The present disclosure relates to a connector.
This application claims priority based on Japanese Application No. 2021-061220 filed on Mar. 31, 2021, and incorporates the entirety of the content described therein.
Patent Document 1 discloses a connector including a terminal module having a first terminal (electric contact member), a second terminal (external connection member), and a flexible conductor (braided wire) electrically connecting the first terminal and the second terminal to each other, and a connector housing accommodating the terminal module. In the terminal module, the first terminal is attached to a case that accommodates an elastic member (coil spring). The elastic member is sandwiched between a ceiling wall portion of the case and the first terminal. By fitting the connector and a partner connector together, the first terminal pressed by the partner connector (partner-side connector) moves toward the ceiling wall (ceiling wall portion) while compressing the elastic member. When the connector and the partner connector are fitted together, the ceiling wall is in contact with the connector housing. Furthermore, when the connector and the partner connector are fitted together, the elastic member is compressed compared to a state in which the connector and the partner connector are not fitted together. Since the compressed elastic member tries to return to its original state, it presses the ceiling wall toward the connector housing.
The connector of this disclosure is a connector configured to fit together with a partner connector relatively approaching along a first direction extending from one side to another side, and electrically connect to the partner connector, the connector including: a terminal module configured to electrically connect to the partner connector; a connector housing accommodating the terminal module; and a reinforcing member attached to the connector housing, in which the terminal module includes: a case including a ceiling wall and a pair of side walls extending from the ceiling wall to the one side; an elastic member that is accommodated in the case and is elastically deformable along the first direction; a first terminal that is supported by the pair of side walls while being biased toward the one side by the elastic member, and is movable to the other side by being pressed by the partner connector; a second terminal different from the first terminal; and a flexible conductor electrically connecting the first terminal and the second terminal to each other, the connector housing has a support wall to which the reinforcing member is attached, the support wall has a reinforcing surface that is in contact with the reinforcing member, and a contact surface that is arranged on a side opposite to the reinforcing surface and is capable of coming into contact with the ceiling wall after the connector is fitted together with the partner connector, and the reinforcing member has a higher rigidity than the supporting wall.
<Problems to be Solved> Since the connector housing continues to be pressed by the ceiling wall while the connector and the partner connector are fitted together, the connector housing may deform over time. Therefore, the connector has room for further improvement in terms of durability.
An object of the present disclosure is to provide a connector that can improve durability.
<Effect of the Invention> According to the connector of the present disclosure, the effect of being able to improve durability is exhibited.
First, embodiments of the present disclosure will be listed and described.
(1) The connector of this disclosure is a connector configured to fit together with a partner connector relatively approaching along a first direction extending from one side to another side, and electrically connect to the partner connector, the connector including: a terminal module configured to electrically connect to the partner connector; a connector housing accommodating the terminal module; and a reinforcing member attached to the connector housing, in which the terminal module includes: a case including a ceiling wall and a pair of side walls extending from the ceiling wall to the one side; an elastic member that is accommodated in the case and is elastically deformable along the first direction; a first terminal that is supported by the pair of side walls while being biased toward the one side by the elastic member, and is movable to the other side by being pressed by the partner connector: a second terminal different from the first terminal; and a flexible conductor electrically connecting the first terminal and the second terminal to each other, the connector housing has a support wall to which the reinforcing member is attached, the support wall has a reinforcing surface that is in contact with the reinforcing member, and a contact surface that is arranged on a side opposite to the reinforcing surface and is capable of coming into contact with the ceiling wall after the connector is fitted together with the partner connector, and the reinforcing member has a higher rigidity than the supporting wall.
According to this configuration, the reinforcing member has higher rigidity than the supporting wall. The reinforcing member is attached to a support wall having a contact surface capable of coming into contact with the ceiling wall pressed by the elastic member. The reinforcing member supports the support wall from the side opposite to the ceiling wall. Therefore, it is possible to suppress deformation of the support wall pressed by the ceiling wall. Accordingly, the durability of the connector can be improved.
(2) It is preferable that the connector housing is made of a thermoplastic resin, and the reinforcing member is made of a metal.
