The present invention relates to a connector, particularly to a connector connected to a sheet type connection object having a flexible conductor exposed on at least one surface of the connection object.
In recent years, attention has been drawn to so-called smart clothes that can obtain user's biological data such as the heart rate and the body temperature only by being worn by the user. Such smart clothes have an electrode disposed at a measurement site, and when a wearable device serving as a measurement device is electrically connected to the electrode, biological data can be transmitted to the wearable device.
The electrode and the wearable device can be interconnected by, for instance, use of a connector connected to a flexible conductor drawn from the electrode.
As a connector of this type, for example, JP 2018-129244 A discloses a connector as illustrated in
In this state, when the base member 3 is pushed toward the housing 2, as shown in
Further, housing fixing posts 3B formed to project from the base member 3 are press-fitted into post accommodating portions 2B of the housing 2 as shown in
When fitted to the connector disclosed in JP 2018-129244 A, a wearable device can be connected to electrodes constituted of the flexible conductors.
However, when the flexible conductors 1A are exposed on the bottom surface of the flexible substrate 1, the connector of JP 2018-129244 A would be useless in electrically connecting the flexible conductors 1A with the contacts 4.
The present invention has been made to solve the foregoing problem and aims at providing a connector that can electrically connecting a contact to a flexible conductor of a connection object regardless of whether the flexible conductor is exposed on the top surface or the bottom surface of the connection object.
A connector according to the present invention comprises:
Embodiments of this invention are described below based on the appended drawings.
The four plug contacts 13 are arranged in two rows parallel to each other and disposed to project perpendicularly to the sheet type conductive member 15.
For convenience, the reinforcement sheet 14 and the sheet type conductive member 15 are defined as extending in an XY plane, the arrangement direction of the four plug contacts 13 is referred to as “Y direction,” and the direction in which the four plug contacts 13 project is referred to as “+Z direction.” The Z direction is a fitting direction in which the connector 11 is fitted to a counter connector.
The four plug contacts 13 are retained in the top insulator 16. The reinforcement sheet 14 is disposed on the bottom surface of the top insulator 16 on the −Z direction side, and the sheet type conductive member 15 is disposed on the −Z direction side of the reinforcement sheet 14. Further, the bottom insulator 17 is disposed on the −Z direction side of the sheet type conductive member 15. The bottom insulator 17 is provided with four inner contacts 18. The four inner contacts 18 separately correspond to the four plug contacts 13.
As shown in
As shown in
Further, the flat plate portion 17A is provided with a plurality of through-holes 17C corresponding to the bosses 16C of the top insulator 16.
As shown in
The conductive layer can be formed by subjecting the outer peripheral surface of the projection 18A of the bottom insulator 17 made of the insulating material to, for instance, electroless plating.
The lateral surface of the projection 18A is provided with: two first protrusion portions 18B disposed on the opposite sides in the X direction across the fitting axis C; and four second protrusion portions 18C disposed at 90-degree intervals about the fitting axis C and each spaced from an adjacent first protrusion portion 18B at a 45-degree interval about the fitting axis C.
As shown in
The two first protrusion portions 18B are disposed at the same distance from the fitting axis C, and likewise, the four second protrusion portions 18C are disposed at the same distance from the fitting axis C.
In an XY plane, a first distance R1 from the fitting axis C to the tip of each first protrusion portion 18B is set larger than a second distance R2 from the fitting axis C to the tip of each second protrusion portion 18C.
The tips of the two first protrusion portions 18B and the tips of the four second protrusion portions 18C are covered with the conductive layer covering the outer peripheral surface of the projection 18A. The conductive layer covering the tips of the two first protrusion portions 18B forms two contacting portions P1, and the conductive layer covering the tips of the four second protrusion portions 18C forms four pressing portions P2.
The four plug contacts 13 are made of a conductive material such as metal, and are to be connected to corresponding contacts of a counter connector (not shown) when a part of the counter connector is accommodated in the recessed portion 16A of the top insulator 16.
As shown in
The fitting axis C is an axis passing through the center of the tubular portion 13A and extending in the direction in which the connector 11 and a counter connector are fitted to each other.
While the tubular portion 13A has the shape of a cylindrical tube, the cross section thereof is not limited to a circle and may be any of various shapes such as an ellipse and a polygon as long as the tubular portion 13A has the recessed portion 13C in its interior.
The four plug contacts 13 can be each used as a terminal for transmitting electric signals.
The sheet type conductive member 15 has a multilayer structure in which a plurality of wiring layers each formed of a flexible conductor and a plurality of insulating layers are laminated.
