The present invention relates to a connector for electrically connecting a flexible printed circuit board (hereinafter also referred to as FPC) to another circuit board.
Conventionally, a connector is known that inserts and fixes the FPC in a housing by attaching an actuator that can rotate in the housing equipped with a terminal to alter a gap of the insertion portion of the FPC in the housing according to the rotation of the actuator (for example, see Patent Document 1). Further, a connector is also known that inserts and fixes the FPC in a housing by inserting a slider with the FPC inserted into an opening provided in the housing (for example, see Patent Document 2).
Patent Document 1: Japanese Unexamined Patent Application Publication No. 2006-024373A
Patent Document 2: Japanese Unexamined Patent Application Publication No. 2007-213998A
However, with the connector described in the above Patent Document 1, a rotational operation is required for the actuator in order to insert and fix the FPC into the housing, and, with the connector described in the above Patent Document 2, and an insertion operation is required for the slider. Therefore, inserting the FTC into the housing by automatic transport is difficult. Meanwhile, a configuration that does not use an actuator or a slider but that simply inserts the FPC between terminals having a spring structure within the housing requires that the insertion force of the FPC be reduced, making it difficult to obtain stable contact pressure between the FPC and the terminal.
An object of the present invention is to provide a connector that can obtain stable contact pressure between the FPC and the terminal while not requiring a rotational operation by an actuator or an insertion operation by a slider, and the like.
An aspect of the present invention is a connector mounted on a circuit board in a mounting direction with a flexible printed circuit board inserted that receives the flexible printed circuit board, including a plurality of first and second terminals arranged in parallel alternately; wherein the plurality of first and second terminals, respectively, comprise a contact portion that electrically contacts a pad portion of the flexible printed circuit board, a mounting portion that electrically contacts a terminal portion of the circuit board, and an intermediate portion that connects the contact portion and the mounting portion; and wherein the contact portions of the plurality of first and second terminals are respectively disposed along a first column and a second column alternately offset in an insertion direction of the flexible printed circuit board, and the intermediate portion of each first terminal has an overlapping region formed along the first column so as to at least partially overlap with an adjacent second terminal
Further, another aspect of the present invention is a connector that has a plurality of terminals arranged in parallel, wherein a portion of each terminal overlaps a portion of an adjacent terminal in a planar view of the connector.
Additionally, another aspect of the present invention is a connector that receives a flexible printed circuit board, including a plurality of first and second terminals; configured wherein, when the flexible printed circuit board is received into the connector, a first pad portion on a first surface side of the flexible printed circuit board contacts the first terminal, a second pad portion different from the first pad portion on the first surface side of the flexible printed circuit board contacts the second terminal, the first pad portion is interposed between a first portion of the first terminal and a second portion of the first terminal, and the second pad portion is interposed between a first portion of the second terminal and a third portion different from the first portion and the second portion of the first terminal
According to the present invention, because an overlapping region is provided on an intermediate portion of a first terminal of a connector so as to at least partially overlap with an adjacent second terminal, stable contact pressure between a flexible printed circuit board and a terminal can be obtained.
Embodiments of the present invention will be explained below with reference to
The connector 100 is used for electrically connecting a flexible printed circuit board 200 (i.e., flexible printed circuits; hereinafter referred to simply as “FPC”) and a printed circuit board 300. The FPC 200 is inserted into the connector 100, and, as the connector 100 receives the FPC 200, the connector 100 is mounted on the printed circuit board 300. In other words, the connector 100 is mounted on the printed circuit board 300 from above, and the FPC 200 is inserted, from above, into the connector 100 diagonally from the front. The connector 100 of this embodiment can be used in, for example, a digital camera, mobile phone, and the like, a variety of electronic devices, and particularly, in an electronic device where a small size is required by disposing signal lines in high density.
As illustrated in
As illustrated in
The housing 30 is configured of a resin having nonconductive properties such as engineering plastic (for example, liquid crystal polymer) and the like and that has heat resistance according to the use conditions. The contacts 10 and 20 are configured by cutting and bending a thin plate spring alloy (for example, copper alloy) having conductivity and formed by roll forming, into a predetermined shape. The housing 30 and the contacts 10 and 20 are integrated in one piece using insert molding where the contacts 10 and 20 are set in a die while resin is injected. Forming the housing assembly 1 by insert molding allows a multiple number of contacts 10 and 20 to be positioned precisely in the housing 30 compared to press fitting the contacts into the housing after molding.
