The present invention relates to a connector including a cover.
In related art, wire harnesses (electric wires) that electrically connect various electric components mounted on an automobile or the like are connected by connectors. Such a connector generally includes a male connector and a female connector. For example, in a case of a connector structure applied to an optional specification, there is known a connector structure in which one connector connected to an end portion of an electric wire arranged in advance has a shutter mechanism at a front opening of a housing for a purpose of dust proofing, terminal protection, prevention of electric shock to the surroundings, and the like until the other connector is fitted thereto. Particularly in an electric automobile or the like, in order to prevent an electric shock accident or the like, a connector (inlet) with a shutter mechanism is applied to prevent exposure of a terminal at a front opening when the connector is not fitted. As an example of such a configuration, for example, there is a connector with a shutter mechanism disclosed in Patent Literature 1.
However, the connector with the shutter mechanism according to Patent Literature 1 has a structure in which a front opening of a housing is merely covered with a shutter. Therefore, there is a gap between the shutter and the connector, and dust, water, or the like may enter the connector.
A packing is generally used to seal such a gap. For example, in an example disclosed in Patent Literature 2, a packing is attached to a connector, and a gap between the connector and an accommodating box that accommodates the connector is sealed by the packing. However, Patent Literature 2 discloses a structure in which a groove that accommodates the packing is formed in an outer surface of the connector, and the packing is fitted into the groove. Therefore, when fitting the connector into the accommodating box, an assembly failure of the packing such as biting of the packing or coming-off of the packing may occur. Therefore, even when a technique of Patent Literature 2 is applied to Patent Literature 1, an assembly failure of the packing may occur similarly.
The present invention has been made in view of the above circumstances, and an object thereof is to provide a connector that prevents an assembly failure of a packing.
In order to achieve the above object, a connector according to the present invention has the following features.
A connector includes:
According to the present invention, it is possible to provide the connector that prevents the assembly failure of the packing.
The present invention has been briefly described above. Further, details of the present invention can be clarified by reading modes (hereinafter, referred to as “embodiments”) for carrying out the invention to be described below with reference to the accompanying drawings.
Specific embodiments of the present invention will be described below with reference to the drawings. Hereinafter, as shown in
An inlet plug (not shown), which is a mating connector, is fitted into an inlet 1, which is a connector according to the present embodiment. As shown in
The housing 2 of the inlet 1 is molded from an electrically insulating synthetic resin. The housing 2 includes a pair of accommodating portions 22, 22 that respectively accommodate the connection terminals connected to end portions of high-voltage cables (not shown), and a tubular portion 23 having the front opening 21 into which the inlet plug is to be inserted.
In the present specification, a rearward direction is an insertion direction in which the inlet plug is inserted, and a forward direction is a direction opposite to the insertion direction.
The pair of accommodating portions 22, 22 protrude forward from a front wall portion 24 orthogonal to (intersecting) the front-back direction. The front wall portion 24 is elongated in the left-right direction, and the pair of accommodating portions 22, 22 are arranged side by side in the left-right direction. The tubular portion 23 protrudes forward from the front wall portion 24. The tubular portion 23 has an oval shape elongated in the left-right direction when viewed from a front side, and continuously surrounds the pair of accommodating portions 22, 22 without interruption. The tubular portion 23 has the front opening 21 into which the inlet plug is to be inserted.
The outer case 3 is a flat housing including a top plate 31 that covers an upper side of the housing 2, a bottom plate 32 that covers a lower side of the housing 2, a left side portion 33 that covers a left side surface of the housing 2, and a right side portion 34 that covers a right side surface of the housing 2, with both sides in the front-back direction open. The left side portion 33 and the right side portion 34 rotatably support both ends of a rotating shaft 7 of the cover 4. A motor 6 is attached to the left side portion 33. The motor 6 rotates the cover 4 by applying a driving force to the rotating shaft 7.
The cover 4 is made of an electrically insulating synthetic resin. As shown in
The front cover 41 includes a front cover body 411 serving as a first body that covers the front opening 21, a rotating shaft portion 412, a first protrusion 413 annularly protruding from the front cover body 411, and first fixing portions 414 for fixing the rear cover 42 to be described later. The front cover body 411 has a substantially rectangular plate shape elongated in the left-right direction. The rotating shaft portion 412 is provided at an upper end of the front cover body 411 at the closed position, and is provided along the left-right direction.
In the present embodiment, the rotating shaft portion 412 has a tubular shape, and has, therein, an insertion hole 412A into which the metal rotating shaft 7 (see
The cover 4 rotates about the rotating shaft portion 412 between an open position (
As shown in
In the present embodiment, four first fixing portions 414 are arranged side by side in the left-right direction. Each of the first fixing portions 414 includes a pair of bosses 414A, 414A and a rib 414B connecting the pair of bosses 414A, 414A. The pair of bosses 414A, 414A are arranged side by side in the up-down direction, and each have a screw hole 414C that is screwed with a screw. The rib 414B connects an upper end and a lower end of the pair of bosses 414A, 414A arranged side by side in the up-down direction, and is elongated in the up-down direction.