As shown in
The sheet type conductive member 15 is provided with four cross-shaped cuts 15D formed separately in the four contact arrangement regions 15A and penetrating the sheet type conductive member 15 in the Z direction. Each cut 15D is arranged such that the lines of the cross extend in the X direction and the Y direction. Since the cuts 15D penetrate the sheet type conductive member 15 in the Z direction, the cuts 15D are seen also on the bottom surface, facing the −Z direction, of the sheet type conductive member 15 in the positions corresponding to the four contact arrangement regions 15A as shown in
On the bottom surface, facing the −Z direction, of the sheet type conductive member 15, a wiring layer 15E is exposed toward the −Z direction in the positions corresponding to the four contact arrangement regions 15A, while an insulating layer 15F is exposed in a region other than the regions corresponding to the four contact arrangement regions 15A.
Further, the sheet type conductive member 15 is provided at its peripheral portion with a plurality of through-holes 15G corresponding to the bosses 16C of the top insulator 16 as shown in
The first distance R1 from the fitting axis C of the inner contact 18 to the tip of each first protrusion portion 18B as shown in
As shown in
The four contact through-holes 16B of the top insulator 16, the four plug contacts 13, the four contact arrangement regions 15A of the sheet type conductive member 15, and the four inner contacts 18 of the bottom insulator 17 are arranged to align with one another in the Z direction.
The bosses 16C of the top insulator 16, the notches 14B of the reinforcement sheet 14, the through-holes 15G of the sheet type conductive member 15, and the through-holes 17C of the bottom insulator 17 are arranged to align with one another in the Z direction.
When the connector 11 is assembled, first, the bosses 16C of the top insulator 16 are inserted into the notches 14B of the reinforcement sheet 14. At this time, the four contact through-holes 16B of the top insulator 16 are situated inside the opening 14A of the reinforcement sheet 14.
Subsequently, the tubular portions 13A of the plug contacts 13 are inserted into the four contact through-holes 16B of the top insulator 16 correspondingly from the −Z direction, and the bottom insulator 17 is pressed against the top insulator 16 in the +Z direction with the sheet type conductive member 15 being sandwiched therebetween.
At this time, the flange 13B of each plug contact 13 is situated above the corresponding contact arrangement region 15A of the sheet type conductive member 15, and each inner contact 18 formed on the bottom insulator 17 is inserted into the recessed portion 13C of the corresponding plug contact 13 while pushing the corresponding contact arrangement region 15A of the sheet type conductive member 15.
Since the cross-shaped cuts 15D are formed separately in the four contact arrangement regions 15A of the sheet type conductive member 15, the four inner contacts 18 are each inserted into the recessed portion 13C of the corresponding plug contact 13 while opening the cut 15D of the corresponding contact arrangement region 15A.
When the bottom insulator 17 is pressed against the top insulator 16, the bosses 16C of the top insulator 16 sequentially pass through the notches 14B of the reinforcement sheet 14, the through-holes 15G of the sheet type conductive member 15, and the through-holes 17C of the bottom insulator 17. Then, the ends of the bosses 16C projecting on the −Z directional side of the bottom insulator 17 are heated and deformed as shown in
Note that the plug contacts 13 are fixed to the top insulator 16 and the bottom insulator 17 because their flanges 13B are sandwiched between the top insulator 16 and the bottom insulator 17.
The four second protrusion portions 18C of the inner contact 18 each protrude in a direction inclined 45 degrees with respect to the X direction and the Y direction in an XY plane as shown in
Accordingly, when the inner contact 18 of the bottom insulator 17 is inserted into the recessed portion 13C of the corresponding plug contact 13 while opening the cut 15D of the corresponding contact arrangement region 15A of the sheet type conductive member 15, parts of the sheet type conductive member 15 adjacent to the cross-shaped cut 15D are pushed into the recessed portion 13C of the plug contact 13 by the inner contact 18 and sandwiched between the pressing portions P2 formed at the tips of the four second protrusion portions 18C of the inner contact 18 and the inner surface of the recessed portion 13C of the plug contact 13 as shown in
Meanwhile, the two first protrusion portions 18B of the inner contact 18 are to be situated inside the opened cut 15D of the sheet type conductive member 15 when the inner contact 18 is inserted in the recessed portion 13C of the plug contact 13 because the first protrusion portions 18B protrude separately in the +X direction and the −X direction in an XY plane. Accordingly, the contacting portions P1 formed at the tips of the two first protrusion portions 18B of the inner contact 18 directly face the inner surface of the recessed portion 13C of the plug contact 13 as shown in
Since the first distance R1 from the fitting axis C of the inner contact 18 to the tip of each first protrusion portion 18B is set slightly larger than the radius of the recessed portion 13C of the plug contact 13, when the inner contact 18 is inserted in the recessed portion 13C of the plug contact 13, pushing forces of the tip of the first protrusion portion 18B of the inner contact 18 and the inner surface of the recessed portion 13C of the plug contact 13 act on each other. Consequently, at least one of the first protrusion portion 18B or the plug contact 13 deforms, and as shown in
In addition, since the second distance R2 from the fitting axis C of the inner contact 18 to the tip of each second protrusion portion 18C is set slightly larger than the value obtained by subtracting the thickness of the sheet type conductive member 15 from the radius of the recessed portion 13C of the plug contact 13, when the inner contact 18 is inserted in the recessed portion 13C of the plug contact 13, pushing forces of the tip of the second protrusion portion 18C of the inner contact 18 and the inner surface of the recessed portion 13C of the plug contact 13 act on each other. Consequently, at least one of the second protrusion portion 18C, the sheet type conductive member 15, or the plug contact 13 deforms, and as shown in
In the same manner, the sheet type conductive member 15 is pressed against the inner surface of the recessed portion 13C of the plug contact 13 by the four pressing portions P2 formed at the tips of the four second protrusion portions 18C of the inner contact 18.