According to this configuration, the connector housing is made of a thermoplastic resin, and the reinforcing member is made of a metal. From the viewpoint of moldability, the connector housing that accommodates the terminal module is preferably made of a thermoplastic resin. On the other hand, the support wall, which is part of the connector housing, is pressed against the ceiling wall, which is part of the terminal module, which is a heat source when electric current flows therethrough. Metals have superior shape stability in high-temperature environments compared to thermoplastic resins. Therefore, by supporting the supporting wall with the metal reinforcing member, it is possible to suppress deformation of the supporting wall pressed by the ceiling wall. Accordingly, it is possible to achieve both manufacturability and durability of the connector.
(3) It is preferable that the reinforcing member is integrated with the connector housing.
According to this configuration, the reinforcing member is integrated with the connector housing. Thus, it is possible to inhibit the reinforcing member from falling off of the connector housing. Accordingly, the durability of the connector can be improved.
(4) It is preferable that at least part of the reinforcing member is embedded in the connector housing.
According to this configuration, at least part of the reinforcing member is embedded in the connector housing. Thus, when assembling the connector, the worker does not need to attach the reinforcing member to the connector housing. Accordingly, the assembly workability of the connector can be improved.
(5) It is preferable that the reinforcing member has a fixing portion capable of being fixed to a housing of an in-vehicle device.
According to this configuration, the connector includes a fixing portion that can be fixed to the housing of the in-vehicle device. Thus, it is no longer necessary to prepare a separate component for fixing the connector to the vehicle-mounted device. Accordingly, the number of components of the connector can be reduced.
(6) It is preferable that a plurality of the terminal modules are provided, the plurality of terminal modules are accommodated in the connector housing in a state of being arranged side by side along a direction orthogonal to the first direction, and the reinforcing member overlaps with the respective ceiling walls of the plurality of terminal modules when viewed from the first direction.
According to this configuration, the connector housing accommodates a plurality of terminal modules. Furthermore, the reinforcing member overlaps with the ceiling walls of the plurality of terminal modules when viewed from the first direction. Therefore, the reinforcing member can collectively support the support walls that are pressed against the ceiling walls of the plurality of terminal modules. Accordingly, it is not necessary to provide a reinforcing member for each terminal module, and the number of components of the connector can be reduced.
A specific example of the connector of the present disclosure will be described below with reference to the drawings. In each drawing, part of the configuration may be exaggerated or simplified for convenience of description. Also, the dimensional proportion of each portion may differ in each drawing. Also, in some cases, only some of a plurality of identical members are given reference numerals, and the reference numerals are omitted for the other members. Also, in the present disclosure, “parallel” does not mean parallel in a geometrically strict sense, but is used in a wider sense within a range where the effect of the present invention is exhibited as long as it is regarded as parallel. Also, in the present disclosure, orthogonal does not mean orthogonal in a geometrically strict sense, but is used in a wider sense within a range where the effect of the present invention is exhibited as long as it is considered orthogonal.
As shown in
The partner connector 12 is inserted into the connector 10 due to the partner connector 12 relatively approaching the connector 10 along a first direction extending from one side to another side. That is, the connector 10 and the partner connector 12 are fitted together, and the connector 10 and the partner connector 12 are electrically connected to each other. The PCU and the motor are electrically connected to each other via the connector 10 and the partner connector 12. The fitting between the connector 10 and the partner connector 12 will be described later.
The connector 10 includes terminal modules 14 and a connector housing 16. The terminal modules 14 are modules for electrically connecting partner terminals 124 included in the partner connector 12 and electric circuits (not shown) included in the in-vehicle device 1 to each other.
As shown in
As shown in
As shown in
The pair of side walls 26, 26 oppose each other. The direction in which the pair of side walls 26, 26 oppose each other is orthogonal to the first direction. The direction in which the pair of side walls 26, 26 oppose each other is orthogonal to the direction in which the main body portion 64 and the first lid portion 66 are arranged side by side.
In the following description, for convenience, the direction along the first direction will be referred to as the up-down direction. The direction in which the pair of side walls 26, 26 oppose each other will be referred to as the left-right direction. A direction orthogonal to the first direction and the direction in which the pair of side walls 26, 26 oppose each other will be referred to as the front-rear direction. That is, the direction in which the main body portion 64 and the first lid portion 66 are arranged side by side will be referred to as the front-rear direction. In the following description, for the sake of convenience, in the up-down direction, the other side will be referred to as upward, and the one side will be referred to as downward. In the front-rear direction, the body portion 64 side will be referred to as frontward, and the first lid portion 66 side will be referred to as rearward.
