Connector with staggered contact pattern

Information

  • Patent Grant
  • 6540559
  • Patent Number
    6,540,559
  • Date Filed
    Friday, September 28, 2001
    23 years ago
  • Date Issued
    Tuesday, April 1, 2003
    21 years ago
Abstract
A docking connector system has been provided that includes a plurality of interchangeable plug and header chicklets, or terminal modules. Each interchangeable plug and header chicklet includes a plurality of signal contact pairs with corresponding signal pins and a plurality of ground contacts with corresponding ground pins. The signal contact pairs are arranged in a pattern in which a ground contact is positioned between any two signal contact pairs in the same row. Further, a ground contact is positioned between any two signal contact pairs in the same column. The signal contact pairs in one row of the pattern are staggered relative to the signal contact pairs in an adjacent row of the pattern. That is, signal pairs in adjacent rows do not line up with each other. Each plug and header chicklet also includes a plurality of signal pins and a plurality of ground pins. Each signal pin is attached to a signal contact pair, while each ground pin is attached to a ground contact. The interchangeable plug and header chicklets may be positioned in a plug assembly or a header assembly, respectively. The plug assembly and the header assembly mate together such that electrical elements, including the signal contact pairs and ground contacts, of the plug assembly, interface, or contact, electrical elements of the header assembly.
Description




BACKGROUND OF THE INVENTION




Embodiments of the present invention relate to a high speed docking connector, and more particularly to a high speed docking connector having interchangeable chicklets, or terminal modules, that house electrical elements arranged in a pattern that minimizes cross-talk and electrical interference within the docking connector.




Many electronic systems, such as computers, include docking connectors. For example, a docking connector is used to connect a computer monitor to a hard drive of the computer. Typically, a docking connector includes a plug assembly and a header assembly. The plug assembly may be located, for example, on the hard drive of the computer, while the header assembly may extend from the monitor via wiring. The plug assembly and the header assembly are mated in order to provide an electrical connection between components of a system, such as the monitor and the hard drive.




Each plug assembly and header assembly includes a plurality of signal contacts and ground contacts. Typically, the signal contacts are arranged in rows or columns and the ground contacts are arranged in rows or columns. Rows of signal contacts are separated from one another by a row of ground contacts. Columns of signal contacts are separated from one another by a column of ground contacts. Thus, whether in a row or column configuration, each signal contact is adjacent to a ground contact, which is adjacent to another signal contact.




Often, electrical interference and cross talk occur between the signal contacts within the plug and header assemblies. Because the signal columns or rows are in-line with each other, two adjacent signal contacts may electrically interfere and produce cross-talk with each other. The electrical interference and cross-talk among signal contacts reduces the speed and operating efficiency of the system.




Further, typical docking connectors include electrical elements, such as signal contacts, signal pins, ground contacts and ground pins, which are individually mounted within the plug and header assemblies. That is, each assembly typically includes one large bank of electrical elements. Thus, if one electrical element falters, a bank of new electrical elements typically replaces the bank of old electrical elements that included the faltering electrical element.




Moreover, conventional connector assemblies experience certain difficulties during manufacturing. Manufacturing the assemblies with one bank, or a set of electrical elements may cause mechanical stresses and strains within the assemblies. That is, the walls of the assembly housing may bow and buckle from the forces, stresses and strains exerted by the large bank of electrical elements included within each assembly.




Thus a need exists for a docking connector that minimizes electrical interference and cross-talk among signal contacts. Further, a need exists for a docking connector that may accommodate increased signal speeds. Also, a need exists for a docking connector having electrical elements that may be easily and efficiently replaced.




SUMMARY OF THE INVENTION




In accordance with an embodiment of the present invention, a connector system has been developed that includes a plurality of interchangeable plug and header terminal modules, or chicklets, each of said interchangeable terminal modules comprises a terminal module housing, a plurality of signal contact pairs held in the terminal module housing and arranged in rows and columns; and a plurality of ground contacts held in the terminal module housing, arranged in the rows and columns and interspersed between adjacent signal contact pairs. The ground contacts and signal contact pairs are arranged in a staggered pattern with a ground contact positioned between adjacent signal contact pairs in at least one row, and with a ground contact positioned between adjacent signal contact pairs in at least one column. Each interchangeable plug and header terminal module further comprises a plurality of signal pins and a plurality of ground pins. Each of the signal pins is attached to a signal contact of a signal contact pair, and each of the ground pins is attached to a ground contact. Each terminal module housing includes a pin housing for receiving and retaining the signal and ground pins and a contact housing for receiving and retaining the signal contact pairs and the ground contacts. The pin housing and the contact housing are snapably positioned to one another.