In the meantime, as shown in
Accordingly, the wiring layer 15B on the top surface of the sheet type conductive member 15 makes contact with the inner surface of the recessed portion 13C of the plug contact 13 at a predetermined contact pressure, while the wiring layer 15E on the bottom surface of the sheet type conductive member 15 makes contact with the pressing portions P2 of the inner contact 18 at a predetermined contact pressure.
Consequently, the wiring layer 15B exposed on the top surface of the sheet type conductive member 15 is electrically connected to the plug contact 13 directly, and the wiring layer 15E exposed on the bottom surface of the sheet type conductive member 15 is electrically connected to the plug contact 13 via the inner contact 18. In other words, both the wiring layers 15B and 15E are connected the plug contact 13.
Thus, with the connector 11, both the wiring layer 15B formed of a flexible conductor disposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E formed of a flexible conductor disposed on the bottom surface side of the same can be electrically connected to one plug contact 13 by use of the inner contact 18.
Therefore, when the connector 11 is connected to a sheet type conductive member having a flexible conductor exposed only on the top surface side, the plug contact 13 can be electrically connected to the flexible conductor on the top surface side of the sheet type conductive member, and when the connector 11 is connected to a sheet type conductive member having a flexible conductor exposed only on the bottom surface side, the plug contact 13 can be electrically connected to the flexible conductor on the bottom surface side of the sheet type conductive member.
Further, when the connector 11 is connected to a sheet type conductive member having flexible conductors exposed on both the top and bottom surface sides like the sheet type conductive member 15 in Embodiment 1, the plug contact 13 can be electrically connected to both the flexible conductor on the top surface side and the flexible conductor on the bottom surface side of the sheet type conductive member. For instance, in the case of using, as the connection object, a sheet type conductive member having a multilayer structure in which flexible conductors each constituting a shielding layer are exposed separately on the top and bottom surface sides and another flexible conductor constituting a signal wiring layer is disposed between those shielding layers while being insulated from both of the shielding layers, when the plug contact 13 connected to the shielding layers on the top and bottom surface sides is connected to a ground potential, a shielding effect with respect to the signal wiring layer is demonstrated, and highly accurate signal transmission can be carried out with the influence of disturbance caused by electromagnetic waves and the like being minimized.
While the reinforcement sheet 14 is disposed between the bottom insulator 17 and the top insulator 16 in the connector 11 of Embodiment 1, the reinforcement sheet 14 may be omitted when it is not necessary to reinforce the mounting object such as a garment on which the connector 11 is to be mounted.
While the inner contact 18 used in the connector 11 of Embodiment 1 has the two first protrusion portions 18B and the four second protrusion portions 18C, the invention is not limited thereto.
The four first protrusion portions 28B are arranged at 90-degree intervals about the fitting axis C in an XY plane.
The four second protrusion portions 28C are also arranged at 90-degree intervals about the fitting axis C in an XY plane but are situated in rotational positions that are 45 degrees off from the four first protrusion portions 28B about the fitting axis C. That is, each second protrusion portion 28C is spaced from an adjacent first protrusion portion 28B at a 45-degree interval about the fitting axis C.
As with the inner contact 18 in Embodiment 1, an outer peripheral surface of the projection 28A is entirely covered with a conductive layer, the conductive layer covering the tips of the four first protrusion portions 28B forms four contacting portions P1, and the conductive layer covering the tips of the four second protrusion portions 28C forms four pressing portions P2.
