The present invention relates to a connector which is made to be waterproof.
As an electronic device module which is made to be waterproof, there is an electronic device module described in, for example, Japanese Patent Application Laid Open No. 2009-283280 (hereinafter referred to as “Patent Literature 1”). The electronic device module described in Patent Literature 1 includes a ground shell 10. The ground shell 10 has a configuration including a flat plate portion 83, a contact piece 84 raised from the outer edge of the flat plate portion 83 toward the inside of a device, and a cylindrical contact body 85 provided in the center of the flat plate portion 83 in such a way as to protrude therefrom.
The electronic device module described in Patent Literature 1 achieves both a waterproofing property and a strong ground connection by being provided with the above-described ground shell 10 having the shape of a hat (the flat plate portion 83 is considered as the brim of the hat and the contact body 85 is considered as the crown of the hat).
Since the ground shell 10 disclosed in Patent Literature 1 has a complicated shape, although the ground shell 10 is generally produced by die casting, formation by a lathe (so-called turning), or the like, the presence of such a part which requires special working may result in an increase in the cost of a connector.
An object of the present invention is accordingly to provide a connector that achieves good shielding characteristics by using inexpensive parts formed by press working.
A connector of the present invention includes a shell, a ground plate, and a claw. The shell has a cylindrical shape and includes a body portion and a leg portion, and the body portion is connected to a shell of the other connector. The ground plate is a conductor plate. The claw has a structure in which part of the ground plate is raised in a connector connection direction so as to have a strip-shaped tip and the tip supports the leg portion of the shell.
With a connector of the present invention, it is possible to achieve good shielding characteristics by using inexpensive parts formed by press working.
Hereinafter, embodiments of the present invention will be described in detail. Incidentally, component portions having the same function will be identified with the same reference numeral and overlapping explanations thereof will be omitted.
Hereinafter, with reference to
To one surface (a surface on which the fit portion 136 is formed; also referred to as a front surface) of the base portion 134, the signal terminals 11 and the shell 12 are connected. To the other surface (also referred to as a rear surface) of the base portion 134, the ground plate 14, the shield case 15, and the substrate 16 are connected and fixed, in the order of distance from the base portion 134 from closest to farthest, with the screws 17.
Hereinafter, with the base portion 134 of the case 13 being used as a boundary, the space on the side where the shell 12 is located is referred to as the outside of a device and the space on the side where the ground plate 14 is located is referred to as the inside of the device. By using this definition, a direction from the outside to the inside of the device is defined as a direction to the inside or an inward direction. Likewise, a direction from the inside to the outside of the device is defined as a direction to the outside or an outward direction. Incidentally, the direction to the outside is sometimes expressed as a connector connection direction, and the direction to the inside is sometimes expressed as a connector withdrawal direction.
The case 13 is formed of an insulating material. For example, the case 13 may be made of resin. In the base portion 134 of the case 13, a hole 131 through which the signal terminal 11 can be inserted into the device from the outside of the device is provided. In an example of
The ground plate 14 is a metal quadrangular plate and has, in the center thereof, an opening 141 through which the signal terminals 11 are to be inserted. The ground plate 14 is connected to the surface (the rear surface) of the base portion 134 of the case 13 in the direction to the inside (the details thereof will be described later). At four corners of the ground plate 14, threaded holes 142 through which the screws 17 are to be inserted are provided.
The shield case 15 has, in the center thereof, an opening 151 through which the signal terminals 11 are to be inserted. At four corners of the shield case 15, threaded holes 152 through which the screws 17 are to be inserted are provided. Each side of the shield case 15 is bent in the direction to the inside and has a quadrangular shape. In the shield case 15, an unillustrated camera module or the like can be incorporated. The camera module is mounted on the substrate 16 and is covered with the shield case 15, but, here, an illustration, for example, of the camera module is omitted and only part of the structure is illustrated.
The substrate 16 has, in the center thereof, holes 161 through which the signal terminals 11 are to be inserted and elongated holes 163 through which the tips of the leg portions of the shell 12 are to be inserted. Moreover, at four corners of the substrate 16, threaded holes 162 through which the screws 17 are to be inserted are provided.
The ground plate 14, the shield case 15, and the substrate 16 are stacked and fixed to the rear surface of the case 13 with the screws 17. As described above, by fixing the ground plate 14, the shield case 15, and the substrate 16 with the screws 17, it is possible to enhance the shielding effect. Incidentally, the shield case 15 is not an indispensable component and may be omitted as appropriate. If the shield case 15 is omitted, the shielding characteristics can be enhanced only by bringing the ground plate 14 and the substrate 16 into direct contact with each other. Incidentally, fixation may be achieved not only by the screws 17, but also by a spring or welding.