The connector system also includes a plug assembly and a header assembly. The plug assembly includes a plurality of terminal module ports, wherein one interchangeable plug terminal module is positioned within one terminal module port. The header assembly also includes a plurality of terminal module ports, wherein one interchangeable header terminal module is positioned within one terminal module port. The system also includes a first ground board connected to the plug assembly and a second ground board connected to the header assembly. Additionally, the system includes a first circuit board connected to the plug assembly and a second ground board connected to the header assembly.











BRIEF DESCRIPTION OF THE DRAWINGS




The foregoing summary, as well as the following detailed description of the preferred embodiments of the present invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there is shown in the drawings, embodiments that are present preferred. It should be understood, however, that the present invention is not limited to the precise arrangements and instrumentality shown in the attached drawings.





FIG. 1

is a front isometric exploded view of a plug chicklet formed in accordance with an embodiment of the present invention.





FIG. 2

is a rear isometric exploded view of a plug chicklet formed in accordance with an embodiment of the present invention.





FIG. 3

is an isometric view of an assembled plug chicklet formed in accordance with an embodiment of the present invention.





FIG. 4

is a rear isometric view of a plug assembly formed in accordance with an embodiment of the present invention.





FIG. 5

is a front isometric view of a plug assembly formed in accordance with an embodiment of the present invention.





FIG. 6

is a front isometric view of a header assembly formed in accordance with an embodiment of the present invention.





FIG. 7

is an isometric view of a docking connector formed in accordance with an embodiment of the present invention.





FIG. 8

is an illustration of a pattern of signal contact pairs and ground contacts positioned within a plug chicklet formed in accordance with an embodiment of the present invention.





FIG. 9

is a front isometric exploded view of a header chicklet formed in accordance with an embodiment of the present invention.





FIG. 10

is a rear isometric exploded view of a header chicklet formed in accordance with an embodiment of the present invention.





FIG. 11

is an isometric view of an assembled header chicklet formed in accordance with an embodiment of the present invention.





FIG. 12

is an illustration of a pattern of signal contact pairs and ground contacts positioned within a header chicklet formed in accordance with an embodiment of the present invention.











DETAILED DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front isometric exploded view of a plug chicklet or plug terminal module


100


formed in accordance with an embodiment of the present invention.

FIG. 2

is a rear isometric exploded view of the plug chicklet


100


formed in accordance with an embodiment of the present invention. The plug chicklet


100


includes a pin housing


102


, electrical elements


128


, and a contact housing


160


. The pin housing


102


includes signal pin channels


104


, ground pin channels


106


, an alignment member


108


, such as a latch or pin, aligning supports


110


and fastening receptacles


112


, such as notches. The electrical elements


128


include a plurality of signal contact pairs


130


having signal contacts


135


and


137


, a plurality of signal pins


140


connected to the signal contact pairs


130


, a plurality of ground contacts


132


and a plurality of ground pins


142


connected to the ground contacts


132


. The contact housing


160


includes an alignment member


162


, such as a latch or pin, signal contact passages


164


, ground contact passages


166


and fastening members


168


, such as latches or pins.




Each signal contact


135


and


137


connects to a signal pin


140


and each ground contact


132


connects to a ground pin


142


. Each signal contact


135


,


137


and ground contact


132


is formed such that each signal contact


135


,


137


and ground contact is bent into a right angle, as shown in FIG.


1


. Alternatively, each signal contact


135


and


137


may be formed with, or joined to, its corresponding signal pin


140


through a right angle union, and each ground contact


132


may be formed with, or joined to, its corresponding ground pin


142


through a right angle union, thereby obviating the need to bend each signal contact


135


,


137


and ground contact


132


into a right angle. That is, the signal contacts


135


and


137


are not coplanar with the signal pins


140


. Similarly, the ground contacts


132


are not coplanar with the ground pins


142


.