The ceiling wall 24 is a flat plate-shaped region provided along the front-rear direction and the left-right direction. The widths of the ceiling wall 24 in the front-rear direction and the left-right direction are greater than the widths of the elastic member 18 in the front-rear direction and the left-right direction. The ceiling wall 24 covers the elastic member 18 when viewed from above in the vertical direction.
The pair of side walls 26, 26 are a pair of walls that are parallel to each other and extend downward from the edges in the left-right direction of the ceiling wall 24. The pair of side walls 26, 26 have shapes that are mirror-symmetrical to each other. The right side wall 26 will be representatively described below. As shown in
The base portion 26A is a region continuous with the ceiling wall 24. The base portion 26A has the same width as the ceiling wall 24 in the front-rear direction. The base portion 26A has a function of receiving the elastic member 18 that bends in the left-right direction when the elastic member 18 is compressed or stretched.
The first leg portion 26B extends downward from the base portion 26A at the central portion of the base portion 26A in the front-rear direction, and is inclined frontward. The width of the first leg portion 26B in the vertical direction is longer than the inclination width of the first leg portion 26B in the front-rear direction. The first leg portion 26B has a smaller width than the base portion 26A in the front-rear direction. The first leg portion 26B has, for example, a width about one-fourth that of the base portion 26A. The first leg portion 26B has a first receiving portion 26B1 extending frontward at its lower end portion. The upper surface of the first receiving portion 26B1 is a surface extending along the front-rear direction. A rear surface of the first leg portion 26B functions as a guide surface 26B2 that guides the first terminal 22 when the partner connector 12 is fitted. Since the guide surface 26B2 extends downward while being inclined in the front-rear direction, the first terminal 22 is guided in the up-down direction as well as in the front-rear direction along the guide surface 26B2.
The second leg 26C extends downward from the base portion 26A. The second leg portion 26C is positioned rearward of the first leg portion 26B. The second leg portion 26C is spaced apart from the first leg portion 26B in the front-rear direction. The second leg portion 26C has a smaller width than the base portion 26A in the front-rear direction. The second leg portion 26C has, for example, a width about one-fourth that of the base portion 26A. The second leg portion 26C has a second receiving portion 26C1 and a lower end portion 26C2. The second receiving portion 26C1 is arranged above the lower end portion 26C2. The second receiving portion 26C1 protrudes rearward relative to the lower end portion 26C2. The upper surface of the second receiving portion 26C1 is a surface extending along the front-rear direction.
The guide projections 26D protrude rightward from the base portion 26A. The guide projections 26D protrude from the base portion 26A toward the side opposite to the elastic member 18. The guide projections 26D are formed by bending portions of the side wall 26 rightward. For example, the guide projections 26D are each formed by bending the side wall 26 rightward between a pair of slits 27, 27, and since the slits 27, 27 are provided on both the upper and lower sides of the guide projection 26D, the guide projection 26D is easily bent rightward.
The guide projections 26D are arranged above the first leg portion 26B. The guide projections 26D are arranged above the second leg portion 26C. One guide projection 26D is provided frontward of the side wall 26 and one guide projection 26D is provided rearward of the side wall 26. The guide projection 26D arranged frontward of the side wall 26 and the guide projection 26D arranged rearward of the side wall 26 overlap each other when viewed from the front-rear direction. The position of the upper surface of the guide projection 26D arranged frontward of the side wall 26 is equal to the position of the upper surface of the guide projection 26D arranged rearward of the side wall 26. The position of the lower surface of the guide projection 26D arranged frontward of the side wall 26 is equal to the position of the lower surface of the guide projection 26D arranged rearward of the side wall 26.
The pair of elastic member holding walls 28, 28 are a pair of walls that are parallel to each other and extend downward from the edges in the front-rear direction of the ceiling wall 24. The pair of elastic member holding walls 28, 28 have a width smaller than that of the ceiling wall 24 in the left-right direction. The pair of elastic member holding walls 28, 28 have, for example, a width about one-third of the width of the ceiling wall 24 in the left-right direction. The pair of elastic member holding walls 28, 28 have a smaller width than the side wall 26 in the up-down direction. The pair of elastic member holding walls 28, 28 have, for example, a width about half that of the side wall 26 in the vertical direction. As shown in
The elastic member 18 is a coil spring formed by winding a wire made of a metal into a coil shape. The elastic member 18 is made of stainless steel, for example.