In an XY plane, a distance from the fitting axis C to the tip of each first protrusion portion 28B and a distance from the fitting axis C to the tip of each second protrusion portion 28C are the same as the first distance R1 from the fitting axis C to the tip of each first protrusion portion 18B and the second distance R2 from the fitting axis C to the tip of each second protrusion portion 18C in the inner contact 18 shown in
When the inner contact 28 thus configured is inserted into the recessed portion 13C of the plug contact 13 while pushing the sheet type conductive member 15, the four contacting portions P1 are pressed against the inner surface of the recessed portion 13C of the plug contact 13 so that the inner contact 28 is electrically connected to the plug contact 13, and the sheet type conductive member 15 pushed in the recessed portion 13C is pressed against the inner surface of the recessed portion 13C of the plug contact 13 by the four pressing portions P2 of the inner contact 28.
Thus, likewise, both the wiring layer 15B disposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E disposed on the bottom surface side of the same can be electrically connected to the plug contact 13 even when the inner contact 18 is replaced by the inner contact 28 shown in
The three first protrusion portions 38B are arranged at 120-degree intervals about the fitting axis C in an XY plane.
The three second protrusion portions 38C are also arranged at 120-degree intervals about the fitting axis C in an XY plane but are situated in rotational positions that are 60 degrees off from the three first protrusion portions 38B about the fitting axis C. That is, each second protrusion portion 38C is spaced from an adjacent first protrusion portion 38B at a 60-degree interval about the fitting axis C.
As with the inner contact 18 in Embodiment 1, an outer peripheral surface of the projection 38A is entirely covered with a conductive layer, the conductive layer covering the tips of the three first protrusion portions 38B forms three contacting portions P1, and the conductive layer covering the tips of the three second protrusion portions 38C forms three pressing portions P2.
In an XY plane, a distance from the fitting axis C to the tip of each first protrusion portion 38B and a distance from the fitting axis C to the tip of each second protrusion portion 38C are the same as the first distance R1 from the fitting axis C to the tip of each first protrusion portion 18B and the second distance R2 from the fitting axis C to the tip of each second protrusion portion 18C in the inner contact 18 shown in
While the sheet type conductive member 15 shown in
With this configuration, when the inner contact 38 is inserted into the recessed portion 13C of the plug contact 13 while opening the Y-shaped cut of the sheet type conductive member 15, the three contacting portions P1 formed at the tips of the three first protrusion portions 38B of the inner contact 38 are situated inside the opened cut and make contact with the inner surface of the recessed portion 13C of the plug contact 13, and parts of the sheet type conductive member 15 adjacent to the cut are sandwiched between the three pressing portions P2 formed at the tips of the three second protrusion portions 38C of the inner contact 38 and the inner surface of the recessed portion 13C of the plug contact 13.
Accordingly, the inner contact 38 is electrically connected to the plug contact 13, and the sheet type conductive member 15 pushed in the recessed portion 13C is pressed against the inner surface of the recessed portion 13C of the plug contact 13 by the three pressing portions P2 of the inner contact 38.
Thus, likewise, both the wiring layer 15B disposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E disposed on the bottom surface side of the same can be electrically connected to the plug contact 13 even when the inner contact 18 is replaced by the inner contact 38 shown in
In Embodiments 1 to 3 above, the plug contacts 13 disposed in the contact arrangement regions 15A of the sheet type conductive member 15 each make contact with both the wiring layer 15B exposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E exposed on the bottom surface side of the sheet type conductive member 15; however, for instance, it is also possible to connect only the wiring layer 15E exposed on the bottom surface side of the sheet type conductive member 15 to the plug contacts 13 disposed in the contact arrangement regions 15A.
While the sheet type conductive member 15 used in Embodiments 1 to 3 above has a multilayer structure, the invention is not limited thereto, and it is sufficient that a conductive member has a flexible conductor exposed on at least one surface of the conductive member.
While the two layers of flexible conductors, namely, the wiring layer 15B and the wiring layer 15E, of the sheet type conductive member 15 are connected to one plug contact 13 in Embodiments 1 to 3 above, the invention is not limited thereto, and three or more layers of flexible conductors can be connected to one plug contact 13.
While the connector 11 according to Embodiments 1 to 3 above has four plug contacts 13, the number of the plug contacts 13 is not limited, and it is sufficient that there is provided at least one plug contact 13 electrically connected to a flexible conductor exposed on at least one surface of the sheet type conductive member 15.
Number | Date | Country | Kind |
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2022-139302 | Sep 2022 | JP | national |