To assemble the plug chicklet


100


, the signal and ground pins


140


and


142


are positioned within the signal pin channels


104


and the ground pin channels


106


, respectively. That is, the signal pin channels


104


and the ground pin channels


106


receive and retain the signal pins


140


and the ground pins


142


, respectively. Once the signal and ground pins


140


and


142


are received and retained by the channels


104


and


106


, the aligning supports


110


support and align the signal contact pairs


130


and the ground contacts


132


. After the signal and ground pins


140


and


142


are positioned within the pin housing


102


, the contact housing


160


is slid into position such that the signal contact pairs


130


and ground contacts


132


are received by the signal contact passages


164


and the ground contact passages


166


. That is, the signal contact passages


164


and ground contact passages


166


receive and retain the signal contact pairs


130


and ground contacts


132


, respectively. The contact housing


160


is slid toward the pin housing


102


until the fastening members


168


are received by the fastening receptacles


112


. Preferably, the fastening members


168


snapably engage the fastening receptacles


112


thereby fastening the pin housing


102


to the contact housing


160


. Thus, the electrical elements


128


are securely positioned within the pin housing


102


and the contact housing


160


.





FIG. 3

is an isometric view of an assembled chicklet


100


formed in accordance with an embodiment of the present invention. The signal contact pairs


130


each include two signal contacts


135


and


137


having planar blade-shaped, body sections


133


arranged directly adjacent one another. The planar body sections


133


of a signal contact pair


130


have a length L


C


and a width W


C


, and are aligned in a common plane. The electrical elements


128


of the chicklet


100


are configured such that no signal contact pair


130


is horizontally or vertically directly adjacent to another signal contact pair


130


. That is, two signal contact pairs


130


positioned within the same row are separated by a ground contact


132


. Further, two signal contact pairs


130


positioned within the same column are separated by a ground contact


132


. Each ground contact


132


has a width W


G


, while each signal contact in a signal contact pair


130


has a width W


C


. Each ground contact


132


is approximately the same width W


G


as a signal contact pair


130


(2W


C


plus the space between signal contacts in a signal contact pair


130


).





FIG. 8

is an illustration of a pattern


800


of signal contact pairs


130


and ground contacts


132


positioned within the plug chicklet


100


formed in accordance with an embodiment of the present invention. As shown in

FIGS. 3 and 8

, the pattern


800


includes a row A of electrical elements


128


including a ground contact


132


next to a signal contact pair


130


next to a ground contact


132


next to a signal contact pair


130


. Row B includes a signal contact pair


130


first, followed by a ground contact


132


second, followed by a signal contact pair


130


third, followed by another ground contact


132


. The ground contacts


132


and the signal contact pairs


130


in the rows A and B are staggered thereby forming alternating columns of ground contacts


132


and signal contact pairs


130


. Further, rows C and D are similarly staggered. Thus, a signal contact pair


130


is not horizontally or vertically directly adjacent to another signal contact pair


130


.




The pattern, or configuration of ground contacts


132


in relation to signal contact pairs


130


and of ground pins


142


in relation to signal pins


140


, as discussed above, reduces cross-talk between signal contact pairs


130


and also between signal pins


140


associated with signal contact pairs


130


. The ground contacts


132


are positioned adjacent to signal contact pairs


130


thereby forming columns of alternating, in-line signal contact pairs


130


and ground contacts


132


. That is, each signal contact pair


130


is positioned between two ground contacts


132


. The ground contacts


132


act as shields between two signal contact pairs


130


positioned within a column, and thus, cross-talk between the in-column signal contact pairs


130


is diminished. Further, the ground contacts


132


act as shields between two signal contact pairs


130


positioned within a row, and thus, cross-talk between the in-row signal contact pairs


130


is diminished.




In one embodiment, each signal contact pair


130


within a plug chicklet


100


is positioned closer to a ground contact


132


than another signal contact pair


130


. Consequently, each pair of signal pins


140


(associated with a signal contact pair


130


) is positioned closer to a ground pin


142


than another pair of signal pins


140


(associated with another signal contact pair


130


). Hence, each signal contact pair


130


is tightly coupled to an adjacent ground contact


132


and each pair of signal pins


140


(associated with a signal contact pair


130


) is tightly coupled to an adjacent ground pin


142


. The tight coupling of each signal contact pair


130


and pin


140


to a ground contact and pin


132


and


142


, respectively, diminishes cross-talk between signal contact pairs


130


and also between pairs of signal pins


140


associated with signal contact pairs


130


.





FIG. 9

is a front isometric exploded view of a header chicklet, or header terminal module


900


formed in accordance with an embodiment of the present invention.

