This application claims priority to and the benefit of Japanese Patent Application No. 2016-022609 filed on Feb. 9, 2016, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a connector to be connected to a flat connection object such as an FPC (Flexible Printed Circuit) or an FFC (Flexible Flat Cable).
A connector of the above type includes, as a basic structure, an insulator into which a connection object is inserted, a contact group supported by the insulator and electrically coupled to the connection object inserted into the insulator, and an actuator which is supported openably and closably, and also rotatably, by the insulator and includes an object pressing surface facing the connection object in a closed state and elastically pressing a terminal of the connection object against the contact group. The insulator includes an elastic pressing portion (a spring means) for acting on a rotation shaft of the actuator and thus pressing the actuator toward the connection object (PLT 1).
PLT 1: JP-A-2002-124331
The connector electrically connects the connection object and the contact group together by closing the actuator in an open state with the connection object inserted into the insulator. Conventionally, a closing operation of the actuator is carried out by hand.
However, mechanization of the closing operation of the actuator is recently attempted. The mechanization of the closing operation can be carried out, in principle, by moving a closing jig relative to the actuator (the insulator) in the open state. However, conventional actuators, due to their shapes, cannot sufficiently provide rotational moment in a closing direction to the actuator during the movement of the closing jig relative to the actuator. Also, it was found that there is a risk that the actuator may be damaged such as buckling due to its difficulty in rotating in a closing direction.
As such, the present disclosure aims to provide a connector capable of sufficiently applying rotational moment in the closing direction to the actuator in the mechanized closing operation (to close the actuator by moving the closing jig relative to the actuator) and thus avoiding damage to the actuator.
A connector includes: an insulator into which a flat connection object is inserted; a contact group supported by the insulator and electrically coupled to the connection object inserted into the insulator; and an actuator that is supported by the insulator in an openable and closable manner, and also in a rotatable manner, and includes a connection object facing surface facing the flat connection object in a closed state. The actuator includes, on a surface opposite to the connection object facing surface, a closing slope reducing a distance to the connection object facing surface as a distance from a rotation center of the actuator increases.
The closing slope may be formed in a portion of the actuator in an arranging direction of the contact group. The closing slope may be a flat surface.
In the connector according to a preferable embodiment of the present disclosure, a force application portion is located most distant from the rotation center of the closing slope and abuts a closing jig for applying a force in a closing direction to the actuator in an open state.
Preferably, the actuator and the insulator are each provided with an open position regulating portion for regulating an open position of the actuator in the open state.
A closing jig for applying a force in the closing direction to the actuator from above the actuator in a semi-closed state of the actuator between an open position and a closed position may abut the closing slope.
In the semi-closed state, a flat portion formed on a connection object contact portion of the actuator and a surface of the connection object are parallel to each other.
The actuator includes an opening slope that is formed contiguous to an edge of the connection object facing surface in a position distant from the rotation center and reduces a distance to the closing slope as a distance from the rotation center increases.
According to the present disclosure, on the surface of the actuator opposite to the connection object facing surface, the slope is formed to reduce a distance to the connection object facing surface as a distance from the rotation center of the actuator increases. Thus, in relative movement of the closing jig and the actuator, an abutment of the slope of the actuator in a free end portion of the actuator abuts the closing jig. According to the present disclosure, consequently, rotational moment in the closing direction may be sufficiently applied to the actuator, preventing damage to the actuator.
In the accompanying drawings:
Referring to
The connection object 20 is a sheet member (a film member) having a predetermined circuit (a wiring pattern, not illustrated) formed thereon. The connection object 20 includes left and right side surfaces each provided with an engaging recess 22 which is recessed inward and located off-center in the rear direction (a front side in the insertion direction). A rear portion of the connection object 20 from the engaging recesses 22 is referred to as a narrow portion 21, which in turn includes a bottom surface provided with a number of connection terminals (not illustrated) arranged at a constant pitch in the left-right direction (the predetermined direction) and electrically connected to the wiring pattern.
The connector 10 includes an insulator 30, a number of contacts 40 (a contact group) formed in the left-right direction on the insulator 30, an actuator 50 supported openably and closably (rotatably) by the insulator 30, and a pair of metal brackets 60 provided on either end in the left-right direction to fix the insulator 30 on the circuit board CB.