The rear cover 42 includes a rear cover body 421, a second protrusion 422 annularly protruding from the rear cover body 421, and second fixing portions 423 for fixing the front cover 41. The rear cover body 421 includes a wall portion 421A facing, in the front-back direction, the portion of the front cover body 411 surrounded by the first protrusion 413, a side wall portion 421B standing rearward from an edge portion of the wall portion 421A, and a flange portion 421C protruding outward from a rear end of the side wall portion 421B.
The wall portion 421A has an oval shape slightly smaller than the portion of the front cover body 411 surrounded by the first protrusion 413. The side wall portion 421B stands from the entire peripheral edge of the wall portion 421A and has an annular shape. As shown in
As shown in
The packing 5 is made of an elastic member such as rubber. The packing 5 has an oval annular shape elongated in the left-right direction. The side wall portion 421B of the rear cover 42 is press-fitted into the packing 5. That is, as shown in
In this specification, the central axis direction of the packing 5 is along the front-back direction at the closed position and along the up-down direction at the open position.
The packing 5 has a first recess 53 formed in a surface on one side in the central axis direction (front side in
Next, detailed configurations of the first protrusion 413, the second protrusion 422, the first recess 53, and the second recess 54 will be described. As shown in
The side surfaces S1, S2 of the first protrusion 413 and the second protrusion 422 closer to the first lip portion 51 and the second lip portion 52 than the top portions of the first protrusion 413 and the second protrusion 422 are respectively provided on first inclined surfaces that are away from tip ends of the first lip portion 51 and the second lip portion 52 as approaching each other. Side surfaces S3, S4 (surfaces facing the side surfaces S1, S2) of the first recess 53 and the second recess 54 closer to the first lip portion 51 and the second lip portion 52 than bottom portions of the first recess 53 and the second recess 54 are respectively provided on second inclined surfaces that are away from the tip ends of the first lip portion 51 and the second lip portion 52 as approaching each other. Slopes of the second inclined surfaces provided with the side surfaces S3, S4 are larger than slopes of the first inclined surfaces provided with the side surfaces S1, S2. Therefore, when the cover 4 is at the open position, the gaps G1, G2 can be formed between the first inclined surfaces (side surfaces S1, S2) and the second inclined surfaces (side surfaces S3, S4).
Next, the first lip portion 51 and the second lip portion 52 will be described in detail. The first lip portion 51 and the second lip portion 52 protrude outward from the outer surface of the packing 5, and are arranged side by side along the central axis direction (front-back direction in
Next, assembly of the connector 1 will be described. First, the side wall portion 421B of the rear cover 42 is press-fitted into the inner surface of the packing 5 to attach the packing 5 to the rear cover 42. At this time, the second protrusion 422 is inserted into the second recess 54 of the packing 5. Next, the front cover 41 is stacked in front of the rear cover 42 attached with the packing 5. At this time, the first protrusion 413 of the front cover 41 is inserted into the first recess 53 of the packing 5. The first fixing portion 414 is fitted into the second fixing portion 423. Thereafter, a screw is inserted into the screw through hole 423A of the second fixing portion 423 and then screwed into the screw hole 414C of the first fixing portion 414. Accordingly, the cover 4 is completed. Thereafter, the housing 2 is accommodated in the outer case 3, and the cover 4 is attached to the outer case 3 to complete the process.
When the connector 1 is not to be fitted to the inlet plug, the motor 6 rotates the cover 4 from the open position (
When further rotating the cover 4, as shown in
When fitting to the inlet plug, the motor 6 rotates the cover 4 to the open position. Accordingly, the front opening 21 is open, and the inlet plug can be inserted into the tubular portion 23.
According to the embodiment described above, the packing 5 has the first recess 53 formed in the surface on the one side in the central axis direction of the annular shape (front side in
According to the embodiment described above, the packing 5 is attached to the cover 4. Accordingly, the packing 5 does not become an obstacle when inserting the inlet plug into the tubular portion 23.
According to the embodiment described above, the front cover 41 includes the rotating shaft portion 412 and the front cover body 411 that covers the front opening 21, and the first protrusion 413 annularly protrudes from the front cover body 411. The rear cover 42 includes the rear cover body 421 that faces the front cover body 411 in the central axis direction (front-back direction in
According to the embodiment described above, when the cover 4 is at the open position, the gaps G1, G2 are formed between the packing 5, and the first protrusion 413 the second protrusion 422. Accordingly, when the packing 5 is in sliding-contact with the inner surface of the tubular portion 23, the packing 5 is easily deformed in a direction in which the gaps G1, G2 become smaller. Therefore, a force with which tip end surfaces (contact surfaces) of the first lip portion 51 and the second lip portion 52 press the inner surface of the tubular portion 23 is reduced, and an insertion force when inserting the packing 5 into the tubular portion 23 can be reduced.
According to the embodiment described above, the first lip portion 51 and the second lip portion 52 arranged side by side in the central axis direction are provided on the contact surface of the packing 5. Accordingly, since both the first lip portion 51 and the second lip portion 52 can function in sealing, waterproofness and dustproof property in the tubular portion 23 can be further improved.