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The longitudinal directions of the grooves 137 and the above-described slits 133 are 90 degrees different from each other, and the grooves 137 and the slits 133 are located such that the grooves 137 and the slits 133 intersect in a cross shape. Only in an area of this intersection, the grooves 137 and the slits 133 communicate with each other and pass through the base portion 134.
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The protrusions 1231 protrude in the direction to the inside (the connector withdrawal direction) through the opening 141, pass through the above-described elongated holes 163, and protrude to the side of the substrate 16 where the rear surface thereof is located.
In the connector 1 of the present embodiment, since the shell 12 and the ground plate 14 are connected in the above-described manner, it is possible to produce both the shell 12 and the ground plate 14 by inexpensive press working. Moreover, since the shell 12 and the ground plate 14 are provided separately, it is possible to ensure that the user can handle the shell 12 and the ground plate 14 easily (can assemble the shell 12 and the ground plate 14 easily). Furthermore, depending on the necessity for the ground plate, it is possible to support flexibly both a variation which uses the ground plate and a variation which does not use the ground plate.
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As described above, the grooves 137 and the slits 133 are located such that the grooves 137 and the slits 133 intersect in a cross shape, and, only in an area of intersection, the grooves 137 and the slits 133 communicate with each other. Therefore, in a state in which the claws 143 placed through the grooves 137 and the leg portions 123 placed through the slits 133 are coupled to each other, since most of openings produced as a result of the grooves 137 and the slits 133 intersecting are closed, there is only a very slight space left. Since the connector 1 of the present embodiment has such a configuration, the resin rarely leaks into the device when filling with resin is conducted. This feature is preserved even when the slits 133 and the grooves 137 are made longer. Therefore, the configuration in which the grooves 137 and the slits 133 are made to cross each other in a cross shape has the advantage that a reduction in yields caused by filling with resin is effectively prevented with ease of assembly being maintained.
For example, in Patent Literature 1 described earlier, as depicted in FIG. 5 thereof, a contact piece 84 of a ground shell 10 is in contact with a shield case 80 via a lower case 7. Since the contact piece 84 is formed in a bulging shape to allow the contact piece 84 to be elastically deformed, a hole has to be provided in the lower case to pass the contact piece 84 therethrough with consideration given even to the bulging portion of the contact piece 84, which makes the hole tend to increase in size. As a result, when filling with resin (potting) is conducted, the resin may flow through the above-described hole toward the side where an electronic device is located. Moreover, Patent Literature 1 includes a description to the effect that, after a potting agent 90 is cured, the contact piece 84 of the ground shell 10 is inserted into the lower case 7. In this case, there is a possibility that the contact piece 84 is deformed as a result of the shield shell 9 and the contact piece 84 making contact with each other and a space is left between the contact piece 84 and the resin used for filling, which decreases waterproofness.
Furthermore, as depicted in
Hereinafter, with reference to
The case 23 includes a plate-like base portion 23b and a cylindrical fit portion 23c having the function of providing a fit with the other connector by protruding from the base portion 23b.
To the front surface (a surface on which the fit portion 23c is formed) of the base portion 23b, the signal terminal 21 and the shell 22 are connected. To the rear surface of the base portion 23b, the FPC 24 and the shield case 25 are connected and fixed, in the order of distance from the base portion 23b from closest to farthest, with the screws 26. By fixing the FPC 24 and the shield case 25 with the screws 26, it is possible to enhance the shielding effect (the details thereof will be described later). Incidentally, fixation may be achieved not only by the screws 26, but also by a spring or welding.
Hereinafter, with the base portion 23b of the case 23 being used as a boundary, the space on the side where the shell 22 is located is referred to as the outside of a device and the space on the side where the FPC 24 is located is referred to as the inside of the device. By using this definition, a direction from the outside to the inside of the device is defined as a direction to the inside or an inward direction. Likewise, a direction from the inside to the outside of the device is defined as a direction to the outside or an outward direction. Incidentally, the direction to the outside is sometimes expressed as a connector connection direction, and the direction to the inside is sometimes expressed as a connector withdrawal direction.
The FPC 24 is a thin circuit board which is substantially quadrangular and flexible. The FPC 24 includes a ribbon-like thin slice 24b formed as a result of one vertex of the FPC 24 being extended in the shape of a band. The front surface of the FPC 24 is formed as an insulating layer called a cover film or an insulating layer called a resist, and, under the insulating layer, a copper foil layer for shielding, a copper foil layer for signal transmission, and so forth are formed. The FPC 24 is connected to the surface (the rear surface) of the base portion 23b of the case 23 in the direction to the inside (the details thereof will be described later). In the FPC 24, threaded holes 24a through which the screws 26 are to be inserted are provided.