FIG. 10

is a rear isometric exploded view of the header chicklet


900


formed in accordance with an embodiment of the present invention. The header chicklet


900


includes a pin housing


902


, electrical elements


928


, and a contact housing


960


. The pin housing


902


includes signal pin channels


904


, ground pin channels


906


, an alignment member


908


, such as a latch or pin, aligning supports


910


and fastening receptacles


912


, such as notches. The electrical elements


928


include a plurality of signal contact pairs


930


having signal contacts


935


and


937


, a plurality of signal pins


940


connected to the signal contact pairs


930


, a plurality of ground contacts


932


and a plurality of ground pins


942


connected to the ground contacts


932


. The contact housing


960


includes an alignment member


962


, such as a latch or pin, signal contact passages


964


, ground contact passages


966


and fastening members


968


, such as latches or pins.




Each signal contact


935


and


937


connects to a signal pin


940


and each ground contact


932


connects to a ground pin


942


. Each signal contact


935


,


937


and ground contact


932


is formed such that each signal contact


935


,


937


and ground contact is bent into a right angle, as shown in FIG.


9


. Alternatively, each signal contact


935


and


937


may be formed with, or joined to, its corresponding signal pin


940


through a right angle union, and each ground contact


932


may be formed with, or joined to, its corresponding ground pin


942


through a right angle union, thereby obviating the need to bend each signal contact


935


,


937


and ground contact


932


into a right angle. That is, the signal contacts


935


and


937


are not coplanar with the signal pins


940


. Similarly, ground contacts


932


are not coplanar with ground pins


942


.




To assemble the header chicklet


900


, the signal and ground pins


940


and


942


are positioned within the signal pin channels


904


and the ground pin channels


906


, respectively. That is, the signal pin channels


904


and the ground pin channels


906


receive and retain the signal pins


940


and the ground pins


942


, respectively. Once the signal and ground pins


940


and


942


are received and retained by the channels


904


and


906


, the aligning supports


910


support and align the signal contact pairs


930


and the ground contacts


932


. After the signal and ground pins


940


and


942


are positioned within the pin housing


902


, the contact housing


960


is slid into position such that the signal contact pairs


930


and ground contacts


932


are received by the signal contact passages


964


and the ground contact passages


966


. That is, the signal contact passages


964


and ground contact passages


966


receive and retain the signal contact pairs


930


and ground contacts


932


, respectively. The contact housing


960


is slid toward the pin housing


902


until the fastening members


968


are received by the fastening receptacles


912


. Preferably, the fastening members


968


snapably engage the fastening receptacles


912


thereby fastening the pin housing


902


to the contact housing


960


. Thus, the electrical elements


928


are securely positioned within the pin housing


902


and the contact housing


960


.





FIG. 11

is an isometric view of an assembled header chicklet


900


formed in accordance with an embodiment of the present invention. The signal contact pairs


930


each include two signal contacts


935


and


937


having spring beam body sections


933


arranged directly adjacent one another (The ground contacts


932


include similar spring beam body sections). The spring beam body sections


933


of a signal contact pair


930


have a length L


C


and a width W


C


, and are aligned in a common plane. The electrical elements


928


of the header chicklet


900


are configured such that no signal contact pair


930


is horizontally or vertically directly adjacent to another signal contact pair


930


. That is, two signal contact pairs


930


positioned within the same row are separated by a ground contact


932


. Further, two signal contact pairs


930


positioned within the same column are separated by a ground contact


932


. Each ground contact


932


has a width W


G


, while each signal contact in a signal contact pair


930


has a width W


C


. Each ground contact


932


is approximately the same width W


G


as a signal contact pair


930


(2W


C


plus the space between signal contacts in a signal contact pair


930


).





FIG. 12

is an illustration of a pattern


1000


of signal contact pairs


930


and ground contacts


932


positioned within the header chicklet


900


formed in accordance with an embodiment of the present invention. As shown in

FIGS. 11 and 12

, the pattern


1000


includes a row A of electrical elements


928


including a signal contact pair


930


next to a found contact


932


next to a signal contact pair


930


next to a ground contact


932


. Row B includes a ground contact


932


first, followed by a signal contact pair


930


second, followed by a ground contact


932


third, followed by another signal contact pair


930


. The ground contacts


932


and the signal contact pairs


930


in the rows A and B are staggered thereby forming alternating columns of ground contacts


932


and signal contact pairs


930


. Further, rows C and D are similarly staggered. Thus, a signal contact pair


930


is not horizontally or vertically directly adjacent to another signal contact pair


930


.