As shown in
The elastic member 18 has a first end portion 18a and a second end portion 18b. The first end portion 18a is a region of approximately one turn from the upper end of the elastic member 18. The first end 18a is in contact with the ceiling wall 24. The second end portion 18b is a region of about one turn from the lower end of the elastic member 18. The second end portion 18b is in contact with the first terminal 22.
As shown in
The first portion 22a is arranged spaced apart downward from the ceiling wall 24. The first portion 22a is provided parallel to the ceiling wall 24. That is, the first portion 22a extends along the front-rear direction and the left-right direction. The second portion 22b extends upward from the rearward edge of the first portion 22a. Thus, the first terminal 22 has an L shape when viewed from the left-right direction. The first portion 22a has a pair of first engaging portions 58, 58 and a pair of guided portions 62, 62. The second portion 22b has a pair of second engaging portions 60, 60.
The first surface 22A of the first portion 22a is in contact with the second end 18b of the elastic member 18. The first surface 22A of the first portion 22a functions as a receiving surface for receiving the second end portion 18b of the elastic member 18. The second surface 22B of the first portion 22a functions as a contact surface capable of coming into contact with a partner contact 128 included in the partner terminal 124.
The first engaging portion 58 is a region that protrudes outward in the left-right direction at the front edge of the first portion 22a. The first engaging portion 58 comes into contact with the first receiving portion 26B1 of the first leg portion 26B from above. The first engaging portion 58 comes into contact with the upper surface of the first receiving portion 26B1. The first engaging portion 58 is received by the first receiving portion 26B1.
The guided portion 62 is a region that protrudes outward in the left-right direction at the central portion in the front-rear direction of the first portion 22a. The guided portion 62 is inserted between the first leg portion 26B and the second leg portion 26C. When the connector 10 is fitted together with the partner connector 12, the guided portion 62 is guided in the vertical direction as well as in the front-rear direction along the guide surface 26B2.
The first surface 22A of the second portion 22b is a surface facing toward the elastic member 18. The second surface 22B of the second portion 22b is a surface facing away from the elastic member 18. The flexible conductor 44 is connected to the second surface 22B of the second portion 22b.
The second engaging portion 60 protrudes outward in the left-right direction. The second engaging portion 60 is arranged below the central portion in the up-down direction of the second portion 22b. The second engaging portion 60 comes into contact with the second receiving portion 26C1 of the second leg portion 26C from above. The second engaging portion 60 comes into contact with the upper surface of the second receiving portion 26C1. The second engaging portion 60 is received by the second receiving portion 26C1.
Downward movement of the first terminal 22 is restricted due to the first engaging portion 58 coming into contact with the first receiving portion 26B1 and the second engaging portion 60 coming into contact with the second receiving portion 26C1. That is, the first terminal 22 is sandwiched between the elastic member 18 and the pair of side walls 26, 26 in the non-fitted-together state. In the non-fitted-together state, the first terminal 22 is sandwiched between the elastic member 18, the pair of first receiving portions 26B1, 26B1, and the pair of second receiving portions 26C1, 26C1.
As shown in
The upper portion 42A is arranged outside of the connector housing 16. The upper portion 42A is a region connected to an electrical circuit (not shown). The lower portion 42B is a region extending downward from the upper portion 42A. The lower portion 42B is located inside the connector housing 16. The flexible conductor 44 is connected to the lower portion 42B. The constricted portion 42C is a region recessed inward in the left-right direction at the boundary region between the upper portion 42A and the lower portion 42B. The constricted portion 42C fits together with the connector housing 16 through recess-protrusion fitting.
The flexible conductor 44 is a conductor that has flexibility. As shown in
The flexible conductor 44 is, for example, a band-shaped braided wire obtained by braiding a plurality of conductive metal strand wires together. The braided wire is formed, for example, by braiding strand wires made of a copper alloy together. The flexible conductor 44 has a first joint portion 52 joined to the first terminal 22, a second joint portion 48 joined to the second terminal 42, and an intermediate joint portion 53 between the first joint portion 52 and the second joint portion 48.