The housing 30 has a front wall 31 and a rear wall 32 that extend in the left and right direction and left and right side walls 33 and 34 that extend in the front and rear direction, and the contacts 10 and 20 are disposed in the space SP enclosed by the front wall 31, the rear wall 32, and the side walls 33 and 34. As illustrated in
As illustrated in
As illustrated in
A shape of the contacts 10 and 20 in the space SP on the inner side of the housing 30 will be described.
As illustrated in
The first contact 10 is offset to the right rearward of the front wall 31, and the contact portion 13 is provided in a position offset by a half pitch (P/2) to the right from the axis line L1. A first support section 14 that opposes the contact portion 13 is formed below the contact portion 13 of the first contact 10. A second support section 15 is formed on the left diagonal front of the first support section 14. The widths in the left and right direction of the first support section 14 and the second support section 15 are equivalent to each other, and the width in the left and right direction of the end side to the front of the first support section 14 is narrower than the support sections 14 and 15. Accordingly, the first contact 10 has high rigidity at the base end side, the first contact 10 can elastically deform in the top and bottom direction using the bent portion 12 as a fulcrum, and by this, the contact portion 13 can be displaced in the top and bottom direction.
The second contact 20 protrudes from the front surface of the rear wall 32 upward more than the first contact 10. The second contact 20, after extending forward from the front surface of the rear wall 32, bends downward and upward in order, and a contact portion 23 having a convex shape facing downward is formed on a second end portion (opposite side end portion) of the second contact 20. Note that, the portion that connects the contact portion 23 and the terminal portion 21 of the second contact 20 (wide width portion 22 and the like) is called an intermediate portion 20a. The contact portion 23 is positioned on the extension of the axis line L2, and the second support section 15 of the first contact 10 is positioned below the contact portion 23. The second contact 20 has the wide width portion 22 rearward of the contact portion 23, and the wide width portion 22 has a higher rigidity than the contact portion 23. Accordingly, the second contact 20 elastically deforms in the top and bottom direction across the entirety, and the front side can especially elastically deform more easily than the wide width portion 22, and by this, the contact portion 23 can be displaced in the top and bottom direction. By making the width of the tip end side of the second contact 20 narrower than the wide width portion 22, contact between the mutually adjacent contact portions 23 in the left and right direction can be prevented.
With the contact portion 13, the distance to the first support section 14 is the shortest at a contact point 13a; and with the contact portion 14, the distance to the second support section 15 is the shortest at a contact point 14a. A gap t1 between the contact point 13a and the first support section 14 and a gap t2 between the contact point 23a and the second support section 15 are equivalent to each other and are set to be smaller than the thickness t0 (
With the housing assembly 1 described above, the contact portion 13 of the first contact 10 and the contact portion 23 of the second contact 20 are alternately disposed each at respective half pitches (P/2) in the left and right direction, and the contact portion 23 is disposed more forward than the contact portion 13. In other words, the contact portion 13 and the contact portion 23 are disposed in mutually different offsetting, i.e., staggered, positions in the front and rear direction and in the left and right direction. Which is to say, as illustrated in
Furthermore, in this embodiment, the first contact 10 is offset to the right rearward of the front wall 31, and the first support section 14 and the second support section 15 are provided on the first contact 10 below the contact portions 13 and 23 respectively. The gaps t1 and t2 between the contact portions 13, 23 (contact points 13a, 23a) and the support sections 14, 15 are equivalent to each other and are set to be smaller than the thickness t0 of the tip end portion of the FPC 200. By this, the FPC 200 can be interposed by a predetermined elasticity between a plurality of contact portions 13 and first support sections 14 and between a plurality of contact portions 23 and second support sections 15, and stable contact pressure between the contact portions 13, 23 and the FPC 200 can be obtained. Note that, the contact pressure in the contact portions 13, 23 is determined by the rigidity of the contacts 10 and 20, and as long as the contact pressure is equivalent to each other, the gaps t1 and t2 may not be equivalent to each other. However, if the gaps t1 and t2 are equivalent, management of the gaps t1 and t2 is easier.
In this case, reducing the size of the gaps t1 and t2 increases the insertion force of the FPC 200. Particularly, when the connector 100 has a multiple number of contacts 10 and 20, the insertion force increases in proportion to the number of contacts 10 and 20. In this embodiment, in order to suppress the insertion force of the FPC 200 to a predetermined value (for example, around 0.5 N), the gaps t1 and t2 are set to be a predetermined value larger than the thickness t0 of the FPC 200. By this, the FPC 200 can be easily inserted without the insertion force becoming too great.
