The present invention relates to connectors.
In general, electrical apparatuses are supplied with electric power via a connector. The connector used in this case establishes an electrical connection by mating together a male-ended connector having a protruding shape and a female-ended connector having an indented shape.
In recent years, as a measure against global warming, the supply of direct-current high-voltage electric power, which is limited in power loss in voltage conversion or power transmission and does not require an increase in cable thickness, has been studied in power transmission in local areas as well. Such form of supplying electric power is considered desirable particularly for information apparatuses such as servers, which consume large amounts of electric power.
Electric power supplied to electrical apparatuses may affect human bodies or may affect the operations of electronic components if the voltage is high.
In the case of using such high-voltage electric power for information apparatuses, a connector needs to be different from connectors used for ordinary alternate-current commercial power supplies.
For a connector into which a switch is incorporated, currently used switches cannot be used as they are when the voltage supplied from a power supply is a direct-current high voltage. For example, when the electric power supplied from a power supply is direct-current 400 V, it is dangerous to use a switch currently used for an alternating current as it is because sufficient safety and reliability are not ensured.
According to an aspect of the present invention, a connector includes two connection terminals to be electrically connected to terminals of another connector, and a switch connected to the connection terminals. The switch includes a first switch connected to one of the connection terminals, the first switch including a first fixed part including a fixed contact, and a first movable part including a movable contact that is contactable by the fixed contact, and a second switch connected to another of the connection terminals, the second switch including a second fixed part including a fixed contact, and a second movable part including a movable contact that is contactable by the fixed contact. The first fixed part and the second fixed part, or the first movable part and the second movable part include multiple contact
According to an embodiment of the present invention, a connector that supports direct-current power supplies or a power supply of a voltage higher than current commercial power supply voltages and is capable of safely supplying electric power from these power supplies can be provided.
Embodiments of the present invention are described below. The same members are given the same reference numeral, and a description thereof will be omitted. Furthermore, according to the embodiments, high voltage does not mean “750 V DC or higher” defined in the Electrical Equipment Technical Standards or “1500 V DC or higher” internationally defined by the International Electrotechnical Commission (IEC), but means voltages in excess of the safety extra-low voltage (below 60 V DC).
A connector according to a first embodiment is described.
A connector 10 according to this embodiment is depicted in
The plug connector 200 is described based on
The plug connector 200 includes a cover 210 formed of an insulator and three plug terminals 221, 222 and 223. A power supply cable 230 is connected to the cover 210 on the side opposite from the side on which the plug terminals 221, 222 and 223 are provided. The plug terminal 221 is a GND terminal, and is formed to be longer than the plug terminals 222 and 223. The plug terminals 222 and 223 are terminals configured to be electrically connected to terminals of the connector 10 to be supplied with electric power. The cover 210 of the plug connector 200 is provided with a protection part 211 formed to partially cover the plug terminals 221, 222 and 223. Furthermore, an opening 212 for preventing the plug connector 200 from being disconnected from the connector 10 is provided in the cover 210.
Next, the connector 10 according to this embodiment is described based on
An internal structure of the connector 10 is described based on
The slide 40 includes a slide body 40b positioned in the housing 50, and the slide body 40b is connected to a slide link 41.
The slide link 41 moves substantially parallel to the sliding directions indicated by the arrow A with the movements of the slide 40, and is formed in an L shape. One end of the slide link 41 is in an opening 42a of a contact slide 42. As described below, by moving the slide 40 in the rightward direction of the arrow A, the contact slide 42 depresses a button 160. The opening 42a is formed in a shape elongated along the directions of movement, namely, sliding directions, of the slide link 41. Furthermore, the contact slide 42 is provided with a contact part 42b (depicted in
Next, the switch 100 is described. The switch 100 of the connector 10 according to this embodiment is a switch configured to switch the supply of electric power, and is also referred to as a power supply switch.
The fixed part 110 is formed of an electrically conductive material, and has the fixed contact 111 provided at one end of a fixed spring 112. The fixed spring 112 is formed by bending a metal plate or the like formed of copper or an alloy containing copper, and the fixed contact 111 is formed of a silver-copper alloy. The other end of the fixed spring 112 is fixed to a base block body 131 of a base block 130, and an intermediate portion of the fixed spring 112 is supported by a support 132.
The movable part 120 is formed of an electrically conductive material. The movable contact 121 that contacts the fixed contact 111 is provided at one end of a movable plate 122, and the movable plate 122 and a movable spring 123 are connected. The movable plate 122 and the movable spring 123 are formed by bending a metal plate or the like formed of copper or an alloy containing copper, and the movable contact 121 is formed of a silver-copper alloy. The other end of the movable spring 123 is fixed to the base block body 131. The movable spring 123 is flexible, and can vertically move the movable contact 121. An insulating wall 133 formed of a flame-retardant resin material or the like is provided on the base block 130 between its portion to which the fixed spring 112 is fixed and its portion to which the movable spring 123 is fixed. The movable spring 123 is shaped to be bent around the insulating wall 133.