The first joint portion 52 is joined to the first terminal 22 through resistance welding. The first joint portion 52 is joined to the second portion 22b of the first terminal 22 through resistance welding, for example. The first joint portion 52 has higher rigidity than the intermediate portion 53. The second joint portion 48 is joined to the second terminal 42 through resistance welding. The second joint portion 48 is joined to the lower portion 42B of the second terminal 42 through resistance welding, for example. The second joint portion 48 has higher rigidity than the intermediate portion 53.
The second portion 22b of the first terminal 22 and the second terminal 42 are arranged side by side in the up-down direction. That is, the first joint portion 52 and the second joint portion 48 are arranged side by side in the up-down direction. Among the first joint portion 52, the second joint portion 48, and the intermediate portion 53, the first joint portion 52 is arranged at the lowest position. Among the first joint portion 52, the second joint portion 48, and the intermediate portion 53, the second joint portion 48 is arranged at the uppermost position.
As shown in
The main body portion 64 is made of a thermoplastic resin, for example. The main body portion 64 has a front wall 64A, a right wall 64B, a left wall 64C, a support wall 64D, and an upper wall 64E. The front wall 64A, the right wall 64B, the left wall 64C, the support wall 64D, and the upper wall 64E are formed in one piece through injection molding, for example.
The front wall 64A is a wall arranged in front of the cases 20. The right wall 64B is a wall extending rearward from the right edge of the front wall 64A. The left wall 64C is a wall extending rearward from the left edge of the front wall 64A. The support wall 64D is a wall arranged above the cases 20. The support wall 64D is continuous with the front wall 64A, the right wall 64B, and the left wall 64C. The upper wall 64E is a wall that extends upward from the rear edge of the support wall 64D.
The support wall 64D is arranged above the ceiling walls 24 of the cases 20. The support wall 64D has a contact surface 64D1 and a reinforcing surface 64D2 arranged on the side opposite to the contact surface 64D1. The reinforcing member 64F is attached to the support wall 64D.
The contact surface 64D1 opposes the cases 20. The contact surface 64D1 opposes the ceiling walls 24. The contact surface 64D1 can come into contact with the cases 20. The contact surface 64D1 can come into contact with the ceiling walls 24.
As shown in
The first opening portions 75 are formed due to the rear of the main body 64 being open. The first openings 75 expose the terminal module accommodating portions 70 to the outside of the main body portion 64. Thus, the main body portion 64 can store the terminal modules 14 in the terminal module accommodating portions 70 from the rear, for example.
The second opening portions 77 are formed due to the lower portion of the body portion 64 being open. The second opening portions 77 expose the terminal module accommodating portions 70 to the outside of the main body portion 64.
The terminal module accommodating portions 70 each have a case accommodating portion 72 and a flexible conductor accommodating portion 74. The terminal module accommodating portions 70 each extend along the up-down direction. The terminal module accommodating portions 70 are the internal space of the main body portion 64. A plurality of terminal module accommodating portions 70 are provided along the left-right direction. The plurality of terminal module accommodating portions 70 are formed by partitioning the internal space of the main body portion 64 with the partition walls 71. The plurality of terminal module accommodating portions 70 individually accommodate the plurality of terminal modules 14. In this embodiment, the three terminal module accommodating portions 70 are arranged side by side in the left-right direction.
The partition walls 71 extend in the up-down direction and the front-rear direction. The partition walls 71 are continuous with the front wall 64A, the support wall 64D, and the upper wall 64E. The partition walls 71 define spaces for individually accommodating the plurality of terminal modules 14 in the main body portion 64. That is, the partition walls 71 are arranged between adjacent terminal module accommodating portions 70. In this embodiment, two partition walls 71 are provided to form three terminal module accommodating portions 70. That is, in this embodiment, two partition walls 71 are arranged side by side in the left-right direction.
The partition walls 71 are arranged between the case accommodating portions 72 adjacent to each other in the left-right direction. That is, the partition walls 71 are arranged between the cases 20 adjacent to each other in the left-right direction. The partition walls 71 oppose the cases 20 in the left-right direction. The partition walls 71 are arranged between the flexible conductor accommodating portions 74 adjacent to each other in the left-right direction. That is, the partition walls 71 are arranged between the flexible conductors 44 adjacent to each other in the left-right direction. The partition walls 71 oppose the flexible conductors 44 in the left-right direction.
