Patent Application
20220158387
The technology disclosed herein relates to a connector.
A connector including a circuit board connector fixed to a circuit board and an electric cable connector at an end of an electric cable is disclosed in Japanese Unexamined Patent Application Publication No. 2017-76588 (Patent Document 1). A first housing of the electric cable connector and a second housing of the circuit board connector can be fitted to each other. The electric cable connector includes an electric cable locking portion that is fitted to a circuit board locking portion included in the circuit board connector. While the circuit board locking portion and the electric cable locking portion are fitted to each other, the first housing and the second housing remain fitted to each other.
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 2017-76588
If a load is applied to the electric cable to which the electric cable connector is coupled and the circuit board connector is broken, replacement of the entire circuit board is required. If the electric cable connector is broken, replacement of not only the electric cable connector but also the electric cable and another connector coupled to the electric cable may be required. In either case, extensive replacement is required resulting in increases in man-hours and cost of repair work.
This description describes a technology for easily performing repair work.
The technology described herein relates to a connector that includes a circuit board housing, circuit board terminals, an electric cable housing, electric wire terminals, and a holder. The circuit board housing is fixed to a circuit board. The circuit board terminals are held by the circuit board housing. The electric cable housing is coupled to an end of an electric cable. The electric wire terminals are held by the electric cable housing. The holder maintains electric connection between the circuit board terminals and the electric wire terminals. The holder is fixed to the circuit board housing and the electric cable housing. The holder has a strength less than a strength of the circuit board housing and a strength of the electric cable housing.
According to the technology described herein, repair work can be easily performed.
First, an overview of an embodiment described herein will be presented.
(1) A connector includes a circuit board housing, circuit board terminals, an electric cable housing, electric wire terminals, and a holder. The circuit board housing is fixed to a circuit board. The circuit board terminals are held by the circuit board housing. The electric cable housing is couped to an end of an electric cable. The electric wire terminals are held by the electric cable housing. The holder maintains electrical connection between the circuit board terminals and the electric wire terminals. The holder is fixed to the circuit board housing and the electric cable housing. The holder has a strength less than the strengths of the circuit board housing and a strength of the electric cable housing.
According to the configuration of the connector, when a load is applied to the electric cable to pull the electric cable, the holder having the strength less than the strength of the circuit board housing and the strength of the electric cable housing is broken. That is, breaking of the holder is a proactive measure so that the connector can be repaired only by replacing the holder. Replacement of the circuit board to which the circuit board housing is fixed and the electric cable to which the electric cable housing is fixed is not required. Therefore, repair work can be easily performed.
(2) The holder may include a first-locking-portion-mating portion and a second-locking-portion-mating portion. The first-locking-portion-mating portion may be fixed to a first locking portion of the circuit board housing. The second-locking-portion-mating portion may be fixed to a second locking portion of the electric cable housing. The first-locking-portion-mating portion may have a strength less than the strength of the first locking portion. The second-locking-portion-mating portion may have a strength less than the strength of the second locking portion.
According to the configuration, when a load is applied to the electric cable to pull the electric cable, the first-locking-portion-mating portion that is mated to the first locking portion is broken. With breaking of the first-locking-portion-mating portion, the first locking portion is protected from breaking. Further, with breaking of the second-locking-portion-mating portion, the second locking portion is less likely to be broken. Replacement of the circuit board to which the circuit board housing is fixed and the electric cable to which the electric cable housing is fixed is not required. The connector can be repaired only by replacing the holder.
(3) The first-locking-portion-mating portion may be mated to the first locking portion in an extending direction in which the electric cable extends. The second-locking-portion-mating portion may be mated to the second locking portion in the extending direction in which the electric cable extends.
According to the configuration, when a load is applied to the electric cable to pull the electric cable, the first-locking-portion-mating portion is sheared by the first locking portion or the second-locking-portion-mating portion is sheared by the second locking portion. According to the configuration, the circuit board housing or the electric cable housing is less likely to be broken.
In general, strengths regarding breakage of structural elements may be expressed using shear strengths, tension strengths, compression strengths, or bending strengths. One of structural elements that are fitted to each other may be sheared by another one of the structural elements. Therefore, the strengths of the lock portions may be determined based on the shear strengths.
