1. Field of the Invention
The invention relates to a connector having a retainer.
2. Description of the Related Art
U.S. Pat. No. 6,780,070 discloses a connector with a housing that has cavities for receiving terminal fittings. A retainer-mounting hole extends into the housing and communicates with the cavities. The retainer mount hole is open in the bottom surface of the housing and both side surfaces thereof. The connector also has a retainer that is movable between a temporary locking position and a main locking position on the housing. At the temporary locking position, the retainer permits insertion of the terminal fittings into the cavities and removal of the terminal fittings from the cavities. At the main locking position, the retainer locks the terminal fittings in the cavities. Temporary locking projections are formed on the housing for holding the retainer at the temporary locking position and main locking projections are formed on the housing for holding the retainer at the main locking position.
The temporary locking projections and the main locking projections are arranged vertically on the side surfaces of the housing over the upper end of the retainer-mounting hole. Therefore, the housing has a large vertical dimension. A demand exists for a connector with a small vertical height. The temporary locking projections and the main locking projections could be arranged side-by-side on the side surfaces of the housing along one longitudinal edge of the retainer-mounting hole. However, the mounting posture of such a retainer would be unstable because the locking projections would be localized at one side in the longitudinal direction of the housing. Thus, locking at the temporary locking position is not dependable.
The invention has been completed in view of the above-described situation. Therefore it is an object of the present invention to provide a connector having a small vertical dimension and capable of locking a retainer securely.
The invention relates to a connector with a housing that has a cavity for accommodating a terminal fitting. A retainer-mounting hole opens to three outer surfaces of the housing and communicates with the cavity. The connector also has a retainer with a proximal portion and two sidewalls projecting from opposite ends of the proximal portion. The retainer is inserted into the retainer-mounting hole in the surface of the housing, so that the sidewalls elastically sandwich the surfaces of the housing therebetween. The retainer is movable between a temporary locking position at which the retainer permits insertion of the terminal fitting into the cavity and removal of the terminal fitting therefrom and a main locking position at which the retainer locks the terminal fitting. A to-be-locked portion is provided on each of the sidewalls of the retainer.
Temporary locks are provided on the side surfaces of the housing that have the retainer-mounting hole. The temporary locks are disposed at a side of the retainer-mounting hole with respect to an insertion direction of the retainer for engaging the to-be-locked portion and retaining the retainer at the temporary locking position. Therefore this construction complies with the demand for a connector having a small vertical dimension.
Main locks are provided on the side surfaces of the housing on which the retainer-mounting hole is formed and at a front side in the insertion direction of the retainer. Therefore the lock at the main locking position is at or near the center of the retainer. The main locks engage the to-be-locked portion and retain the retainer at the main locking position. As a result, the mounting posture of the retainer is stable at the main locking position, and the retainer can be locked reliably at the main locking position
The main locks preferably extend along peripheral edges of the retainer-mounting hole and confront a front side of the retainer in the insertion direction.
The temporary locks preferably are formed on the both surfaces of the housing at positions to sandwich the retainer-mounting hole therebetween.
The main lock preferably extends along a portion of a peripheral edge of the retainer-mounting hole that confronts a front side in the insertion direction of the retainer. Main locks also may be on both surfaces of the housing on which the retainer-mounting hole is formed. Thus, the to-be-locked portion is locked to the main lock in a large area, and the retainer can be locked with a high reliability.
The to-be-locked portion slidably contacts the movement guide surface of the main lock while moving the retainer from the main locking position to the temporary locking position. Therefore a large operational force is not required to unlock the retainer from the main locking position. The to-be-locked portion contacts a removal prevention surface of the temporary lock when the retainer has reached the temporary locking position. Thus, the retainer is held securely at the temporary locking position and is not inadvertently removed completely from the housing.
Temporary locks preferably are on both surfaces of the housing to sandwich the retainer-mounting hole. Therefore, the mounting posture of the retainer is stabilized at the temporary locking position and the insertion posture of the retainer is stabilized while mounting the retainer at the temporary locking position.
The to-be-locked portion and the movement guide surface make a line contact in a direction substantially orthogonal to the movement direction of the retainer when the retainer is at the main locking position. Therefore an unlocking operation can be performed easily when the retainer is at the main locking position. On the other hand, the to-be-locked portion and the removal prevention surface make a surface contact at the temporary locking position. Therefore, the retainer cannot be removed easily from the temporary locking position.
The to-be-locked portions are on opposed elastically deformable side plates. Therefore, the retainer is movable between the main locking position and the temporary locking position with the side plates elastically deforming away from one another. The construction ensures a smooth unlocking operation from the main locking position and a smooth operation of returning both side surfaces to the original state at the temporary locking position.