The pattern, or configuration of ground contacts


932


in relation to signal contact pairs


930


and of ground pins


942


in relation to signal pins


940


, as discussed above with respect to

FIGS. 11 and 12

, reduces cross-talk between signal contact pairs


930


and also between pairs signal pins


940


associated with signal contact pairs


930


. The ground contacts


932


are positioned adjacent to signal contact pairs


930


thereby forming columns of alternating, in-line signal contact pairs


930


and ground contacts


932


. That is, each signal contact pair


930


is positioned between two ground contacts


932


. The ground contacts


932


act as shields between two signal contact pairs


930


positioned within a column, and thus, cross-talk between the in-column signal contact pairs


930


is diminished. Further, the ground contacts


932


act as shields between two signal contact pairs


930


positioned within a row, and thus, cross-talk between the in-row signal contact pairs


930


is diminished.




In one embodiment, each signal contact pair


930


within a chicklet


900


is positioned closer to a ground contact


932


than another signal contact pair


930


. Consequently, each pair of signal pins


940


(associated with a signal contact pair


930


) is positioned closer to a ground pin


942


than another pair of signal pins


940


(associated with a signal contact pair


930


). Hence, each signal contact pair


930


is tightly coupled to an adjacent ground contact


932


and each pair of signal pins


940


(associated with a signal contact pair


930


) is tightly coupled to an adjacent ground pin


942


. The tight coupling of each signal contact pair


930


and associated pair of signal pins


940


to a ground contact and pin


932


and


942


, respectively, diminishes cross-talk between signal contact pairs


930


and pairs of signal pins


940


associated with signal contact pairs


930


.





FIG. 4

is a rear isometric view of a plug assembly


400


formed in accordance with an embodiment of the present invention.

FIG. 5

is a front isometric view of the plug assembly


400


formed in accordance with an embodiment of the present invention. The plug assembly


400


includes a plug housing


401


, a plurality of plug chicklets


100


, which are snapably positioned within chicklet ports


407


, and an alignment shroud


408


. The plug housing


401


includes ground board locks


402


, a guide post


404


, a guide slot


403


, and the chicklet ports


407


having alignment receptacles


406


and contact passages


409


. The alignment shroud


408


includes an interface cavity


405


having support members


502


to support and organize signal contact pairs


130


and ground contacts


132


within the cavity


405


. The ground board locks


402


connect to a ground board (not shown). The plug housing


401


is formed integral with the alignment shroud


408


.




Each chicklet


100


may be connected to the plug housing


401


through the chicklet ports


407


. Each chicklet port


407


includes alignment receptacles


406


that correspond to the alignment members


108


and


162


located on the chicklets


100


. As shown in

FIG. 1

, the alignment receptacles


406


receive and retain the alignment members


108


and


162


such that the alignment members


108


and


162


are snapably positioned within the alignment receptacles


406


. As each chicklet


100


is positioned into a chicklet port


407


, the signal contact pair


130


and ground contacts


132


pass through the contact passages


409


into the inner cavity


405


of the alignment shroud


408


. The support members


502


within the inner cavity


405


support the signal contact pairs


130


and ground contacts


132


. As each chicklet


100


is snapably positioned within a chicklet port


407


, the signal contact pairs


130


and ground contacts


132


are supported and organized by the support members


502


within the inner cavity


405


of the alignment shroud


408


. That is, a support member


502


supports a row of signal contact pairs


130


and ground contacts


132


.




The signal contact pairs


130


and ground contacts


132


are exposed within the alignment shroud


408


such that the signal contact pairs


130


and ground contacts


132


may contact, or interface with, signal contact pairs


930


and ground contacts


932


positioned within a header assembly (not shown). That is, when the plug assembly


400


is mated with a header assembly, the lengths L


C


of signal contact spring beams


935


and


937


positioned within the header assembly may overlap the lengths L


C


of counterpart signal contact blades


135


and


137


positioned within the plug assembly


400


. Optionally, the lengths L


C


of signal contact blades


135


and


137


positioned within the plug assembly


400


may overlap the lengths L


C


of the signal contact spring beams


935


and


937


of the plug assembly


400


. Alternatively, the interface, or contact of signal contact blades


135


and


137


positioned within the plug assembly


400


and the signal contact spring beams


935


and


937


positioned within the header assembly


600


may occur over a portion less than the entire lengths L


C


of the signal contact blades


135


and


137


of the plug assembly


400


and lengths L


C


of the signal spring beams


935


and


937


of the header assembly.





FIG. 6

is a front isometric view of a header, or receptacle assembly


600


formed in accordance with an embodiment of the present invention. The header assembly


600


includes a header housing


601


, a plurality of header chicklets


900


snapably positioned within chicklet ports (not shown) similar to chicklet ports


407


, and an alignment shroud


608


. The header housing


601


includes ground board locks


602


, a guide post


604


, a guide slot


603


, and the chicklet ports having alignment receptacles (not shown) and contact passages (not shown), resembling the receptacles


406


and


409


of FIG.