(4) The electric cable housing may hold the electric cable. The circuit board housing may include a joint portion that is joined to the circuit board. A strength of joint between the circuit board and the joint portion may be greater than the shear strength of the first-locking-portion-mating portion. A holding strength of the electric cable housing to hold the electric cable may be greater than the shear strength of the second-locking-portion-mating portion.
According to the configuration, when a load is applied to the electric cable to pull the electric cable, the first-locking-portion-mating portion may be broken before the circuit board housing is removed from the circuit board. As a result, the first-locking-portion-mating portion is released from the first locking portion. The second-locking-portion-mating portion may be broken before the electric cable housing is removed from the electric cable. As a result, the second-locking-portion-mating portion is removed from the second locking portion. According to the configuration, the circuit board housing is less likely to be removed from the circuit board before the holder is broken or the electric cable housing is less likely to be removed from the electric cable.
(5) The shear strength of the first-locking-portion-mating portion may be greater than the shear strength of the second-locking-portion-mating portion.
In general, production cost and man-hours for replacement of the electric cable to which the electric cable housing is coupled are less than production cost and man-hours for replacement of the circuit board to which the circuit board housing is fixed. Therefore, even if the strength of the first locking portion becomes lower than the strength of the first-locking-portion-mating portion under certain circumstances, the holder is released from the electric cable housing before the holder is released from the circuit board housing. Because increases in the man-hours and the production cost of the circuit board are the greatest, a reduction of breakage of the circuit board housing that is fixed to the circuit board is preferable.
(6) The electric cable may include two covered electric wires and a sheath that collectively covers the covered electric wires. The covered electric wires may be side by side and coupled to the electric wire terminals, respectively. The electric wire terminals may include coupling tubular portions each having a tubular shape. The coupling tubular portions may be coupled to the circuit board terminals. The coupling tubular portions may be mated to terminal locking portions that are protrusions of the electric cable housing. The coupling tubular portions can be mated to the terminal locking portions in the extending direction in which the electric cable extends. A metal crimping member may be crimped on the sheath. The crimping member may include two projections that may project in an arrangement direction in which the covered electric wires may be arranged. The projections may be fitted in locking recesses that may be recesses of the electric cable housing, respectively. The projections may abut inner walls of the locking recesses in the extending direction in which the electric cable extends.
If the electric cable that is held only by the terminal locking portions to which the coupling tubular portions are mated in the electric cable housing is pulled, a load may be applied to only one of the terminal locking portions or the coupling tubular portions due to errors in production of the electric wire terminals or the electric cable housing, errors in attachment of the electric wire terminals to the electric cable housing, or arrangement of the covered electric wires. If so, the holding strength of the electric cable housing to hold the electric cable may decrease and thus the electric cable housing may be removed from the electric cable.
According to the configuration, the terminal locking portions are mated to the coupling tubular portions and the projections abut the inner walls of the locking recesses for the respective covered electric wires. Therefore, the holding strength of the electric cable housing to hold the electric cable is maintained and the electric cable housing is less likely to be removed from the electric cable.
The connector described herein is not limited to examples below. The disclosure should be considered to include all the alterations within scope of claims and scope equivalent to the scope of claims are considered to be in the disclosure.
The embodiment of the technology described herein will be described with reference to
The embodiment includes a circuit board 90 (an example of a circuit board) and a high-speed communication connector 10 (an example of a connector) for connecting a communication cable W (an example of an electric cable) connected to an onboard device, which is not illustrated, to the circuit board 90. The circuit board 90 may be included in an electric control unit (ECU) installed on a vehicle.
Circuit Board 90
As illustrated in
Communication Cable W
The communication cable W includes two covered electric wires W1 that are twisted together and an insulating sheath W2 that collectively covers the covered electric wires W1. The covered electric wires W1 have a known configuration. Specifically, each covered electric wire W1 includes conductive core wires and an insulating cover that covers the conductive core wires. Ends of the covered electric wires W1 are not twisted and projected from an end of the sheath W2 and arranged in the right-left direction.
High-Speed Communication Connector 10
As illustrated in
Circuit Board Connector 20
As illustrated in
Circuit Board Housing 30
The circuit board housing 30 is made of synthetic resin. The synthetic resin of the circuit board housing 30 may be liquid crystal polymer (LCP) or polyphenylene sulfide (PPS). The circuit board housing 30 in this embodiment is made of LCP.