The partition walls 71 each have a guide rail 99 extending in the up-down direction. The guide rails 99 are, for example, grooves extending in the up-down direction. The guide rails 99 are provided on the rear surfaces of the partition walls 71. The rear surfaces of the partition walls 71 oppose the first lid portion 66. The guide rails 99 oppose the first lid portion 66.
The case accommodating portions 72 accommodate the cases 20 of the terminal modules 14. The case accommodating portions 72 are arranged below the flexible conductor accommodating portions 74. The case accommodating portions 72 oppose the cases 20. The case accommodating portions 72 are open rearward by the first opening portions 75. The case accommodating portions 72 are open downward by the second opening portions 77.
In this embodiment, three case accommodating portions 72 are arranged side by side in the left-right direction. The case accommodating portion 72 located on the rightmost side is defined by the front wall 64A, the right wall 64B, the support wall 64D, and the partition wall 71. The case accommodating portion 72 located on the leftmost side is partitioned by the front wall 64A, the left wall 64C, the support wall 64D, and the partition wall 71. The case accommodating portion 72 in the middle in the left-right direction is defined by the front wall 64A, the support wall 64D, and the pair of partition walls 71, 71.
The case accommodating portions 72 have guide grooves 76 that restrict the moving directions of the terminal modules 14. The guide grooves 76 are provided in the right wall 64B, the left wall 64C, and the partition walls 71. The guide grooves 76 extend along the front-rear direction. The guide grooves 76 oppose the cases 20. The guide grooves 76 oppose the pair of side walls 26, 26. The guide projections 26D of the cases 20 are inserted into the guide grooves 76, and the guide grooves 76 hold the guide projections 26D. The guide projections 26D are locked in the guide grooves 76. The guide projections 26D provided on the pairs of side walls 26, 26 are slidable in guide grooves 76. Accordingly, the terminal modules 14 are slidable along the guide grooves 76.
The flexible conductor accommodating portions 74 accommodate the flexible conductors 44 of the terminal modules 14. The flexible conductor accommodating portions 74 are arranged above the case accommodating portions 72. The flexible conductor accommodating portions 74 are continuous with the case accommodating portions 72. The flexible conductor accommodating portions 74 are arranged on the upper wall 64E. The flexible conductor accommodating portions 74 oppose the flexible conductors 44. The rear sides of the flexible conductor accommodating portions 74 are open by the first opening portions 75. The flexible conductor accommodating portions 74 each have an opposing wall 79 opposing the flexible conductor 44 and a recess 78 formed in the opposing wall 79.
As shown in
The recess 78 has a first inclined surface 78A and a second inclined surface 78B. The first inclined surface 78A is inclined downward toward the rear. That is, the first inclined surface 78A is inclined toward the one side as the flexible conductor 44 is approached. The second inclined surface 78B is inclined upward toward the rear. That is, the second inclined surface 78B is inclined toward the other side as the flexible conductor 44 is approached. The second inclined surface 78B is arranged above the first inclined surface 78A.
The holding portions 82 hold the second terminals 42 such that the second terminals 42 are arranged above the first terminals 22. The holding portions 82 are fitted together with the constricted portions 42c of the second terminals 42 through recess-protrusion fitting. The holding portions 82 are arranged on the upper wall 64E. The holding portions 82 are arranged above the case accommodating portions 72. The holding portions 82 are arranged above the flexible conductor accommodating portions 74.
The first engaging projections 84 are engaged with the second lid portion 68. The first engaging projections 84 are provided on the front wall 64A of the main body portion 64. The first engaging projections 84 are arranged on the lower side of the front wall 64A. In this embodiment, a plurality of first engaging projections 84 are provided.
As shown in
The reinforcing member 64F is attached to the connector housing 16. The reinforcing member 64F is attached to the main body portion 64. The reinforcing member 64F is attached to the support wall 64D. The reinforcing member 64F is in contact with the reinforcing surface 64D2 of the support wall 64D.
The reinforcing member 64F is integrated with the connector housing 16. At least part of the reinforcing member 64F is embedded in the connector housing 16. The reinforcing member 64F is integrated with the connector housing 16 through insert molding, for example. The reinforcing member 64F is integrated with the body portion 64. The reinforcing member 64F is integrated with the main body portion 64. At least part of the reinforcing member 64F is embedded in the main body portion 64. The reinforcing member 64F is integrated with the support wall 64D through insert molding, for example.