A female connector according to the invention is described below with reference to
The female terminal fitting 30 is formed by punching a conductive metal plate into a predetermined configuration and then bending the punched conductive metal plate. As shown in
As shown in
Two cavities 15 are provided side-by-side in the width direction of the female housing 10 and are configured for receiving the female terminal fittings 30 along the longitudinal direction of the female housing 10. A lance 11 is formed on a bottom wall of each cavity 15 for preventing the female terminal fitting 30 from being removed rearward. The lance 11 is elastically deformable and is exposed on the lower surface of the female housing 10. A to-be-locked portion 12 is formed on an upper surface of the lance 11 and projects into the cavity 15. The lance 11 deforms elastically down when the female terminal fitting 30 is inserted into the cavity 15. The lance 11 returns to its original state when the female terminal fitting 30 is inserted into the cavity 15 to a predetermined normal depth. Thus the to-be-locked portion 12 is locked to the rear surface of the locking projection 34 of the female terminal fitting 30.
A bottom surface of the female housing 10 and both side surfaces thereof are opened to form a retainer-mounting hole 16 on which the retainer 50 is mounted. The retainer-mounting hole 16 communicates with an approximately central portion of the cavity 15 in its longitudinal direction and is closed when the retainer 50 is mounted from below on the female housing 10. A retainer-mounting surface 19 is formed on the periphery of the retainer-mounting hole 16 along both side surfaces of the female housing 10 and can be covered with the retainer 50. The retainer-mounting surface 19 is stepped lower than regions forward and rearward from the retainer-mounting surface 19. A dovetail groove (not shown) is formed on the steps forward and rearward from the retainer-mounting surface 19. A tapered cut edge 50A is formed at forward and rearward ends of the retainer 50 to engage the dovetail groove. Thus, the retainer 50 cannot deform excessively (see
A front temporary lock 17A projects from the retainer-mounting surface 19 immediately forward from the peripheral edge of the retainer-mounting hole 16. A rear temporary lock 17B projects from the retainer-mounting surface 19 immediately rearward from the peripheral edge of the retainer-mounting hole 16, thereby making a pair with the front temporary lock 17A. A main lock 18 projects from a portion of the retainer-mounting surface 19 slightly above the peripheral edge of the retainer-mounting hole 16. A to-be-locked portion 51 of the retainer 50 is locked to the front and rear temporary locks 17A and 17B. Thus, the retainer 50 is retained at a temporary locking position that permits the female terminal fitting 30 to be inserted in and removed from the cavity 15. The retainer 50 can be inserted farther so that the to-be-locked portion 51 is locked to the main lock 18. Thus, the retainer 50 is retained at the main locking position and locks the female terminal fitting 30.
As shown in
A front end of the main lock 18 substantially aligns with the front end of the front temporary lock 17A. The main lock 18 extends rearward from its front end substantially along an upper peripheral edge of the retainer-mounting hole 16. The rear end of the main lock 18 is slightly forward of the rear edge of the retainer-mounting hole 16. A main lock guide surface 18A slopes up and out from the lower edge of the main lock 18 to guide the retainer 50 smoothly to the main locking position. A movement guide surface 18B slopes down and out from the upper edge of the main lock 18 to guide the retainer 50 smoothly to the temporary locking position.
The plate-shaped retainer 50 is made of synthetic resin. As shown in
A front end of each side plate 53 is forward from the front end of the base wall 52. Each side plate 53 is elastically deformable in and out with respect to the base wall 52. Thus the side plates 53 slide vertically between the temporary locking position and the main locking position, with the side plates 53 sandwiching the retainer-mounting surface 19 therebetween with an elastic force. The to-be-locked portions 51 are near the free ends of each side surface 53 and are configured to engage the front temporary lock 17A, the rear temporary lock 17B, and the main lock 18. The to-be-locked portion 51 projects inward in the shape of a claw from the free end of each side plate 53 and extends longitudinally over almost the entire longitudinal length of each side plate 53. A to-be-locked surface 57 is formed on each to-be-locked portion 51 and faces down towards the base wall 52. The to-be-locked surface 57 of the to-be-locked portion 51 is approximately horizontal and flat for tightly contacting the flat removal-prevention surface 17E of the rear temporary lock 17B of the female housing 10. A to-be-guided surface 58 slopes down and in from an upper end of the to-be-locked portion 51. The to-be-guided surface 58 contacts the guide surface 17C of each of the front and rear temporary locks 17A and 17B as the retainer 50 moves to the temporary locking position.
The retainer 50 is moved up to the lower side of the female housing 10 for mounting, as shown in
Thereafter, the female terminal fitting 30 is inserted into the cavity 15 from the rear. As a result, the locking projection 34 of the square pillar 31 contacts the lance 11, and deforms the lance 11 down. The lance 11 returns resiliently to its original state when the front end of the square pillar 31 reaches the front end of the cavity 15. Thus, the to-be-locked portion 12 of the lance 11 advances to the rear surface of the locking projection 34 and achieves primary locking of the female terminal fitting 30.