The circuit board housing 30 includes a fitting recess 31 in which the holder 70 is fitted. The fitting recess 31 is formed in a hood shape with a rectangular opening on a front side. The holder 70 is fitted in the fitting recess 31 through the opening.
A groove 32 is provided above the fitting recess 31. A locking tab 71 of the holder 70, which will be described later, enters the groove 32 from the front side. The groove 32 extends in a front-rear direction. A locking protrusion 33 (an example of a first locking portion) protrudes downward from a front end of the groove 32.
As illustrated in
Circuit Board Terminal 21
The circuit board terminals 21 are held by a back wall 35 of the fitting recess 31. The circuit board terminals 21 penetrate the back wall 35. In this embodiment, two circuit board terminals 21 are arranged in the right-left direction and held by the back wall 35.
The circuit board terminals 21 are made of a metal having conductivity. Each of the circuit board terminals 21 has an elongated shape extending in the front-rear direction. Portions of the circuit board terminals 21 projecting frontward from the back wall 35 are formed in a rectangular columnar shape and defined as male connecting portions 22 connected to the electric cable connector 40 that is fitted in the fitting recess 31. Portions of the circuit board terminals 21 projecting rearward from the back wall 35 bend downward to form a crank shape. Sections of the portions of the circuit board terminals 21 horizontally extend to the rear side are defined as circuit board coupling sections 23 that are coupled to the coupling lands 94 of the circuit board 90 by soldering.
Fastener 26
The fasteners 26 are formed by pressing sheet metal. As illustrated in
The fasteners 26 include bodies 27 and joint portions 28. The bodies 27 are fixed to the right and left sidewalls 36 of the circuit board housing 30, respectively. The joint portions 28 are fixed to the fixing lands 96 of the circuit board 90 by soldering.
Each of the bodies 27 has a flat plate shape that elongated in the front-rear direction. The front end and the rear end of each body 27 are fixed to fastener fixing portions 37 of the corresponding sidewall 36 at the front end and the rear end of the sidewall 36. The front end and the rear end of each body 27 are press-fitted into the fastener fixing portions 37 from above. The fasteners 26 are fixed to the circuit board housing 30.
Each of the joint portions 28 has a flat plate shape and extends from a lower edge of the body 27 in the right-left direction toward an opposite side from the circuit board housing 30.
As illustrated in
Electric Cable Connector 40
As illustrated in
Female Terminal 41
The female terminals 41 are formed by pressing sheet metal. The female terminals 41 include wire coupling portions 42 and coupling tubular portions 43. The wire coupling portions 42 are press-fitted on the covered electric wires W1 and coupled to the covered electric wires W1. The coupling tubular portions 43 are coupled to the circuit board terminals 21 of the circuit board connector 20. Each of the coupling tubular portions 43 has a rectangular tubular shape.
The wire coupling portions 42 are press-fitted on the core wires and the insulating covers of the covered electric wires W1 and thus electrically connected to the covered electric wires W1.
As illustrated in
Electric Cable Housing 50
The electric cable housing 50 is made of synthetic resin. The synthetic resin of the electric cable housing 50 may be liquid crystal polymer (LCP), polyphenylene sulfide (PPS), polybutylene terephthalate (PBT), polypropylene (PP), or polycarbonate (PC). The electric cable housing 50 in this embodiment is made of PBT.
As illustrated in
The lower housing 51 includes a bottom wall 52 and two outer sidewalls 53. The female terminals 41 are arranged in the right-left direction on the bottom wall 52. The outer sidewalls 53 extend upward from the right edge and the left edge of the bottom wall 52.
Each of the outer sidewalls 53 includes portions that are separated from each other in the front-rear direction. Hooks 54 are projected inward from upper edges of the outer sidewalls 53.
The upper housing 55 include a ceiling 56, two inner sidewalls 57, and a dividing wall 58. The ceiling 56 covers the female terminals 41 on the lower housing 51 from above. The inner sidewalls 57 extend downward from the right edge and the left edge of the ceiling 56. The dividing wall 58 extends downward from the middle of the ceiling 56 between the right edge and the left edge of the ceiling 56.
