The present invention relates to a connector, particularly to a connector connected to a sheet type connection object having a conductor exposed on at least one surface of the connection object.
In recent years, attention has been drawn to so-called smart clothes that can obtain user's biological data such as the heart rate and the body temperature only by being worn by the user. Such smart cloth has an electrode disposed at a measurement site, and when a wearable device serving as a measurement device is electrically connected to the electrode, biological data can be transmitted to the wearable device.
The electrode and the wearable device can be interconnected by, for instance, use of a connector connected to a conductor drawn from the electrode.
As a connector of this type, for example, JP 2018-129244 A discloses a connector as illustrated in
In this state, when the base member 3 is pressed against the housing 2, as shown in
Further, housing fixing posts 3B formed to project from the base member 3 are press-fitted into post accommodating portions 2B of the housing 2 as shown in
When fitted to the connector disclosed in JP 2018-129244 A, a wearable device can be connected to electrodes constituted of the conductors.
However, when the conductors 1A are exposed on the bottom surface of the flexible substrate 1, the connector of JP 2018-129244 A would be useless in electrically connecting the conductors 1A to the contacts 4.
The present invention has been made to solve the foregoing problem and aims at providing a connector that enables to make an electrical connection of a contact to a conductor of a connection object regardless of whether the conductor is exposed on the top surface or the bottom surface of the connection object.
The connector according to the invention comprises:
An embodiment of the present invention is described below with reference to the accompanying drawings.
The four plug contacts 13 are arranged in two rows parallel to each other and disposed to project perpendicularly to the sheet type conductive member 15.
For convenience, the reinforcement sheet 14 and the sheet type conductive member 15 are defined as extending in an XY plane, the arrangement direction of the four plug contacts 13 is referred to as “Y direction,” and the direction in which the four plug contacts 13 project is referred to as “+Z direction.” The Z direction is a fitting direction in which the connector 11 is fitted to a counter connector.
The four plug contacts 13 are retained in the top insulator 16. The reinforcement sheet 14 is disposed on the bottom surface, on the −Z direction side, of the top insulator 16, and the sheet type conductive member 15 is disposed on the −Z direction side of the reinforcement sheet 14. Further, four inner contacts 18 are disposed on the −Z direction side of the sheet type conductive member 15, and the bottom insulator 17 is disposed on the −Z direction side of the inner contacts 18. The four inner contacts 18 separately correspond to the four plug contacts 13.
As shown in
The four plug contacts 13 are made of a conductive material such as metal, and are to be connected to corresponding contacts of a counter connector (not shown) when part of the counter connector is accommodated in the recessed portion 16A of the top insulator 16.
As shown in
As shown in
The fitting axis C is an axis passing through the center of the tubular portion 13A and extending in the direction in which the connector 11 and the counter connector are fitted to each other.
While the tubular portion 13A has the shape of a cylindrical tube, the cross section thereof is not limited to a circle and may be any of various shapes such as an ellipse and a polygon as long as the tubular portion 13A has the recessed portion 13C in its interior.
The four plug contacts 13 can be each used as a terminal for transmitting electric signals.
As shown in
Further, the flat plate portion 17A is provided with a plurality of through-holes 17D corresponding to the bosses 16C of the top insulator 16.
As shown in
The projection 17C is used to temporarily retain the inner contact 18 and includes a backrest surface 17F extending along a YZ plane and facing in the +X direction and a protrusion portion 17G projecting in the +X direction from a portion, situated at the center in the Y direction and on the −Z direction side, of the backrest surface 17F.
As shown in
The retaining portion 18A has a flat plate shape extending along a YZ plane including the fitting axis C and is provided with a pair of contact point portions P1 separately at the +Y directional end and the −Y directional end of the retaining portion 18A, the contact point portions P1 being separated from each other in the Y direction.
In addition, the retaining portion 18A is provided with a notch 18C extending in the −Z direction from a vicinity of the +Z directional end of the retaining portion 18A and opening toward the −Z direction. When the connector 11 is assembled, the protrusion portion 17G of the projection 17C of the bottom insulator 17 is fitted in the notch 18C of the retaining portion 18A.
A distance in the Y direction between the pair of contact point portions P1 is designed to be slightly larger than an inner diameter of a part of the recessed portion 13C of the plug contact 13, with which part the contact point portions P1 make contact when the retaining portion 18A is inserted in the recessed portion 13C.