4


. The alignment shroud


608


includes an inner cavity


605


having support members


610


to support and organize the signal and ground contacts


130


and


132


within the inner cavity


605


. The ground board locks


602


connect to a ground board (not shown). The header housing


601


is formed integral with the alignment shroud


608


.




The header chicklets


900


are connected to the header housing


601


similar to how the plug chicklets


100


are connected to the plug housing


401


as discussed above with respect to

FIGS. 4 and 5

. The alignment shroud


608


of the header assembly


600


may be larger than the alignment shroud


408


of the plug assembly


400


, in order to receive, or mate with, the alignment shroud


408


of the plug assembly


400


. The alignment shroud


608


of the header assembly


600


receives, or mates with the alignment shroud


408


of the plug assembly


400


such that signal contact pairs


930


within the inner cavity


605


of the header assembly


600


contact signal contact pairs


130


within the inner cavity


405


of the plug assembly


400


. Further, when the header assembly


600


and the plug assembly


400


are mated, the ground contacts


932


within the inner cavity


605


of the header assembly


600


contact, or interface with, ground contacts


132


within the inner cavity of the plug assembly


400


. As shown with respect to

FIGS. 9-11

, each second, or header chicklet


900


includes electrical elements


928


having spring beams. The electrical elements


928


included within the chicklets


900


of the header assembly


600


deflect when mated with the electrical elements


128


of the chicklets


100


of the plug assembly


400


. Referring to

FIGS. 8 and 12

, Row A of the pattern


1000


of a header chicklet


900


deflects upward such that Row A of a header chicklet


900


contacts the top of Row A of the pattern


800


of a plug chicklet


100


. Row B of the pattern


1000


of a header chicklet


900


deflects downward such that Row A of the pattern


800


of a plug chicklet


100


contacts the top of Row B of a header chicklet


900


. Similarly, Row C of a header chicklet


900


deflects upward over Row C of the plug chicklet


100


, while Row D of the header chicklet deflects downward under Row D of the plug chicklet


100


. Alternatively, the direction of deflection for each row of the pattern


1000


may be reversed. For example, Row A of a header chicklet


900


may deflect downward and contact the bottom of Row A of a chicklet


100


.





FIG. 7

is an isometric view of a docking connector


700


formed in accordance with an embodiment of the present invention. The docking connector


700


includes the plug assembly


400


and the header assembly


600


.

FIG. 7

shows the docking connector


700


just prior to the mating of the header assembly


600


and the plug assembly


400


. When mated, the guide slot


403


of the plug assembly


400


receives the guide post


604


of the header assembly


600


, while the guide slot


603


of the header assembly


600


simultaneously receives the guide post


404


of the plug assembly


400


. The exposed signal contact blades


135


and


137


of signal contact pairs


130


positioned within the plug assembly


400


contact the counterpart exposed signal contact blades


935


and


937


of signal contact pairs


930


positioned within the header assembly


600


. That is, as described above with respect to

FIG. 4

, when mated, signal contact blades


135


and


137


positioned within the plug assembly


400


overlap deflected signal spring beams


935


and


937


positioned within the header assembly


600


. The exposed signal and ground pins


140


and


142


of the plug assembly


400


and the exposed signal and ground pins


940


and


942


of the header assembly


600


connect to circuit boards (not shown). That is, the signal and ground pins


140


and


142


of the plug assembly


400


are positioned within receptacles (not shown) of a first circuit board (not shown), while the signal and ground pins


940


and


942


of the header assembly


600


are positioned within receptacles (not shown) of a second circuit board (not shown).




Thus, electrical signals may travel from the first circuit board to the second circuit board. The electrical signals may travel from the first circuit board, through a signal pin


140


of a plug chicklet


100


positioned on the plug assembly


400


. The electrical signals may then travel from a signal pin


140


of the plug chicklet


100


to an associated signal contact


135


or


137


. The electrical signals then travel from the signal contact


135


or


137


to a signal contact


935


or


937


of a header chicklet


900


positioned within the header assembly


600


. The signal contact


135


or


137


of the plug assembly


400


contacts, or interfaces with, the counterpart signal contact


935


or


937


of the header assembly


600


through the mating of the plug assembly


400


with the header assembly


600


. The electrical signals travel through this contact, or interface, between the signal contact


135


or


137


of the plug assembly


400


and the signal contact


935


or


937


of the header assembly


600


. The electrical signals then travel from the signal contact


935


or


937


of a header chicklet


900


positioned within the header assembly


600


to the signal pin


940


that corresponds to that signal contact


935


or


937


. The electrical signals then travel from the signal pin


940


to the second circuit board. In this way, electrical signals may travel from the first circuit board to the second circuit board, or vice versa.