The insulator 30 is obtained by injection molding of a resin material (a synthetic resin material) having insulating and heat resistant properties. The insulator 30 includes a front top surface provided with an insertion portion 31 into which the connection object 20 is inserted from the front side. A left-right direction length (a width) of the insertion portion 31 corresponds to a left-right direction length of the narrow portion 21 of the connection object 20. The insulator 30 includes a roof portion 32 that is located on an upper rear side of the insertion portion 31 and protruding forward from a top end portion of a rear wall 38 of the insulator 30 (see
The insulator 30 includes a number of contact supporting grooves 31X formed in the insertion portion 31, a number of contact supporting grooves 32X formed in the roof portion 32, and communicating grooves 38a (see
The insulator 30 includes left and right end portions provided with a pair of side walls 33 located on the left and right sides of the insertion portion 31 and the roof portion 32. The pair of side walls 33 include front inner surfaces provided with a pair of engaging convex portions 34. The insulator 30 includes actuator supporting portions 35 on the left and right sides thereof. Between the actuator supporting portion 35 and the insertion portion 31, a pair of metal bracket supporting grooves 36 is formed. Press-fitting supporting portions 61 of the pair of metal brackets 60, obtained by press-molding of a metal plate, are pressed into, from under the insulator 30, and supported by the pair of metal bracket supporting grooves 36. A tail portion 62 of the metal bracket 60 (see
A contact 40 is obtained by molding a thin plate made of copper alloy (e.g., phosphor bronze, beryllium copper, titanium copper) or Corson copper alloy having a spring elasticity by using a progressive die (stamping) into the shape illustrated in the figures. A surface of the contact 40 is treated with nickel plating as an undercoat and then plated with gold.
As illustrated in
The front end portion of the pressing arm 43 includes a rotation shaft supporting portion (an elastic pressing portion) 43a having a substantially semi-circular arc shape which opens downward. The pressing arm 43, in its portion close to the base element 41, includes two engaging projections 43b projecting upward at positions separate from each other in the front-rear direction. The bottom end of the base element 41 includes, opposite to the conductive arms 42, a tail portion 44 which extends downward and projects rearward.
The contact 40 is inserted into, from the rear side of the insulator 30 via the insulator groove 38a, and supported by the contact supporting groove 31X and the contact supporting groove 32X. In this state, the conductive arm 42 is supported along the contact supporting groove 31X of the insertion portion 31 and prevented from shifting in the left-right direction. Also, the pressing arm 43 is supported along the contact supporting groove 32X of the roof portion 32 and prevented from shifting in the left-right direction. In this state, both of the engaging projections 43b formed on the pressing arm 43 are fitted in the contact supporting groove 32X of the roof portion 32. Thus, the contacts 40 is locked and restrained from shifting in the front-rear direction. The contact portion 42a of the conductive arm 42 protrudes upward from the contact supporting groove 31X of the insertion portion 31. A rotation shaft supporting portion 43a of the pressing arm 43 protrudes forward from the contact supporting groove 32X of the roof portion 32. Also, the tail portion 44 is soldered to (mounted on) the circuit board CB.
The actuator 50 is obtained by injection molding of a resin material (a synthetic resin material) having insulating and heat resistant properties. The actuator 50 is formed from a plate-like member extending in the left-right direction. The actuator 50 includes a pressing plate portion 52 having a plate-like shape. At left and right end portions of the pressing plate portion 52, a pair of supported portions 51 is formed and supported by the pair of actuator supporting portions 35 of the insulator 30. Each of the supported portions 51 includes an engaging convex portion 51a for engaging with the engaging convex portion 34 of the insulator 30 when the actuator 50 rotates to a fully closed position and locking the actuator 50 in the fully closed state.
The actuator 50 includes, at a rear end thereof, a number of pressing arm insertion grooves (stabilizer insertion grooves) 54 which penetrate the actuator 50 in a plate-thickness direction and are arranged at predetermined intervals in the left-right direction (the predetermined direction). An interpolar wall 56 is formed between the pressing arm insertion grooves 54 adjacent to each other. Inside a number of pressing arm insertion grooves 54 (between the interpolar walls 56 adjacent to each other), engaging and rotation shafts 55 concentric to each other are formed in the left-right direction (the predetermined direction). When the pressing arm 43 of the contact 40 is inserted into each of the pressing arm insertion grooves 54 and, also, each of the rotation shaft supporting portions 43a of the contact 40 is fixedly engaged with each of the engaging and rotation shaft 55, the actuator 50 is supported by the insulator 30 rotatably (openably and closably) about the engaging and rotation shaft 55.