With this constitution, by inserting the retaining portion 18A of the inner contact 18 into the recessed portion 13C of the plug contact 13, the pair of contact point portions P1 make contact with an inner surface of the recessed portion 13C with a predetermined contact pressure while elastically displacing in a direction toward the fitting axis C.
The flat plate portion 18B is a band plate-shaped member curving around the fixing axis C and extending along an XY plane. On a top surface of the flat plate portion 18B facing in the +Z direction, a plurality of top surface-side projections 18D are formed to project in the +Z direction, and on a bottom surface of the flat plate portion 18B facing in the −Z direction, on the other hand, a plurality of bottom surface-side projections 18E are formed to project in the −Z direction.
As shown in
With no external force being applied to the inner contact 18, the +Z directional end of the top surface-side projection 18D is assumed to be separated from the −Z directional end of the bottom surface-side projection 18E by a distance D1 in the Z direction as shown in
The sheet type conductive member 15 has a multilayer structure in which a plurality of wiring layers each formed of a conductor and a plurality of insulating layers are laminated.
As shown in
Since the opening portion 15B penetrates the sheet type conductive member 15 in the Z direction, as shown in
On the bottom surface of the sheet type conductive member 15 facing in the −Z direction, a wiring layer 15E is exposed toward the −Z direction so as to surround the opening portions 15B separately formed at the positions corresponding to the four contact arrangement regions 15A, and an insulating layer 15F is exposed in the remaining region.
Further, the sheet type conductive member 15 is provided at its peripheral portion with a plurality of through-holes 15G corresponding to the bosses 16C of the top insulator 16, as shown in
As shown in
The four contact through-holes 16B of the top insulator 16, the four plug contacts 13, the four contact arrangement regions 15A of the sheet type conductive member 15, the four inner contacts 18, and the four recessed portions 17B of the bottom insulator 17 are arranged so as to align with one another in the Z direction.
The bosses 16C of the top insulator 16, the notches 14B of the reinforcement sheet 14, the through-holes 15G of the sheet type conductive member 15, and the through-holes 17D of the bottom insulator 17 are arranged so as to align with one another in the Z direction.
When the connector 11 is assembled, first, as shown in
The bottom surface-side projections 18E formed on the bottom surface, facing in the −Z direction, of the flat plate portion 18B of the inner contact 18 are disposed on the support surface 17E of the recessed portion 17B of the bottom insulator 17.
Next, the bosses 16C of the top insulator 16 are separately inserted into the notches 14B of the reinforcement sheet 14. At this time, the four contact through-holes 16B of the top insulator 16 are situated inside the opening 14A of the reinforcement sheet 14.
Further, the tubular portions 13A of the plug contacts 13 are inserted correspondingly into the four contact through-holes 16B of the top insulator 16 from the −Z direction, and the bottom insulator 17 is pressed against the top insulator 16 in the +Z direction with the sheet type conductive member 15 being sandwiched therebetween.
In this process, the retaining portion 18A of the inner contact 18 temporarily retained by the projection 17C of the bottom insulator 17 is inserted into the recessed portion 13C of the corresponding plug contact 13 via the opening portion 15B of the sheet type conductive member 15, the flange 13B of the plug contact 13 is positioned on the corresponding contact arrangement region 15A of the sheet type conductive member 15, and the sheet type conductive member 15 is sandwiched between the top surface-side projections 18D formed on the top surface, facing in the +Z direction, of the flat plate portion 18B of the inner contact 18 and the bottom surface on the −Z direction side of the flange 13B of the plug contact 13.
When the bottom insulator 17 is pressed against the top insulator 16, the bosses 16C of the top insulator 16 sequentially pass through the notches 14B of the reinforcement sheet 14, the through-holes 15G of the sheet type conductive member 15, and the through-holes 17D of the bottom insulator 17. Then, the ends of the bosses 16C projecting on the −Z directional side of the bottom insulator 17 are heated and deformed, whereby the top insulator 16 and the bottom insulator 17 are fixed to each other as shown in
As shown in
In addition, when the bottom insulator 17 is pressed against the top insulator 16, the top surface-side projections 18D formed on the top surface, facing in the +Z direction, of the flat plate portion 18B of the inner contact 18 receive pressing force acting in the −Z direction from the top insulator 16 via the flange 13B of the plug contact 13 and the sheet type conductive member 15. At this time, the bottom surface-side projections 18E formed on the bottom surface, facing in the −Z direction, of the flat plate portion 18B of the inner contact 18 are disposed on the support surface 17E of the recessed portion 17B of the bottom insulator 17, and hence due to the pressing force acting in the −Z direction on the top surface-side projections 18D, the flat plate portion 18B of the inner contact 18 elastically deforms such that the distance along the Z direction between the +Z directional end of the top surface-side projection 18D and the −Z directional end of the bottom surface-side projection 18E is narrowed.