As illustrated in
A load required to shear the locking protrusion 59 in the front-rear direction (the shear strength) is equal to or greater than 130 N. The shear strength of the locking protrusion 59 is defined based on a load applied to the locking protrusion 59 immediately before breakage of the locking protrusion 59 that is sheared from the rear side in the front-rear direction. In this embodiment, the shear strength of the locking protrusion 59 is calculated by multiplying a shear load per unit area of the synthetic resin, of which the locking protrusion 59 (the upper housing 55) is made, by a shear area of the locking protrusion 59.
When the upper housing 55 is attached to the lower housing 51 and the electric cable housing 50 is complete, the inner sidewalls 57 are disposed inside the outer sidewalls 53 of the lower housing 51. As illustrated in
As illustrated in
As illustrated in
Namely, the covered electric wires W1 are held in the electric cable housing 50 with the female terminals 41.
A holding strength of each of the terminal locking portions 61 to the corresponding coupling tubular portion 43 is about 149 newtons (N). The holding strength of the terminal locking portion 61 is defined based on a load applied to the terminal locking portion 61 immediately before breakage of the terminal locking portions 61 that is sheared in the front-rear direction. In this embodiment, the holding strength of each terminal locking portion 61 is calculated by multiplying a shear load per unit area of the synthetic resin, of which the terminal locking portion 61 (the upper housing 55) is made, by a shear area of the terminal locking portion 61.
As illustrated in
The thick portions 62 include locking recesses 63 that open in the right-left direction. The locking recesses 63 are recessed upward from lower edges of the thick portions 62. The locking recesses 63 are formed in a rectangular C shape.
Crimping Member 65
As illustrated in
The outer fitting portion 66 has an annular shape. The outer fitting portion 66 is crimped on an end of the sheath W2. The outer fitting portion 66 includes a slit 66A that extends in a circumferential direction. When the outer fitting portion 66 is crimped on the sheath W2, edges that define the slit 66A dig into the sheath W2. The crimping member 65 is firmly fixed to the communication cable W.
The extended locking portion 67 extends frontward from a lower edge of the outer fitting portion 66. The extended locking portion 67 includes two projections 68 that are fitted in the locking recesses 63 of the electric cable housing 50, respectively.
The projections 68 project in the right-left direction in which the covered electric wires W1 are arranged. An end of each projection 68 bends twice. When the female terminals 41 are held in the respective terminal holding spaces 60, each projection 68 is fitted in the corresponding locking recess 63 from below to abut the thick portion 62 (the inner wall on the rear side) behind the locking recess 63. If the communication cable W is pulled due to errors in production of the female terminals 41 or the electric cable housing 50, errors in attachment of the female terminals 41 to the electric cable housing 50, or the arrangement of the covered electric wires W1, the coupling tubular portions 43 of the female terminals 41 may not evenly contact the terminal locking portions 61. Even in such a case, the female terminals 41 and the communication cable W are held in the electric cable housing 50 because the projections 68 abut the thick portions 62.
A holding strength of each thick portion 62 to hold the corresponding projection 68 is equal to or greater than 133 N. The holding strength of the thick portion 62 is defined based on a load applied to the thick portion 62 immediately before breakage of the thick portion 62 that is sheared in the front-rear direction. The holding strength of the thick portion 62 in this embodiment is calculated by multiplying a shear load per unit area of the synthetic resin, of which the thick portion 62 (the upper housing 55) is made, by a shear area of the thick portion 62.
Holding of the female terminals 41 and the communication cable W in the electric cable housing 50 is ensured by locking of the coupling tubular portions 43 and the terminal locking portions 61 or locking of the projections 68 and the thick portions or the both. The holding strength of the electric cable housing 50 to hold the communication cable W is defined based on the holding strengths of the coupling tubular portions 43 of the female terminals 41 crimped on the covered electric wires W1 and the terminal locking portions 61 or the holding strengths of the projections 68 of the crimping member 65 crimped on the sheath W2 and the thick portions 62, or a combination of the both. In this embodiment, the holding strength of the electric cable housing 50 to hold the communication cable W is at least equal to or greater than 155 N.
Holder 70
The holder 70 is made of synthetic resin. The synthetic resin of the holder 70 may be polybutylene terephthalate (PBT), polypropylene (PP), or polycarbonate (PC). The holder 70 in this embodiment is made of PBT.