As illustrated in
The pressing plate portion 52 includes a facing surface (an inner surface) 52f facing the connection object 20 when the actuator 50 is in the fully closed state, and an outer surface 52r located outside (on the rear side) (see
The outer surface 52r of the actuator 50 includes, in the central portion of the actuator 50 in the left-right (width) direction, a closing slope 52b which reduces a distance to the connection object facing surface 52f as a distance from the rotation center (the engaging and rotation shaft 55) increases (toward a free end portion). An end surface in the free end portion includes a free end flat surface 52c for connecting the connection object facing surface 52f, the outer surface 52r, the opening slope 52a, and the closing slope 52b. An intersection of the closing slope 52b and the free end flat surface 52c includes a force application portion 53a.
The outer surface 52r includes, close to the rotation center (the engaging and rotation shaft 55) from the closing slope 52b, an open position regulating surface 52d which reduces a distance to the connection object facing surface 52f as reducing a distance to the rotation center. A flat surface 52e parallel to the outer surface 52r is formed contiguously to the open position regulating surface 52d. The pressing arm insertion grooves 54 are each open to the flat surface 52e. A rear surface of the interpolar wall 56 is formed by the flat surface 52e (see
The pressing plate portion 52 includes, on each of the left and right end portions thereof in the free end portion, a connection object engaging protrusion 52g extending forward from the connection object facing surface 52f. When the actuator 50 is in the fully closed state, the connection object engaging protrusions 52g on both the left and right sides engage with engaging recesses 22 on the left and right sides of the connection object 20 and thus retain the connection object 20.
Next, referring to
In the fully open state of the actuator 50 illustrated in
The connection object 20 is inserted into the insertion portion 31 of the insulator 30 until reaching a normal position (until the rear end contacts the rear wall 38). Then, the closing jig 101 for closing the actuator 50 applies, via the pressing plate portion 52, a rotation force to rotate the actuator 50 in a counterclockwise direction in the figure. Thus, the actuator 50 is closed. The closing jig 101 has a prism shape with a front pressing surface 102 in contact with the force application portion 53a of the actuator 50 and a bottom pressing surface 103 serving as a bottom surface. A left-right direction length of the front pressing surface 102 is shorter than a left-right length of the closing slope 52b. The closing jig 101 is supported by a driving apparatus such as an air cylinder apparatus capable of shifting in the front-rear direction and performing an elevation movement (in the up-down direction).
In other words, the actuator 50 may open to a position where the force application portion 53a of the closing slope 52b abuts the closing jig 101 for moving laterally.
The closing jig 101 linearly moves approaching the pressing plate portion 52 in a direction parallel to the front-rear direction of the pressing plate portion 52 from behind the pressing plate portion 52. In this state, the front pressing surface 102 abuts the force application portion 53a (see
L1>L2
is satisfied. That is, in the fully open state of the actuator 50, initial rotational torque for rotating the actuator 50 in a fully closing (a closing) direction by using the closing jig 101 with the same pressing force is greater when the front pressing surface 102 of the closing jig 101 abuts the force application portion 53a of the closing slope 52b, rather than when the closing jig 101 abuts the force application portion 53a′ of the outer surface 52r and the free end flat surface 52c. According to the present embodiment, thus, when a small forward-moving force is applied to the closing jig 101, the actuator 50 in the fully open position may be rotated in the closing direction with a great rotational torque.
The connector 10 according to the present embodiment may increase the distance L1. This increases the clearance between the top surface (the roof portion 32) of the connector 10 (the insulator 30) and the closing jig 101. This eliminates the risk that the closing jig 101 collides with the connector 10, thus providing excellent workability. Even if there is a component which costs more than the connector 10 in the vicinity of the connector 10, there is a less risk for the closing jig 101 to contact the component, thus providing excellent workability. Preferably, the open position regulating surface 52d of the actuator 50 is set so that the distance L1 is as long as possible relative to the top surface of the roof portion 32.
In the above embodiment, the forward moving force of the closing jig 202 rotates the actuator 50 in the fully open state in the closing direction passing the semi-closed state, and the actuator 50 is rotated to the fully closed state by the rotational torque in the closing direction by the elastic bias of the contact 40 (the conductive arm 42 and the pressing arm 43). However, the actuator 50 can also be rotated to the fully closed state by the moving force of the closing jig 101 acting in the front and downward directions.
The above embodiment is characteristic in performing the closing operation of the actuator 50 in two stages; moving the closing jig 101 in the lateral direction (in a direction parallel to the circuit board CB) and moving the closing jig 101 in the longitudinal direction (in the direction orthogonal to the circuit board CB). The closing slope 52b (or the force application portion 53a) of the actuator 50 functions as a surface for enabling this two-stage movement.