The retainer 50 then is pressed deep into the retainer-mounting hole 16. Thus, the to-be-guided surfaces 58 of the to-be-locked portions 51 slidably contact the guide surfaces 18A of the main locks 18, with each side plate 53 deforming out elastically. Each side plate 53 returns to its original state when the to-be-locked portion 51 reaches the main locking position and the to-be-locked portion 51 is locked to the main lock 18. Simultaneously, as shown in
The removal prevention projection 55 will strike the lower surface of the square pillar 31 and prevent further movement of the retainer 50 if the female terminal fitting 30 is inserted only partially into the cavity 15. Thus it is possible to detect the partial insertion.
As described above, main locks 18 are on the two opposite surfaces of the housing that have the retainer-mounting hole 16. The main locks 18 are above the peripheral edge of the retainer-mounting hole 16, and at a front side in the insertion direction of the retainer 50. Therefore, locking at the main locking position is at the center of the retainer 50, and the mounting posture of the retainer 50 is stable at the main locking position. Accordingly, the retainer 50 is locked reliably at the main locking position. Further, the first and second temporary locks 17A and 17B are forward and rearward respectively from the retainer-mounting hole 16. Thus, the connector has a small vertical dimension and the retainer 50 is stable at the temporary locking position.
Further, the main locks 18 extend along the upper peripheral edges of the retainer-mounting hole 16 on both side surfaces of the female housing 10. Thus, the to-be-locked portion 51 is locked to the main lock 18 in a large area to lock the retainer 50 with a high reliability.
The to-be-locked portions 51 make line contact with the movement guide surfaces 18B of the main locks 18 when the retainer 50 is in the main locking position. The line contact extends in the longitudinal direction of the housing 10 and in a direction substantially orthogonal to the movement direction of the retainer 50, as shown in
The to-be-locked surface 57 of the to-be-locked portion 51 slidably contacts the movement guide surface 18B of the main lock 18 while moving the retainer 50 from the main locking position to the temporary locking position. Therefore a large operational force is not required to unlock the retainer 50 at the main locking position. Further when the retainer 50 has reached the temporary locking position, the to-be-locked surface 57 of the to-be-locked portion 51 contacts the removal prevention surface 17E of the rear temporary lock 17B in a direction substantially orthogonal to the movement direction of the retainer 50. Therefore it is possible to prevent the removal of the retainer 50 from the temporary locking position.
The to-be-locked surface 57 of the to-be-locked portion 51 and the movement guide surface 18B of the main lock 18 make a line contact in a direction substantially orthogonal to the movement direction of the retainer 50. Thus, the retainer 50 can be unlocked easily at the main locking position. However, the to-be-locked surface 57 of the to-be-locked portion 51 and the removal prevention surface 17E make surface contact at the temporary locking position. Therefore it is possible to prevent the removal of the retainer 50 from the temporary locking position. Accordingly an operator who continues pulling without realizing that the retainer 50 has reached the temporary locking position will encounter a large resistance and will stop pulling.
The retainer 50 is capable of moving between the main locking position and the temporary locking position with the side surfaces 53 deforming elastically. Therefore this construction ensures a smooth unlocking operation at the main locking position and a smooth restoring operation of the side surfaces 53 at the temporary locking position.
The invention is not limited to the embodiment described above with reference to the drawings. For example, the following embodiments are included in the scope of the invention, and various other modifications can be made without departing from the spirit and scope of the invention.
The front temporary lock is larger than the rear temporary lock in the illustrated embodiment. However, the temporary locks may be the same size. Alternatively, the front temporary lock may be smaller than the rear temporary lock.
Front and rear temporary locks are provided in the illustrated embodiment. However, only one temporary lock may be formed, provided that the temporary locks are on each side of the housing and at a side of the retainer-mounting hole in the insertion direction of the retainer.
The main lock may extend along almost the entire length of the upper edge of the retainer-mounting hole on both side surfaces of the female housing.
A female connector is described above. However, the invention may apply to a male connector.
The temporary locks and the main lock are on the housing, and the to-be-locked portion is on the retainer in the illustrated embodiment. However, the to-be-locked portion may be on the housing, and the temporary locks and the main lock may be on the retainer.
The rear temporary lock has the removal prevention surface substantially orthogonal to the movement direction of the retainer in the illustrated embodiment. However, the removal prevention surface may slope inverse to the movement direction of the retainer to prevent removal of the retainer from the temporary locking position.
A side retainer has been described and illustrated. However, the invention can be applied to a front retainer that is mounted on the housing in a direction in which the male and female housings are fit together.
Number | Date | Country | Kind |
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2004-142658 | May 2004 | JP | national |