As illustrated in
When the electric cable housing 50 is fitted in a connector holding space 74 from the rear side and the holder 70 is fitted in the fitting recess 31 of the circuit board housing 30, the male connecting portions 22 of the circuit board terminals 21 enter the coupling tubular portions 43 of the female terminals 41. The circuit board terminals 21 and the female terminals 41 are electrically connected.
The holder 70 includes the locking tab 71 at an upper portion of the holder 70. The locking tab 71 is elastically displaceable in the top-bottom direction. The locking tab 71 has a cantilever plate shape. The locking tab 71 extends rearward from the middle of the holder 70 between the front end and the rear end of the holder 70. The locking tab 71 slopes slightly upward toward the rear side.
A locking-protrusion-mating protrusion 72 protrudes upward from an upper surface of the locking tab 71. The locking-protrusion-mating protrusion 72 includes a front surface that slopes to depart from the holder 70 toward the rear side.
When the locking-protrusion-mating protrusion 72 contacts the locking protrusion 33 during fitting of the holder 70 in the fitting recess 31, the locking tab 71 is elastically displaced downward. The locking tab 71 runs on the locking protrusion 33 and moves farther. As illustrated in
A load required for shearing of the locking-protrusion-mating protrusion 72 in the front-rear direction (a shear strength) is equal to or greater than 138 N and equal to or less than 150 N. The shear strength of the locking-protrusion-mating protrusion 72 is defined based on a load applied to the locking-protrusion-mating protrusion 72 immediately before breakage of the locking-protrusion-mating protrusion 72 that is sheared in the front-rear direction. In this embodiment, the shear strength of the locking-protrusion-mating protrusion 72 is calculated by multiplying a shear load per unit area of the synthetic resin, of which the locking-protrusion-mating protrusion 72 (the holder 70) is made, by a shear area of the locking-protrusion-mating protrusion 72.
The strength of the locking-protrusion-mating protrusion 72 is less than the strength of the locking protrusion 33. If a large load toward the rear side is applied to the holder 70, the locking-protrusion-mating protrusion 72 is sheared by the locking protrusion 33 and broken.
The inside of the holder 70 is defined as the connector holding space 74 in which the electric cable connector 40 is fitted.
As illustrated in
A connector locking tab 75 is above the connector holding space 74. The connector locking tab 75 is elastically displaceable in the top-bottom direction. The connector locking tab 75 has a cantilever plate shape. The connector locking tab 75 extends forward and slopes slightly downward toward the front side.
A locking-portion-mating portion 76 is below a front end of the connector locking tab 75. The locking-portion-mating portion 76 abuts the locking protrusion 59 of the electric cable housing 50 in the front-rear direction. A front surface of the locking-portion-mating portion 76 is a vertical surface that extends in the top-bottom direction.
When the locking-portion-mating portion 76 contacts the locking protrusion 59 during fitting of the electric cable housing 50 in the connector holding space 74, the connector locking tab 75 is elastically displaced upward. The connector locking tab 75 runs on the locking protrusion 59 and moves farther. As illustrated in
The holder 70 maintains fitting of the electric cable housing 50 in the connector holding space 74. With the holder 70 fitted in the fitting recess 31, the electrical connection between the circuit board terminals 21 and the female terminals 41 is maintained.
When an excessive load is applied to the locking-portion-mating portion 76 from the front side, the connector locking tab 75 bends and buckles. Then, the connector locking tab 75 is sheared.
A load required to shear the locking-portion-mating portion 76 in the front-rear direction after the buckling of the connector locking tab 75 (a shear strength) is equal to or greater than 109 N and equal to or less than 129 N. The shear strength of the locking-portion-mating portion 76 is defined based on a load applied to the locking-portion-mating portion 76 immediately before breakage of the locking-portion-mating portion 76 that is sheared in the front-rear direction. In this embodiment, the shear strength of the locking-portion-mating portion 76 is calculated by multiplying a shear load per unit area of the synthetic resin, of which the locking-portion-mating portion 76 (the holder 70) is made, by a shear area of the locking-portion-mating portion 76.
The strength of the locking-portion-mating portion 76 is less than the strength of the locking protrusion 59. If the excessive load is applied to the electric cable housing 50 toward the rear side, the locking-portion-mating portion 76 is sheared by the locking protrusion 59 and broken after the buckling of the connector locking tab 75.