The ground boards, or planes (not shown), to which the assemblies


400


and


600


mount, reduce the amount of cross-talk and electrical interference within the docking connector


700


. Similar to the ground contacts and pins


132


,


142


,


932


and


942


, the ground boards act as signal shields. Because cross-talk and electrical interference is controlled by the ground contacts


132


, the ground pins


142


and the ground boards, signal speeds within the docking connector


700


are increased.




Further, the chicklets


100


and


900


allow for interchangeable plug and header assemblies


400


and


600


. That is, each plug assembly


400


and header assembly


600


may be manufactured with component parts that may be interchanged or replaced easily. Instead of securing a number of electrical elements


128


and


928


into the plug and header assemblies


400


and


600


, respectively, smaller numbers of electrical elements


128


and


928


may be positioned into the assemblies


400


and


600


, respectively. That is, instead of positioning one, all-encompassing chicklet having all the electrical elements


128


into, e.g., a plug assembly


400


, smaller interchangeable chicklets


100


may be used. Thus, when some electrical elements


128


of the plug assembly


400


falter, only the chicklet


100


including the faltering electrical elements


128


needs to be replaced. Further, when some electrical elements


928


of the header assembly


600


falter, only the chicklet


900


including the faltering electrical elements


928


needs to be replaced.




Thus, embodiments of the present invention provide a docking connector that minimizes electrical interference and cross-talk among signal contacts due to the shielding of the ground contacts. Further, embodiments of the present invention provide a docking connector that may accommodate increased signal speeds due to the minimization of cross-talk and electrical interference between signal contacts. Also, embodiments of the present invention provide a docking connector having electrical elements that may be easily and efficiently replaced due to the interchangeability and modularity of the terminal modules, or chicklets.




While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, of course, that the invention is not limited thereto since modifications may be made by those skilled in the art, particularly in light of the foregoing teachings. It is therefore contemplated by the appended claims to cover such modifications that incorporate those features coming within the scope of the invention.