The reinforcing member 64F overlaps with the support wall 64D when viewed from above in the up-down direction. The reinforcing member 64F overlaps with the contact surface 64D1 when viewed from above in the up-down direction. The reinforcing member 64F overlaps with the ceiling walls 24 of the cases 20 of the terminal modules 14 when viewed from above in the up-down direction. In this embodiment, the reinforcing member 64F overlaps with all of the ceiling walls 24 of the three terminal modules 14 arranged side by side in the left-right direction when viewed from above in the up-down direction.
As shown in
As shown in
As shown in
The bulging portions 102 overlap with the recesses 78 when viewed from the front-rear direction. That is, the bulging portions 102 overlap with the recesses 78 when viewed from a direction orthogonal to the first direction and the direction in which the pair of side walls 26, 26 oppose each other.
The bulging portions 102 are located on the side opposite to the recesses 78 with respect to the flexible conductors 44 when viewed from the left-right direction. The bulging portions 102 and the recesses 78 are located on both the front and rear sides of the flexible conductors 44. That is, the flexible conductors 44 are arranged between the bulging portions 102 and the recesses 78 when viewed from the direction in which the pair of side walls 26, 26 oppose each other.
The second engaging projections 108 engage with the second lid portion 68. The second engaging projections 108 are provided on the rear surface of the first lid portion 66. That is, the second engaging projections 108 are provided on the surface of the second lid portion 68 opposite to the surface thereof opposing the flexible conductors 44. The second engaging projections 108 are provided below the first lid portion 66. The second engaging projections 108 are arranged below the bulging portions 102. In this embodiment, two second engaging projections 108 are provided.
As shown in
As shown in
The first engaging pieces 120 engage with the lower portion of the front wall 64A. The first engaging pieces 120 engage with the first engaging projections 84 of the front wall 64A. The second engaging pieces 121 engage with the lower portion of the first lid portion 66. The second engaging pieces 121 engage with the second engaging projections 108 of the first lid portion 66. The second engaging pieces 121 are arranged on the side opposite to the first engaging pieces 120. The second engaging pieces 121 are arranged below the bulging portions 102. The second engaging pieces 121 overlap with the bulging portions 102 when viewed from the up-down direction.
The partner terminal insertion holes 122 overlap with the second opening portions 77 of the main body portion 64. The partner terminal insertion holes 122 expose the terminal modules 14 to the outside of the second lid portion 68. The partner terminal insertion holes 122 expose the first terminals 22 of the terminal modules 14 to the outside of the second lid portion 68. The partner terminal insertion holes 122 allow the partner terminals 124 to enter from below and allow the partner terminals 124 and the first terminals 22 to come into physical contact with each other. The partner terminal insertion holes 122 are provided so as to correspond to the number of the terminal modules 14 accommodated in the connector housing 16. In this embodiment, three partner terminal insertion holes 122 are provided.
The partner connector 12 has the partner terminals 124 and a partner housing 126, as shown in
The partner terminals 124 are conductive metal members. The partner terminals 124 are made of a copper alloy, for example. The partner terminals 124 each include a region extending in the up-down direction and a region extending frontward from that region. The partner terminals 124 each have an L shape when viewed from the left-right direction. The partner terminals 124 each have partner contacts 128 that come into contact with the second surface 22B of the first portion 22a of the first terminal 22. The partner contacts 128 are provided in the form of beads on the upper surface of the partner terminal 124 by plastically deforming part of the partner terminal 124.
The partner housing 126 is a member made of resin. The partner housing 126 has fitting portions 130 that can enter the partner terminal insertion holes 122 of the connector housing 16. The fitting portions 130 have shapes that protrude upward. The fitting portions 130 support the partner terminals 124 on their upper surfaces.
The manner in which the partner connector 12 is fitted to the connector 10 will be described with reference to
When the partner connector 12 moves further upward after the partner contacts 128 comes into contact with the second surfaces 22B, the first terminals 22 are pressed by the partner contacts 128, whereby the first terminals 22 move upward while compressing the elastic members 18. The deformation of the flexible conductors 44 allows the first terminals 22 to move upward. At this time, the guided portions 62 of the first terminals 22 slide on the guide surfaces 26B2 of the first leg portions 26B. Accordingly, the first terminals 22 move upward and move rearward by the amount that the guide surfaces 26B2 are inclined in the front-rear direction. Since the width of the guide surfaces 26B2 in the up-down direction is longer than the width by which the guide surfaces 26B2 are inclined in the front-rear direction, the amount of upward movement of the first terminals 22 during fitting is larger than the amount of rearward movement.