In the connector 10 according to the present embodiment, the pressing plate portion 52 of the actuator 50 includes the connection object facing surface 52f located on a front side in the fully open state and the outer surface 52r located opposite to the connection object facing surface 52f. In the connector 10 according to the present embodiment, the outer surface 52r includes the closing slope 52b which reduces a distance to the connection object facing surface 52f as a distance from the rotation center (the engaging and rotation shaft 55) of the actuator 50 increases. Thus, in the fully open state of the actuator 50, when the closing jig 101 is brought to abut the actuator 50 from behind, the front pressing surface 102 of the closing jig 101 abuts the pressure application portion 53a distant from the rotation center (the engaging and rotation shaft 55) of the actuator 50. Accordingly, a great rotational torque in the closing direction may be applied to the actuator 50. That is, the closing operation of the actuator 50 may be readily mechanized.
In the connector 10 according to the present embodiment, further, in the course of the movement of the actuator 50 from the fully open state to the fully closed state, the semi-closing surface 56O contacts the top surface of the connection object 20 and thus retains the actuator 50 in the semi-closed state (the click-stop state). Accordingly, when the jig 101 for moving forward is moved away from the actuator 50, moved above and toward the front side of the actuator 50, and then moved downward, the actuator 50 may be reliably rotated to the fully closed state. Note that the closing jig 101 for moving in the front-rear direction and a closing jig for moving in the up-down direction may be separately provided.
According to the present embodiment, the connection object facing surface 52f of the actuator 50 in its entirety serves as a pressing surface for elastically pressing the connection terminal on the bottom surface of the connection object 20 against the contact 40 (the contact portion 42a). However, the connection object facing surface 52f may include a portion with a small projection for increasing the pressure in conjunction with the contact portion 42a of the contact 40.
The above embodiment has been described by using an example in which all of the plurality of interpolar walls 56 are provided with the semi-closing surface 56O, the closing surface 56C, and the top end pressing portion 56P. However, only some of the plurality of interpolar walls 56 may be provided with the semi-closing surface 56O, the closing surface 56C, and the top end pressing portion 56P. For example, every second, every third, or every forth of the interpolar wall 56, or a combination thereof may be provided with the semi-closing surface 56O, the closing surface 56C, and the top end pressing portion 56P. This enables, even when the contact 40 is multipolar, a reduction in an operating force of the actuator 50. Alternatively, some of the plurality of interpolar walls 56 may be omitted.
In the above embodiment, the closing slope 52b is a flat surface. However, the closing slope 52b may be a curved surface such as an outwardly convex surface. The closing slope 52b may be a curved surface contiguous to the outer surface 52r.
Further, although in the above embodiment one closing slope 52b (the force application portion 53a) is formed in the central portion (a portion) of the width direction of the actuator 50, a plurality of closing slopes 52b (force application portions 53a) may be provided at intervals. In this case, the plurality of closing slopes 52b (force application portions 53a) may each be configured to engage with the closing jig.
10 connector
20 connection object
21 narrow portion
22 engaging recess (locking recess)
30 insulator
31 insertion portion
31X contact supporting groove
32 roof portion
32X contact supporting groove
33 side wall
34 engaging convex portion
35 actuator supporting portion
36 metal bracket supporting groove
40 contact (contact group)
41 base element
42 conductive arm
42
a contact portion
43 pressing arm (stabilizer)
43
a rotation shaft supporting portion (elastic pressing portion)
43
b engaging projection
44 tail portion
50 actuator
51 supported portion
51
a engaging convex portion
52 pressing plate portion
52
a opening slope
52
b closing slope
52
c free end flat surface
52
d open position regulating surface (open position regulating portion)
52
e flat surface
52
g connection object engaging projection (rocking projection)
52
f connection object facing surface (connection object pressing surface)
52
r outer surface
53
a force application portion
54 pressing arm insertion groove (stabilizer insertion groove)
55 engaging and rotation shaft
56 interpolar wall (connection object contact portion)
56O semi-closing surface (flat portion)
56C closing surface
56P top end pressing portion
60 metal bracket
61 press-fitting supporting portion
101 closing jig
102 front pressing surface
103 bottom pressing surface
Number | Date | Country | Kind |
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2016-022609 | Feb 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/004624 | 2/8/2017 | WO | 00 |