As one example, the cover 2 is configured by cutting metal from a thin plate, such as stainless steel, in a predetermined shape and bending into a predetermined shape to exhibit overall left-right symmetry. As illustrated in
The rear end of the flat portion 41 and both left and right rear end portions are bent downward to form an engaging pawl 45. The rear end portions of the side plate portions 42 and 43 are bent toward the inner side in the left and right directions to form a rear plate portion 46. As illustrated in
As illustrated in
As illustrated in
It is preferred that the cover 2 is manufactured so that at least the top surface of the side facing the terminal is made of an electrical insulation. When doing so, the cover 2 may be produced such that (1) the cover itself is produced from a resin material having electrical insulating properties, or (2) a resin material layer is provided on the top surface of the cover made of a metal material. An example of a mounting aspect for when this type of cover is used includes producing a cover using reflow heat resistant insulating film and providing a through hole in a location corresponding to a housing outer peripheral portion of the cover and providing a raised portion in a location corresponding to the through hole of the housing outer peripheral portion, and attaching and fixing the cover to the housing by joining the through hole and the raised portion using an ultrasonic welding method or the like.
Staggered pad portions 201 and 202 are formed on the front end portion of the FPC 200 to correspond to the positions of the contact portions 13 and 23. In other words, The pad portion 201 and the pad portion 202 are formed at a predetermined pitch P in the left and right direction, respectively, and the pad portion 201 and the pad portion 202 are formed in a position offset in the front and rear direction and offset in the left and right direction by only a half pitch P/2. The pad portions 201 and 202 are wider than a wearing portion 203 that extends in the front and rear direction contiguous with the pad portions 201 and 202, and disposing the pad portions 201 and 202 in a staggered shape allows a multiple number of pad portions 201 and 202 to be efficiently disposed.
On the back surface of the pad portions 201 and 202, a base material 210 having a predetermined thickness (for example, 0.2 mm) is bonded so that the insertion of the FPC 200 into the connector 100 is easy. An ear portion 211 protrudes on both left and right end portions of the base material 210, and a notch 212 is provided on the end surface of the left and right outer side of the ear portion 211 for engaging with the hook 49 (
A use example of the connector 100 according to this embodiment will be described. First, the cover 2 is pressed into the housing assembly 1 to assemble the connector 100 as illustrated in
Next, the upper surface (insulating tape 220) of the FPC 200 is adsorbed by the automatic transport device, and the FPC 200 is inserted from the front into the insertion portion IP (
Because the FPC 200 is inserted diagonally, the gap between the FPC 200 and the printed circuit board 300, when the FPC 200 is received by the connector 100, is larger than when the FPC 200 is inserted horizontally. Therefore, interference with the FPC 200 can be significantly reduced and a variety of components can be easily mounted to the printed circuit board 300.
When inserting the FPC 200 into the connector 100, after the arm 47 of the cover 2 deforms upward and the hook 49 rides on the upper surface of the ear portion 211 of the FPC 200, the hook 49 invaginates into the notch 212 of the ear portion 211 as illustrated in
According to this embodiment, the following effects can be achieved.
(1) The connector 100 of this embodiment is provided with a plurality of first contacts 10 and second contacts 20 arranged in parallel alternately in the left and right direction, and each contact 10 and 20 has contact portions 13 and 23 that electrically contact to the pad portions 201 and 202 of the FPC 200, terminal portions 11 and 21 that electrically contact the terminal portion 301 of the printed circuit board 300, and intermediate portions 10a and 20a that connect the contact portions 13, 23 and the terminal portions 11, 21. The contact portions 13 and 23 of each contact 10 and 20 are respectively disposed along the first axis line A1 (first column) and the second axis line A2 (second column) mutually offset in the insertion direction of the FPC 200, and the first support section 14, having a wide width in the left and right direction so as to overlap with the contact portion 13, is formed together with the second support section 15, having a wide width in the left and right direction so as to overlap with the contact portion 23 of the adjacent second contact 20, on the intermediate portion 10a of the first contact 10.
By this, the connector 100 can dispose a multiple number of contact portions 13 and 23 in a staggered shape while interposing the FPC 200 between the contact portion 13 of the first contact 10 and the first support section 14, and the contact portion 23 of the first contact 20 and the second support section 15, respectively. Providing the support sections 14 and 15 respectively below the contact portions 13 and 23 in this manner allows the insertion force into the connector 100 by the FPC 200 to be suppressed while also generating a predetermined contact pressure between the contact portions 13, 23 and the FPC 200. Further, because the FPC 200 is inserted diagonally from above the connector 100, the FPC 200 can be inserted using an automatic transport thereby enabling attachment of the FPC 200 into the connector 100 to be automated.
(2) Because the second support section 15 is provided on the first contact 10 so as to overlap with the contact portion 23 of the second contact 20, stable contact pressure can be obtained in the contact portion 23.