Relations in strength in the high-speed communication connector 10 of this embodiment are as follows. The joint strength between the circuit board 90 and the circuit board connector 20, the holding strength of the circuit board connector 20 to hold the holder 70, and the holding strength of the holder 70 to hold the electric cable connector 40 are from the greatest to the least in this sequence.
This embodiment has the configuration described above. Next, functions, operations, and effects of the high-speed communication connector 10 will be described.
In a connector that includes a circuit board connector that is fixed to a circuit board and an electric cable connector that is coupled to an end of an electric cable, replacement of the entire circuit board is required when the electric cable is firmly pulled and the circuit board connector is broken. If the electric cable connector is broken, replacement of the electric cable and another connector that is coupled to the electric cable may be required in addition to the replacement of the electric cable connector. In either case, extensive replacement is required, resulting in increases in man-hours and cost for the repair work.
The inventors of the present application have made intensive studies to resolve the problems described above and reached the configuration of this embodiment. The high-speed communication connector 10 of this embodiment includes the circuit board housing 30, the circuit board terminals 21, the electric cable housing 50, the female terminals 41 (electric wire terminals), and the holder 70. The circuit board housing is fixed to the circuit board 90. The circuit board terminals 21 are held by the circuit board housing 30. The electric cable housing 50 is coupled to the end of the communication cable W (the electric cable). The holder 70 maintains the electrical connection between the circuit board terminals 21 and the female terminals 41. The holder 70 is fixed to the circuit board housing 30 and the electric cable housing 50. The holder 70 has the strength less than the strength of the circuit board housing 30 and the strength of the electric cable housing 50.
In the high-speed communication connector 10 of this embodiment, when the load is applied to the communication cable W to pull the communication cable W rearward, the holder 70 having the strength less than the strength of the circuit board housing 30 and the strength of the electric cable housing 50 is broken. Namely, the breaking of the holder 70 is a proactive measure so that the high-speed communication connector 10 can be repaired only by replacing the holder 70 without replacing the circuit board 90 to which the circuit board housing 30 is fixed or the communication cable W to which the electric cable housing 50 is coupled.
According to this embodiment, the repair work of the high-speed communication connector 10 can be easily and quickly performed.
The holder 70 of this embodiment includes the locking tab 71 (a first-locking-portion-mating portion) and the connector locking tab 75 (a second-locking-portion-mating portion). The locking tab 71 is fixed to the locking protrusion 33 (the first locking portion) of the circuit board housing 30.
The connector locking tab 75 is fixed to the locking protrusion 59 (the second locking portion) of the electric cable housing 50. The locking tab 71 has the strength less than the strength of the locking protrusion 33. The locking protrusion 59 has the strength less than the strength of the connector locking tab 75.
The locking tab 71 and the locking protrusion 33 can be locked in the front-rear direction in which the communication cable W extends. The connector locking tab 75 and the locking protrusion 59 can be locked in the front-rear direction in which the communication cable W extends.
When a load is applied to the communication cable W to pull the communication cable W rearward, the locking tab 71 fixed to the locking protrusion 33 is sheared by the locking protrusion 33 and broken. Therefore, the locking protrusion 33 is less likely to be broken. The connector locking tab 75 fixed to the locking protrusion 59 is sheared by the locking protrusion 59 and broken. Therefore, the locking protrusion 59 is less likely to be broken. The high-speed communication connector 10 can be repaired by replacing the holder 70 without replacing the circuit board 90 to which the circuit board housing 30 is fixed or the communication cable W to which the electric cable housing 50 is coupled.
The electric cable housing 50 of this embodiment holds the communication cable W. The circuit board housing 30 includes the joint portions 28 joined to the circuit board 90. The joint strength between the joint portions 28 and the circuit board 90 is greater than the shear strength of the locking tab 71. The holding strength of the electric cable housing 50 to hold the communication cable W is greater than the shear strength of the connector locking tab 75.
In general, strengths regarding breakage of components may be expressed using shear strengths, tension strengths, compression strengths, or bending strengths. One of locking members that may be fitted to each other may be sheared by another one of the locking members. Therefore, the strengths of the lock portions may be determined based on the shear strengths.