Since in the flat plate portion 18B of the inner contact 18, the top surface-side projections 18D and the bottom surface-side projections 18E are alternately disposed along the direction in which the flat plate portion 18B extends, as shown in
As a result, the top surface-side projections 18D are pressed against the bottom surface of the sheet type conductive member 15 in the +Z direction, and in addition, the top surface of the sheet type conductive member 15 is pressed against the bottom surface of the flange 13B of the plug contact 13 in the +Z direction.
In the meantime, as shown in
Accordingly, the wiring layer 15C on the top surface of the sheet type conductive member 15 makes contact with the bottom surface of the flange 13B of the plug contact 13 with a predetermined contact pressure, and the wiring layer 15E on the bottom surface of the sheet type conductive member 15 makes contact with the top surface-side projections 18D of the inner contact 18 with a predetermined contact pressure.
Accordingly, the wiring layer 15C exposed on the top surface of the sheet type conductive member 15 is electrically connected to the plug contact 13 directly, and the wiring layer 15E exposed on the bottom surface of the sheet type conductive member 15 is electrically connected to the plug contact 13 via the inner contact 18. In other words, both the wiring layers 15C and 15E are connected to the plug contact 13.
Thus, with the connector 11, both the wiring layer 15C formed of a conductor and disposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E formed of a conductor and disposed on the bottom surface side of the same can be electrically connected to one plug contact 13 by use of the inner contact 18.
Therefore, when the connector 11 is connected to a sheet type conductive member having a conductor exposed only on the top surface side, the plug contact 13 can be electrically connected to the conductor on the top surface side of the sheet type conductive member, and when the connector 11 is connected to a sheet type conductive member having a conductor exposed only on the bottom surface side, the plug contact 13 can be electrically connected to the conductor on the bottom surface side of the sheet type conductive member.
Further, when the connector 11 is connected to a sheet type conductive member having conductors exposed on both of the top and bottom surfaces like the sheet type conductive member 15 in the embodiment, the plug contact 13 can be electrically connected to both the conductor on the top surface side and the conductor on the bottom surface side of the sheet type conductive member. For instance, in the case of using, as the connection object, a sheet type conductive member having a multilayer structure in which conductors each constituting a shielding layer are exposed on both of the top and bottom surface sides separately and another conductor constituting a signal wiring layer is disposed between those shielding layers while being insulated from both of the shielding layers, when the plug contact 13 connected to the shielding layers on the top and bottom surface sides is connected to a ground potential, a shielding effect with respect to the signal wiring layer is demonstrated, and highly accurate signal transmission can be carried out with the influence of disturbance caused by electromagnetic waves being minimized.
The flat plate portion 18B of the inner contact 18 has a U shape or a horseshoe shape as shown in
In the embodiment described above, the plug contact 13 disposed in the contact arrangement region 15A of the sheet type conductive member 15 is connected to both of the wiring layer 15C exposed on the top surface side of the sheet type conductive member 15 and the wiring layer 15E exposed on the bottom surface side of the sheet type conductive member 15, but the plug contact 13 disposed in the contact arrangement region 15A may be connected only to the wiring layer 15E exposed on the bottom surface side of the sheet type conductive member 15, for example.
The sheet type conductive member 15 used in the embodiment described above has a multilayer structure, but the invention is not limited thereto, and it suffices if the sheet type conductive member 15 has a conductor exposed on at least one surface thereof.
In addition, a double-layered conductor comprising the wiring layer 15C and the wiring layer 15E of the sheet type conductive member 15 is connected to one plug contact 13 in the embodiment described above, but the invention is not limited thereto, and a triple- or more-layered conductor may be connected to one plug contact 13.
In addition, while the connector 11 according to the embodiment described above includes four plug contacts 13, the number of the plug contacts 13 is not limited thereto, and it suffices if at least the connector 11 includes one plug contact 13 to be electrically connected to a conductor exposed on at least one surface of the sheet type conductive member 15.
While the reinforcement sheet 14 is disposed between the bottom insulator 17 and the top insulator 16 in the embodiment described above, the reinforcement sheet 14 may be omitted when it is not necessary to reinforce a mounting object, such as a garment, on which the connector 11 is to be mounted.
Number | Date | Country | Kind |
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2022-154602 | Sep 2022 | JP | national |