According to the embodiment described above, the side surfaces S1, S2 of the first protrusion 413 and the second protrusion 422 are provided on the first inclined surfaces that are away from the contact surfaces (tip ends of the first lip portion 51 and the second lip portion 52) as approaching each other. The side surfaces S3, S4, facing the side surfaces S1, S2 of the first protrusion 413 and the second protrusion 422, of the first recess 53 and the second recess 54 are provided on the second inclined surfaces that are away from the contact surfaces (tip ends of the first lip portion 51 and the second lip portion 52) as approaching each other. The first lip portion 51 and the second lip portion 52 include the first inclined portions 511, 521 that are inclined along the second inclined surfaces, and the second inclined portions 512, 522 that are continuous with tip ends of the first inclined portions 511, 521 and approach each other toward the tip ends.
Accordingly, the second lip portion 52 having a larger amount of sliding-contact with the tubular portion 23 than the first lip portion 51 can have a shape in which the tip end is less likely to be caught when being in sliding-contact with the inner surface S5 of the tubular portion 23, and the insertion force can be further reduced. When the cover 4 is at the closed position, even if water or dust enters beyond the first lip portion 51, the water or dust is returned toward the first lip portion 51 along the first inclined portion 521 and the second inclined portion 522 of the second lip portion 52, and thus the waterproofness and dustproof property can be further improved.
The present invention is not limited to the embodiment described above, and can be appropriately modified, improved, or the like. In addition, materials, shapes, sizes, numbers, arrangement positions and the like of components in the embodiment described above are freely selected and are not limited as long as the present invention can be implemented.
The packing 5 is attached to the cover 4 in the embodiment described above, but present invention is not limited thereto. As shown in
In this case, the first and second lip portions 51, 52 also include the first inclined portions 511, 521 and the second inclined portions 512, 522. Accordingly, similarly to the embodiment described above, the first lip portion 51 having a larger amount of sliding-contact with the cover 4 than the second lip portion 52 can have a shape in which a tip end is less likely to be caught, and an insertion force when moving the cover 4 to a closed position can be reduced.
The packing 5 includes both the first lip portion 51 and the second lip portion 52 according to the embodiment described above, but the present invention is not limited thereto. The packing 5 may not include the first lip portion 51 and the second lip portion 52.
The gaps G1, G2 are formed between the packing 5 and the side surfaces S1, S2 of the first protrusion 413 and the second protrusion 422 according to the embodiment described above, but the present invention is not limited thereto. The gaps G1, G2 may be not be formed. The first lip portion 51 and the second lip portion 52 include the first inclined portions 511, 521 and the second inclined portions 512, 522 according to the embodiment described above, but the present invention is not limited thereto. The first lip portion 51 and the second lip portion 52 may simply protrude toward the inner surface of the tubular portion 23.
Here, features of the connector according to the embodiment of the present invention described above are briefly summarized and listed in the following [1] to [6].
According to a configuration of [1], the packing (5) is sandwiched and firmly held between the first member (41) and the second member (42). Therefore, when moving the cover (4) to the closed position, even if the packing (5) is in sliding-contact with the other of the cover (4) and the housing (2), it is possible to prevent an assembly failure of the packing (5) such as biting or coming-off of the packing (5).
According to a configuration of [2], the packing (5) does not become an obstacle when inserting the mating connector into the tubular portion (23).
According to a configuration of [3], the first protrusion (413) can be provided on the first member (41) and the second protrusion (422) can be provided on the second member (42) with a simple configuration.
According to a configuration of [4], when moving the cover (4) to the closed position and the packing (5) is in sliding-contact with the other of the cover (4) and the housing (2), the packing (5) is easily deformed in a direction in which the gap (G1, G2) becomes smaller. Therefore, a force with which the contact surface of the packing (5) presses the other of the cover (4) and the housing (2) is reduced, and an insertion force when inserting the packing (5) into the other of the cover (4) and the housing (2) can be reduced.
According to the configuration of [5], since both the first lip portion (51) and the second lip portion (52) can function in sealing, waterproofness and dustproof property in the housing (2) can be further improved.
According to a configuration of [6], one of the first lip portion (51) and the second lip portion (52) (the second lip portion (52) in the example shown in
Although the present invention has been described in detail with reference to the specific embodiments, it is apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention.
The present application is based on a Japanese patent application (Japanese Patent Application No. 2022-025076) filed on Feb. 21, 2022, contents of which are incorporated herein by reference.
According to the present invention, it is possible to provide the connector that prevents the assembly failure of the packing. The present invention having this effect is useful for connectors.
Number | Date | Country | Kind |
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2022-025076 | Feb 2022 | JP | national |
This is a continuation of International Application No. PCT/JP2023/004864 filed on Feb. 13, 2023, and claims priority from Japanese Patent Application No. 2022-025076 filed on Feb. 21, 2022, the entire content of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2023/004864 | Feb 2023 | WO |
Child | 18653974 | US |