(3) Because the gap t1 between the contact point 13a of the contact portion 13 and the first support section 14, and the gap t2 between the contact point 23a of the contact portion 23 and the second support section 15 are set to be equivalent to each other, predetermined contact pressures can be generated, respectively, between the FPC 200 and the contact portions 13, 23.
(4) Because the pad portion 202 is provided on the FPC 200 corresponding to the contact portion 23 of the second contact 20, and the pad portion 202 is interposed between the contact portion 23 and the second support section 15 when the FPC 200 is received into the connector 100, stable contact pressure can be secured in the pad portion 202.
(5) Because the pad portion 201 is provided on the FPC 200 corresponding to the contact portion 13 of the first contact 10, and the pad portion 201 is interposed between the contact portion 13 and the first support section 14 when the FPC 200 is received into the connector 100, stable contact pressure can be secured in the pad portion 201.
(6) Because the contact portion 13 of the first contact 10 and the contact portion 23 of the second contact 20 are provided respectively above the FPC 200, the pad portions 201 and 202 may be formed on only one side of the FPC 200 thereby providing a simple configuration for the FPC 200.
(7) The FPC 200 may be inserted into the connector 100 at a predetermined angle θ relative to a horizontal line. In other words, the insertion direction of the FPC 200 into the connector 100 is slanted relative to the mounting direction (top and bottom direction) of the connector 100. By this, the maximum height of the connector 100 can be suppressed, the entrance of the insertion portion IP of the connector 100 can be set high, and interference between the FPC 200 and various components mounted to the printed circuit board 300 can be easily prevented.
Note that, in the above embodiment, the intermediate portion 10a of the first contact 10 is offset in the left and right direction to form the first support section 14 on the intermediate portion 10a, but the intermediate portion 10a may be offset in the left and right direction to form the second support section 15, and the configuration of the first contact 10 is not limited to that described above.
(8) Because the cover is provided in a vicinity above the first and second terminals, the introduction of foreign matter into the connector can be prevented.
(8) Because a cover, formed having at least the top surface of the side facing the first and second terminals formed from an electrically insulating material, is provided in a vicinity above the first and second terminals, introduction of foreign material into the connector can be prevented while also preventing electrically shorting the terminal with the cover.
In the example illustrated in
In other words, as long as the intermediate portion 10a of the first contact 10 (first terminal) forms an overlapping region corresponding to the contact portion 23 along a first column A1 of the intermediate portion 10a so that there is at least a partial overlap with the adjacent second contact 20 (second terminal), any configuration of the first contact 10 may be used. For example, the entirety or only a portion of the contact portion 23 may be made so as to overlap with the first contact 10. Here, overlap means that a mutually overlapping region is generated when the first contact 10 and the second contact 20 are projected on the same plane. The second support section 15, as the overlapping region, may be provided in a position offset in the front and rear direction or in the left and right direction from the contact portion 23 without being directly below the contact portion 23, and something other than the contact portion 23 of the second contact 20 may be made to overlap with the intermediate portion 10a of the first contact 10. Any configuration of the terminal portions 11 and 21 may be used as the mounting portion to electrically contact with the terminal portion 301 of the printed circuit board 300 (substrate).
The connector 100 of this embodiment may exhibit any of the following.
Namely, the connector 100 that receives the FPC 200 is provided with a plurality of first contacts 10 and second contacts 20, and is configured such that, when the FPC 200 is received into the connector 100, the pad portion 201 (first pad portion) on the first surface (upper surface) side of the FPC 200 contacts the first contact 10, the pad portion 202 (second pad portion) that is different from the pad portion 201 on the first surface side of the FPC 200 contacts the second contact 20, the pad portion 201 is interposed between the contact portion 13 (first portion) of the first contact 10 and the first support section 14 (second portion) of the first contact 10, and the pad portion 202 is interposed between the contact portion 23 (first portion) of the second contact 20, the contact portion 13 of the first contact 10, and the second support section 15 (third portion) that is different from the first support section 14.
The connector 100 of this embodiment has a plurality of terminals (first contact 10 and a second contact 20) arranged in parallel, wherein its principal feature is in that, in a planar view (
The description given above is and will always be only one example, and the present invention is not limited by the embodiments and modified examples described above so long as the characteristics of the present invention are not violated. The constituent elements of the embodiments and modified example encompass all potentially or obviously replaceable variations that maintain the identity of the invention. In other words, other forms conceivable within the scope of the technical concept of the present invention are encompassed within the scope of the present invention. In addition, any combination of one or more of the embodiments and modified examples described above are possible.
Number | Date | Country | Kind |
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2013-104996 | May 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/011202 | 1/13/2014 | WO | 00 |