The shield case 25 has, in the center thereof, an opening 25b through which the signal terminal 21 and the shell 22 are to be inserted. The opening 25b is provided to avoid contact with the tip of a leg portion of the signal terminal 21. Near the opening 25b, threaded holes 25a through which the screws 26 are to be inserted are provided. Each of the sides of the shield case 25 is bent in the direction to the inside (toward the rear surface). In the shield case 25, an unillustrated camera module or the like can be incorporated. The camera module is covered with the shield case 25, but, here, an illustration, for example, of the camera module is omitted and only part of the structure is illustrated.
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The wide portions 21b1 of the signal terminal 21 are housed in the central grooves 23f. The narrowed portions 21b2 of the signal terminal 21 are inserted into the through holes 23g, and the tips thereof protrude from the rear surface of the case 23.
The wide portions 22b1 and the convex portions 22b3 of the shell 22 are housed in the circling grooves 23d. The narrowed portions 22b2 of the shell 22 are inserted into the through holes 23e, and the tips thereof protrude from the rear surface of the case 23.
Next, filling with resin (potting) to secure waterproof performance will be described. Resin is poured into the depression 23h. At this time, since each notch 22b5 of the shell 22 is formed by cutting to a position equal to the height of the edge of the depression 23h or a position higher than the height of the edge of the depression 23h, the resin spreads into every corner of the depression 23h and into the circling grooves 23d and the central grooves 23f by flowing into the shell 22 or flowing out of the shell 22 through the notches 22b5. As a result, a slight space between each narrowed portion 21b2 of the signal terminal 21 and each through hole 23g or a slight space between each narrowed portion 22b2 of the shell 22 and each through hole 23e is sealed satisfactorily with the resin.
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The tips of the narrowed portions 21b2 of the signal terminal 21 and the tips of the narrowed portions 22b2 of the shell 22 protrude from the rear surface of the case 23. The tips of the narrowed portions 21b2 pass through the FPC 24 by being inserted into terminal insertion holes 24c of the FPC 24 and come out of the rear surface thereof, and the tips are electrically connected by being soldered thereto. Likewise, the tips of the narrowed portions 22b2 of the shell 22 pass through the FPC 24 by being inserted into shell insertion holes 24d of the FPC 24 and come out of the rear surface thereof, and the tips are electrically connected by being soldered thereto. The screws 26 fix the FPC 24 and the shield case 25 to the case 23 by being inserted through the threaded holes 24a, the threaded holes 25a, and the threaded holes 23a.
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As described earlier, the narrowed portions 22b2 of the shell 22 are electrically connected to the shell insertion holes 24d by being inserted into the shell insertion holes 24d and soldered thereto. The shell insertion holes 24d and the continuity portions 24e are electrically connected via the shield layer. This ensures an electrical path between the shell 22 and the shield case 25 and makes it possible to achieve a stable shielding effect.
Meanwhile, the narrowed portions 21b2 of the signal terminal 21 are electrically connected to the terminal insertion holes 24c by being inserted into the terminal insertion holes 24c and soldered thereto. However, the terminal insertion holes 24c are insulated from the continuity portions 24e. For example, the terminal insertion holes 24c are connected to a conductor layer (for example, a conductor layer for a signal circuit) which is different from the shield layer, but insulated from the shield layer. As a result, an electrical path is not formed between the signal terminal 21 and the shield case 25.
That is, the FPC 24 has an internal structure in which the terminal insertion holes 24c and the continuity portions 24e are insulated from each other and continuity is provided between the shell insertion holes 24d and the continuity portions 24e.
The above-described FPC 24 may be replaced with another arbitrary interposition member. As described above, the interposition member has to be provided with an internal structure in which the terminal insertion holes 24c and the continuity portions 24e are insulated from each other and continuity is provided between the shell insertion holes 24d and the continuity portions 24e. Therefore, for example, as the interposition member, a printed circuit board in which a circuit structure can be configured may be adopted.
Since the connector 2 of the present embodiment is provided with the above-described FPC 24, it is possible to ensure both signal transmission and shielding performance with one part. This makes it possible to achieve good shielding characteristics with a simple structure.
The foregoing description of the embodiments of the invention has been presented for the purpose of illustration and description. It is not intended to be exhaustive and to limit the invention to the precise form disclosed. Modifications or variations are possible in light of the above teaching. The embodiment was chosen and described to provide the best illustration of the principles of the invention and its practical application, and to enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the invention as determined by the appended claims when interpreted in accordance with the breadth to which they are fairly, legally, and equitably entitled.
Number | Date | Country | Kind |
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2016-033442 | Feb 2016 | JP | national |
2016-061759 | Mar 2016 | JP | national |