According to this embodiment, when the load is applied to the communication cable W to pull the communication cable W rearward, the locking tab 71 is broken and thus the locking protrusion 33 is released from the locking tab 71 before the circuit board housing 30 is removed from the circuit board 90. Further, the connector locking tab 75 is broken and thus the locking protrusion 59 is released from the connector locking tab 75 before the electric cable housing 50 is removed from the communication cable W. Therefore, the circuit board housing 30 is less likely to be removed from the circuit board 90 or the electric cable housing 50 is less likely to be removed from the communication cable W before the holder 70 is broken.
The shear strength of the locking tab 71 of this embodiment is greater than the shear strength of the connector locking tab 75.
In general, man-hours or cost of replacement of the communication cable W coupled to the electric cable housing 50 is less than man-hours or cost of replacement of the circuit board 90 to which the circuit board housing 30 is fixed.
According to this embodiment, even if the locking protrusion 33 is broken before the locking tab 71 is broken for some reasons, the holder 70 is released from the electric cable housing 50 before the holder 70 is released from the circuit board housing 30. Because increases in the man-hours and the production cost of the circuit board 90 are the greatest, a reduction of breakage of the circuit board housing 30 fixed to the circuit board 90 is preferable.
The communication cable W includes two covered electric wires W1 and the sheath W2 that collectively covers the covered electric wires W1. The covered electric wires W1 are arranged in the right-left direction and coupled to the female terminals 41, respectively. The female terminals 41 include the coupling tubular portions 43 each having the tubular shape. The coupling tubular portions 43 are coupled to the circuit board terminals 21 held in the circuit board housing 30. The coupling tubular portions 43 abut the terminal locking portions 61 in the front-rear direction. The terminal locking portions 61 are protrusions in the electric cable housing 50. The metal crimping member 65 is crimped on the sheath W2. The crimping member 65 includes two projections 68 that project in the right-left direction. The projections 68 are fitted in the locking recesses 63, respectively. The locking recesses 63 are recesses in the electric cable housing 50. The projections 68 abut the thick portions 62 (the inner walls of the locking recesses 63) in the front-rear direction.
When the communication cable W is pulled while the communication cable W is held only by the terminal locking portions 61 that abut the coupling tubular portions 43 in the electric cable housing 50, a load may be applied to only one of the terminal locking portions 61 or one of the coupling tubular portions 43 due to the errors in production of the female terminals 41 and the electric cable housing 50, errors in attachment of the female terminals 41 to the electric cable housing 50 or arrangement of the covered electric wires W1.
In such a case, the holding strength of the electric cable housing 50 to hold the communication cable W may be reduced and thus the electric cable housing 50 may be removed from the communication cable W.
According to this embodiment, even if a load is applied to only one of the female terminals 41, the projections 68 abut the thick portions 62. Therefore, the electric cable housing 50 can maintain the holding strength to hold the communication cable W and thus the electric cable housing 50 is less likely to be removed from the communication cable W.
The technology disclosed herein is not limited to the embodiment and the modification that are illustrated in the above descriptions and drawings. Various embodiments such as the following embodiments may be included in the scope of the technology disclosed herein.
(1) In the above embodiment, the electric cable housing 50 is completely housed in the connector holding space 74 of the holder 70. However, the dimension of the holder in the front-rear direction may be reduced as long as the circuit board housing and the electric cable housing are fixed together with the holder.
(2) In the above embodiment, the locking tab 71 abuts the locking protrusion 33 in the front-rear direction to fix the holder 70 to the circuit board housing 30. Further, the connector locking tab 75 abuts the locking protrusion 59 in the front-rear direction to fix the holder 70 to the electric cable housing 50. However, the locking mechanism between the holder and the circuit board housing and the locking mechanism between the holder and the electric cable housing are interchangeable. Further, the locking tab or the connector locking tab may have configuration that is not easily elastically displaced. The holder may be press-fitted in the circuit board housing and fixed. The holder and the electric cable housing may be fixed to each other with an elastic member that clings to the holder and the electric cable housing.
(3) In the above embodiment, the circuit board connector 20 is fixed to the circuit board 90. However, the circuit board connector may be fixed to a resin substrate on which a conductive pattern is not formed.
(4) In the above embodiment, the high-speed communication connector 10 does not include a shield. However, the technology described herein may be applied to various connectors including high-speed communication connector that include shields and power connectors.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-044535 | Mar 2019 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/001659 | 1/20/2020 | WO | 00 |