Claims
  • 1. A connector system including a plurality of interchangeable terminal modules, each of said interchangeable terminal modules comprising:a terminal module housing; a plurality of signal contact pairs held in said terminal module housing and arranged in rows and columns, each of said signal contact pairs having first and second signal contacts arranged directly adjacent one another; and a plurality of ground contacts held in said terminal module housing, arranged in said rows and columns, and interspersed between adjacent signal contact pairs, said ground contacts and signal contact pairs being arranged in a staggered pattern with a ground contact positioned between adjacent signal contact pairs in at least one row, and with said ground contact positioned between adjacent signal contact pairs in at least one column.
  • 2. The system of claim 1, wherein signal contact pairs in a first row of said pattern in each of said interchangeable terminal modules are staggered relative to signal contact pairs in a second row of said pattern in said each of said interchangeable terminal modules.
  • 3. The system of claim 1 wherein said terminal module housing includes:a pin housing for receiving and retaining said signal and ground pins connected to said signal contact pairs and said ground contacts, respectively; and a contact housing for receiving and retaining said signal contact pairs and said ground contacts, said pin housing and said contact housing being snapably positioned to one another.
  • 4. The system of claim 1 further comprising a plug assembly having a plurality of terminal module ports, wherein said interchangeable terminal modules constitute plug terminal modules that are positioned within corresponding terminal module ports.
  • 5. The system of claim 1 further comprising a header assembly having a plurality of terminal module ports, wherein said interchangeable terminal modules constitute header terminal modules that are positioned within corresponding terminal module ports.
  • 6. The system of claim 1 further comprising:a plug assembly having a first terminal module port, wherein a first interchangeable terminal module is positioned within said first terminal module port; and a header assembly having a second terminal module port, wherein a second interchangeable terminal module is positioned within said second terminal module port, said plug assembly and said header assembly mating such that a signal contact pair of said first interchangeable terminal module contacts a signal contact pair of said second interchangeable terminal module.
  • 7. The system of claim 6 further comprising:a first circuit board connected to said plug assembly; and a second ground board connected to said header assembly.
  • 8. The system of claim 1, wherein said first and second signal contacts and said ground contacts arranged in each row have planar body sections arranged in a common plane.
  • 9. The system of claim 1, wherein each of said ground contacts has a width that substantially equals a width of a corresponding signal contact pair and a spacing between said first and second signal contacts in said corresponding signal contact pair.
  • 10. The system of claim 1, wherein a single planar ground contact is interspersed between any two adjacent signal contact pairs in said rows and said columns.
  • 11. A docking connector system including:a plurality of interchangeable plug and header chicklets, each of said interchangeable plug and header chicklets comprising: a chicklet housing; a plurality of signal contact pairs held in said chicklet housing and arranged in pairs of rows and in columns, each of said signal contact pairs having first and second signal contacts arranged directly adjacent one another; and a plurality of ground contacts held in said chicklet housing and arranged in said pairs of rows and in said columns, said ground contacts and said signal contact pairs being arranged in a staggered pattern with ground contacts positioned between each signal contact pair in said rows and columns, a plug assembly having a first chicklet port, wherein an interchangeable plug chicklet is positioned within said first chicklet port; and a header assembly having a second chicklet port, wherein an interchangeable header chicklet is positioned within said second chicklet port, said plug assembly and said header assembly mating such that a signal contact pair of said interchangeable plug chicklet contacts a signal contact pair of said interchangeable header chicklet.
  • 12. The system of claim 11, wherein signal contact pairs in a first row of said pattern in each of said interchangeable terminal modules are staggered relative to signal contact pairs in a second row of said pattern in said each of said interchangeable terminal modules.
  • 13. The system of claim 11 wherein said chicklet housing includes:a pin housing for receiving and retaining said signal and ground pins; and a contact housing for receiving and retaining said signal contact pairs and said ground contacts, said pin housing and said contact housing being snapably positioned to one another.
  • 14. The system of claim 11 further comprising:a first circuit board connected to said plug assembly; and a second ground board connected to said header assembly.
  • 15. The system of claim 11, wherein said first and second signal contacts and said ground contacts arranged in each row have planar body sections arranged in a common plane.
  • 16. The system of claim 11, wherein each of said ground contacts has a width that substantially equals a width of a corresponding signal contact pair and a spacing between said first and second signal contacts in said corresponding signal contact pair.
  • 17. The system of claim 11, wherein a single planar ground contact is interspersed between any two adjacent signal contact pairs in said rows and said columns.
  • 18. A connector system comprising:a plug assembly and a header assembly, each of said plug assembly and said header assembly including: a plurality of signal contact pairs arranged in first and second rows, each of said signal contact pairs having first and second signal contacts arranged directly adjacent one another; and a plurality of ground contacts arranged in said first and second rows, said ground contacts and said signal contact pairs being arranged in a staggered pattern in which ground contacts in said first row are positioned between adjacent signal contact pairs in said first row, and are positioned between adjacent signal contact pairs in said second row.
  • 19. The system of claim 18 further including interchangeable plug and header chicklets, wherein each of said plug and header chicklets comprises:a pin housing for receiving and retaining signal and ground pins; and a contact housing for receiving and retaining signal contact pairs and ground contacts, said pin housing and said contact housing being snapably positioned to one another.
  • 20. The system of claim 18 wherein signal contact pairs in said first row of said staggered pattern in each of said interchangeable terminal modules are offset relative to signal contact pairs in said second row of said staggered pattern in said each of said interchangeable terminal modules.
  • 21. The system of claim 18, wherein said first and second signal contacts and said ground contacts arranged in each row have planar body sections arranged in a common plane.
  • 22. The system of claim 18, wherein each of said ground contacts has a width that substantially equals a width of a corresponding signal contact pair and a spacing between said first and second signal contacts in said corresponding signal contact pair.
  • 23. The system of claim 18, wherein a single planar ground contact is interspersed between any two adjacent signal contact pairs in said rows and said columns.
US Referenced Citations (10)
Number Name Date Kind
5114355 Kimmel et al. May 1992 A
5743765 Andrews et al. Apr 1998 A
5775947 Suzuki et al. Jul 1998 A
5842872 Hosler et al. Dec 1998 A
6116926 Ortega et al. Sep 2000 A
6149444 Shi et al. Nov 2000 A
6183294 Fan et al. Feb 2001 B1
6210218 Chang Apr 2001 B1
6350134 Fogg et al. Feb 2002 B1
6375506 Saunders et al. Apr 2002 B1
Foreign Referenced Citations (1)
Number Date Country
07161414 Jun 1995 JP