position. In the locking position shown in
The location of the shell 108 relative to the plug housing 128 is rearward of the location of the shell 108 relative to the plug housing 128 in
Since rearward movement of the shell 108 can release the latch members 116, a user can simply uncouple the connectors 102, 104 by pulling directly on the shell 108, which is easily accessible, instead of having to locate and manipulate the individual latches. Furthermore, the embodiments described herein may protect the structural integrity of the connectors 102, 104 and/or the cables 106 (shown in
Although the cable 106 (
In the illustrated embodiment, a proximal end 502 of the tether 124 is fixed to a ring 504 that is located within the cavity 126 of the shell 108. The ring 504 engages the rear end 114 of the shell 108 to transfer tension on the tether 124 to rearward movement of the shell 108. The ring 504 distributes the pull force along a greater area than if the tether 124 was attached directly to a portion of the shell 108. In the illustrated embodiment, the ring 504 indirectly engages the shell 108 via the cable strain relief bushing 110. The ring 504 defines openings 506 that allow the wires of the cable 106 (shown in
It is to be understood that the above description is intended to be illustrative, and not restrictive. For example, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means-plus-function format and are not intended to be interpreted based on 35 U.S.C. § 112(f), unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.
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