The second surfaces 22B of the first terminals 22 moving rearward slide in the front-rear direction on the partner contacts 128 moving upward. As a result, foreign matter adhering between the second surfaces 22B and the partner contacts 128 is removed. Examples of the foreign matter include films of sulfides, oxides, and the like formed on the surfaces of the second surfaces 22B.
Then, when the partner connector 12 moves further upward, the partner connector 12 is fitted to the connector 10. In this state, the first portions 22a of the first terminals 22 receive a downward biasing force from the elastic members 18 and an upward pressing force from the partner contacts 128. The first portions 22a of the first terminals 22 are sandwiched between the elastic members 18 and the partner contacts 128 in the up-down direction. Due to the first portions 22a being pressed against the partner contacts 128 by the elastic members 18 in this manner, the first terminals 22 can be more reliably electrically connected to the partner contacts 128.
As shown in
As shown in
The first terminals 22 are in contact with the partner contacts 128 when the connector 10 and the partner connector 12 are fitted together. The elastic members 18 bias the first terminals 22 toward the partner connector 12 when the connector 10 and the partner connector 12 are fitted together. The first terminals 22 are pressed toward the partner connector 12 when the connector 10 and the partner connector 12 are fitted together. The first terminals 22 are supported by the partner connector 12 when the connector 10 and the partner connector 12 are fitted together.
Next, the operations and effects of this embodiment will be described.
(1) The reinforcing member 64F has higher rigidity than the supporting wall 64D. The reinforcing member 64F is attached to the support wall 64D having the contact surface 64D1 capable of coming into contact with the ceiling walls 24 pressed by the elastic members 18. The reinforcing member 64F supports the support wall 64D from the side opposite to the ceiling walls 24. Accordingly, it is possible to suppress deformation of the support wall 64D pressed by the ceiling walls 24. Accordingly, durability of the connector 10 can be improved.
(2) The connector housing 16 is made of a thermoplastic resin, and the reinforcing member 64F is made of a metal. From the viewpoint of moldability, the connector housing 16 that accommodates the terminal modules 14 is preferably made of a thermoplastic resin. On the other hand, the ceiling walls 24, which are part of the terminal modules 14, which are a heat source when current flows therethrough, are pressed against the support wall 64D, which is part of the connector housing 16. Metals have superior shape stability in high-temperature environments compared to thermoplastic resins. Thus, by supporting the supporting wall 64D with the reinforcing member 64F made of a metal, it is possible to suppress deformation of the supporting wall 64D pressed by the ceiling walls 24. Accordingly, both manufacturability and durability of the connector 10 can be achieved.
(3) The reinforcing member 64F is integrated with the connector housing 16. Thus, it is possible to inhibit the reinforcing member 64F from falling off from the connector housing 16. Accordingly, durability of the connector 10 can be improved.
(4) At least part of the reinforcing member 64F is embedded in the connector housing 16. Thus, when assembling the connector 10, there is no need for an operator to attach the reinforcing member 64F to the connector housing 16. Accordingly, the assembly workability of the connector 10 can be improved.
(5) The fixing portions 64F1 are included, which can be fixed to the housing 2 of the vehicle-mounted device 1. Thus, it is not necessary to prepare a separate component for fixing the connector 10 to the vehicle-mounted device 1. Accordingly, the number of components of the connector 10 can be reduced.
(6) The reinforcing member 64F overlaps with the ceiling walls 24 of the plurality of terminal modules 14 when viewed from the first direction. The connector housing 16 accommodates the plurality of terminal modules 14. Thus, the reinforcing member 64F can collectively support the support wall 64D that is pressed against the ceiling walls 24 of the plurality of terminal modules 14. Accordingly, it is not necessary to provide the reinforcing member 64F for each terminal module 14, and the number of components of the connector 10 can be reduced.
The above embodiment can be implemented with the following modifications.
The above embodiments and the following modified examples can be implemented in combination with each other as long as there are no technical discrepancies.
Number | Date | Country | Kind |
---|---|---|---|
2021-061220 | Mar 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2021/035838 | 9/29/2021 | WO |