An upper surface of the movable plate 122 contacts a contact part 141 of a card 140, and a lower surface of the movable plate 122 contacts a contact part 142 of the card 140. By pivoting the card 140 about a pivot shaft 143 in the state of
The fixed part 110 and the movable part 120 are installed within a region enclosed by the base block 130 and a case 150. The card 140 includes a projection 144 projecting outward through an opening 151 provided in the case 150 and a card body 145 positioned within the region enclosed by the base block 130 and the case 150. The contact part 141 and the contact part 142 as well are provided within the region enclosed by the base block 130 and the case 150. The card 140, the base block 130, and the case 150 are formed of an insulating material such as a resin material.
The button 160 to be depressed to pivot the card 140 is provided outside the case 150. The card 140 has a contact part 144a, provided on top of the projection 144, contacting an inner wall 161 of the button 160. The contact part 144a slides on a surface of the inner wall 161. Therefore, to reduce frictional resistance between the contact part 144a and the inner wall 161, a surface layer formed of fluororesin or the like may be provided on the surface of the inner wall 161. Furthermore, a separating spring 170, having one end connected to the case 150 and the other end connected to the button 160, is provided outside the case 150. The spring force of the separating spring 170 returns the button 160 upward when moving the slide 40 in the leftward direction of the arrow A of
To turn on the switch 100, the contact slide 42 is slid in one direction, which is the rightward direction in the case of
To turn off the switch, as described below, the contact slide 42 is slid in a direction opposite to that at the time of turning on the switch, namely, the leftward direction in
When interrupting the supply of electric power in the switch 100, the movable contact 121 is not moved upward using the spring force of the movable spring 123, but the button 160 is pressed upward by the separating spring 170 provided outside the case 150 to move the card 140 upward to turn off the switch 100. Therefore, even when the movable spring 123 does not have enough force to separate the movable contact 121 from the fixed contact 111, the switch can be turned off. Furthermore, even if the movable spring 123 is partly melted by heat to lose a function as a spring, it is possible to turn off the switch with the springiness of the separating spring 170 without using the spring force of the movable spring 123 to ensure the interruption of the supply of electric power. Furthermore, the separating spring 170, which is installed outside the case 150, is not affected by heat generated inside the case 150.
Furthermore, the insulating wall 133 is provided between a portion of the base block 130 to which the fixed spring 112 is fixed and a portion of the base block 130 to which the movable spring 123 is fixed. Even if the melting of the fixed part 110 and the movable part 120 progresses, the molten portion of the fixed part 110 and the molten portion of the movable part 120 are separated by the insulating wall 133. Accordingly, it is possible to prevent the fixed part 110 and the movable part 120 from melting and remaining stuck together and causing an electric current to keep flowing.
Next, the on-off operation of the connector 10 according to this embodiment is described. The connector 10 and the plug connector 200 separated as depicted in
When the switch 100 turns on, a non-depicted hook provided in the connector 10 enters the opening 212 of the plug connector 200 depicted in
The switch of the connector 10 may be provided with two of each of the fixed part and the movable part that form the switch. In the illustration of
The first fixed part 910a includes a first fixed contact 911a and a first fixed spring 912a, and the second fixed part 910b includes a second fixed contact 911b and a second fixed spring 912b. The first movable part 920a includes a first movable contact 921a and a first movable plate 922a, and the second movable part 920b includes a second movable contact 921b and a second movable plate 922b.
The first fixed part 910a and the first movable part 920a form a first switch 901a, and the second fixed part 910b and the second movable part 920b form a second switch 901b. The switch illustrated in
According to the switch thus structured, if there is a foreign object 970 between the first fixed contact 911a and the first movable contact 921a or between the second fixed contact 911b and the second movable contact 921b as illustrated in
Next, the switch 100 according to this embodiment is described. The fixed part or movable part of a first switch 101a and a second switch 101b of the switch 100 is formed of a twin contact. In the illustration of
The first fixed part 110a includes two fixed contacts, namely, a first fixed contact 111a and a second fixed contact 111b. The first fixed contact 111a is installed on a first fixed spring 112a, and the second fixed contact 111b is installed on a second fixed spring 112b. The second fixed part 110b includes two fixed contacts, namely, a third fixed contact 111c and a fourth fixed contact 111d. The third fixed contact 111c is installed on a third fixed spring 112c, and the fourth fixed contact 111d is installed on a fourth fixed spring 112d.
As illustrated in
A first movable part 120a includes a single first movable contact 121a. The first movable contact 121a is installed on a first movable plate 122a, and the first movable plate 122a is connected to a first movable spring 123a. Likewise, a second movable part 120b includes a single second movable contact 121b. The second movable contact 121b is installed on a second movable plate 122b, and the second movable plate 122b is connected to a second movable spring 123b.
According to this embodiment, the first fixed part 110a and the first movable part 120a form the first switch 101a. The second fixed part 11b and the second movable part 120b form the second switch 101b.
The switch 100 turns on when both of the first switch 101a and the second switch 101b turn on, and turns off when one of the first switch 101a and the second switch 101b turns off.
The first switch 101a is a twin-contact switch. Therefore, when at least one of the first fixed contact 111a and the second fixed contact 111b contacts the first movable contact 121a, the first switch 101a turns on. Likewise, the second switch 101b as well is a twin-contact switch. Therefore, when at least one of the third fixed contact 111c and the fourth fixed contact 111d contacts the second movable contact 121b, the second switch 101b turns on.
Accordingly, as illustrated in
According to this embodiment, a permanent magnet 180 is installed between the first switch 101a and the second switch 101b. By installing the permanent magnet 180 between the first switch 101a and the second switch 101b, an arc generated between a fixed contact and a movable contact can be blown off by the magnetic field produced by the permanent magnet 180. For example, as illustrated in
In the case of the switch depicted in
In the case of the switch depicted in
In contrast, four fixed contacts, namely, the first fixed contact 111a, the second fixed contact 111b, the third fixed contact 111c, and the fourth fixed contact 111d, are provided in the switch 100 according to this embodiment. According to the switch 100, an inrush current occurs between a fixed contact that contacts first and a movable contact among the contacts of one of the first switch 101a and the second switch 101b that turns on afterward.
As illustrated in
Alternatively, as illustrated in
Alternatively, as illustrated in
Alternatively, as illustrated in
Accordingly, in a single on-operation, the probability of an inrush current flowing through each fixed contact is believed to be ¼. Thus, according to this embodiment, the probability of an inrush current flowing through each fixed contact is reduced by half in comparison with the case illustrated in
The above case describes an arc due to an inrush current that occurs when a switch turns from off to on. The same is the case with an arc generated when a switch turns from on to off.
When a switch turns from on to off, an arc is generated between a fixed contact that separates afterward and a movable contact among the contacts of one of the first switch 101a and the second switch 101b that turns off first in the switch 100.
Specifically, as illustrated in
Alternatively, as illustrated in
Alternatively, as illustrated in
Alternatively, as illustrated in
Accordingly, at the time of a single off-operation, the probability of generation of an arc at each fixed contact is ¼. Thus, the probability of generation of an arc at each fixed contact is reduced by half in comparison with the case illustrated in
Next, a second embodiment is described. This embodiment is a structure where multiple movable contacts are provided in a single switch.
A switch according to this embodiment depicted in
The first fixed part 310a includes a first fixed contact 311a installed on a first fixed spring 312a. The second fixed part 310b includes a second fixed contact 311b installed on a second fixed spring 312b.
The first movable part 320a includes a first movable contact 321a and a second movable contact 321b. The first movable contact 321a is installed on a first movable plate 322a, and the second movable contact 321b is installed on a second movable plate 322b. The first movable plate 322a and the second movable plate 322b are connected to a first movable spring 323a.
The second movable part 320b includes a third movable contact 321c and a fourth movable contact 321d. The third movable contact 321c is installed on a third movable plate 322c, and the fourth movable contact 321d is installed on a fourth movable plate 322d. The third movable plate 322c and the fourth movable plate 322d are connected to a second movable spring 323b.
According to this embodiment, the first fixed part 310a and the first movable part 320a form the first switch 301a. The second fixed part 310b and the second movable part 320b form the second switch 301b.
The first switch 301a is a twin-contact switch, and turns on when the first fixed contact 311a contacts at least one of the first movable contact 321a and the second movable contact 321b and turns off when the first fixed contact 311a separates from both of the first movable contact 321a and the second movable contact 321b. Likewise, the second switch 301b as well is a twin-contact switch, and turns on when the second fixed contact 311b contacts at least one of the third movable contact 321c and the fourth movable contact 321d and turns off when the second fixed contact 311b separates from both of the third movable contact 321c and the fourth movable contact 321d.
According to this embodiment, the permanent magnet 180 is installed between the first switch 301a and the second switch 301b. An arc generated between a fixed contact and a movable contact can be blown off by the magnetic field of the permanent magnet 180. For example, as illustrated in
The contents other than those described above are the same as in the first embodiment.
Embodiments of the present invention are described above, but the above description does not limit the subject matter of the present invention.
The present international application is based upon and claims priority to Japanese Patent Application No. 2015-022619, filed on Feb. 6, 2015, the entire contents of which are incorporated herein by reference.
10 connector
21, 22, 23 jack opening
40
a operation part
41 slide link
42 contact slide
101
a first switch
101
b second switch
110 fixed part
110
a first fixed part
110
b second fixed part
111 fixed contact
111
a first fixed contact
111
b second fixed contact
111
c third fixed contact
111
d fourth fixed contact
112 fixed spring
112
a first fixed spring
112
b second fixed spring
112
c third fixed spring
112
d fourth fixed spring
120 movable part
120
a first movable part
120
b second movable part
121 movable contact
121
a first movable contact
121
b second movable contact
122 movable plate
122
a first movable plate
122
b second movable plate
123 movable spring
123
a first movable spring
123
b second movable spring
130 base block
140 card
143 pivot shaft
144 projection
160 button
170 separating spring
180 permanent magnet
200 plug connector
221, 222, 223 plug terminal
Number | Date | Country | Kind |
---|---|---|---|
2015-022619 | Feb 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/050836 | 1/13/2016 | WO | 00 |