Connector

Information

  • Patent Grant
  • 6213793
  • Patent Number
    6,213,793
  • Date Filed
    Wednesday, March 10, 1999
    25 years ago
  • Date Issued
    Tuesday, April 10, 2001
    23 years ago
Abstract
A connector in which a lever which is turned depending upon the reciprocation of one connector housing is supported so that the lever can be turned by a cover inside which the one connector housing is provided so that it can be reciprocated, being slid, the halfway portion of the lever is linked with the point of application of the one connector housing and the end of the lever can be fitted to the fitting portion of the other connector housing when both connector housings are engaged. In the connector, a lever extruding portion to which the halfway portion of the lever is touched is protruded from the one connector housing in its state waiting for engagement and an interval between the point of application and the lever extruding portion is set so that it is small.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a connector suitable for smoothly engaging or disengaging both male and female multipolar connector housings.




2. Description of the Related Art




Briefly explaining an example of this type of connector, referring to

FIGS. 19 and 20

, a male connector housing


2


made of synthetic resin of a connector


1


is covered with a slide cover


3


so that the slide cover can be slid on the male connector housing. A base


4




a


of a lever


4


which is turned depending upon the reciprocation of the slide cover


3


is supported on each of both sides of the upper wall of the slide cover


3


so that the base can be turned via a spindle


3




a


for a point of the lever where force is applied. A halfway portion


4




b


of the lever


4


is fitted to each guide portion (point of application)


5


on both sides of the male connector housing


2


and an end


4




c


of the lever


4


can be fitted to a rib (fitting portion)


8


of a female connector housing


7


made of synthetic resin when both the male and female connector housings


2


and


7


are engaged.




As shown in

FIG. 20

, the slide cover


3


is formed in the size of a rectangular cylinder for covering the male connector housing


2


and an extended portion


3




b


for covering each of both sides of the male connector housing


2


is protruded from each side wall. Hereby, the center on the front side of each of the upper and lower walls of the slide cover


3


is notched in the shape of a rectangle. (The notched portion in

FIG. 20

is designated by reference numeral


3




c.


)




As shown in

FIG. 19

, a temporarily fitted state in which the lever


4


is tilted between a protrusion


5




a


of the guide portion


5


of the male connector housing


2


and a tapered surface


6




a


of a lever extruding portion


6


is equivalent to a state waiting for engagement of the male connector housing


2


in the slide cover


3


, when the slide cover


3


inside which the male connector housing


2


is temporarily fitted is extruded inside a hood


7




a


of the female connector housing


7


from the above state, the end of the lever


4


comes in contact with a protrusion


8




a


for supporting a lever of the rib


8


of the hood


7




a


of the female connector housing


7


and the lever


4


begins to turn, and when the slide cover


3


is further extruded in an engaged direction, the male connector housing


2


is pulled inside the hood


7




a


of the female connector housing


7


by the action of the lever


4


(leverage with the spindle


3




a


for supporting the base


4




a


of the lever


4


so that the base can be turned as a point where force is applied, the protrusion


5




a


of the guide portion


5


of the male connector housing


2


as a point of application and the protrusion


8




a


of the rib


8


of the female connector housing


7


as a fulcrum) and both connector housings


2


and


7


are engaged.




In the above connector


1


according to the related art, a state waiting for engagement of the male connector housing


2


in the slide cover


3


is kept by tilting the lever


4


between the protrusion


5




a


of the guide portion


5


on both sides of the male connector housing


2


and the tapered surface


6




a


of the lever extruding portion


6


, however, as an interval between the guide portion


5


of the male connector housing


2


and the lever extruding portion


6


is large, the leverage of the lever


4


does not function in a range of the play of the lever


4


and the lever is in the range of the play of the lever


4


when both connector housings


2


and


7


are disengaged, it is difficult to disengage both connector housings


2


and


7


by small force.




SUMMARY OF THE INVENTION




The present invention was made to solve the above problem and an object thereof is to provide a connector wherein both male and female connector housings can be readily disengaged using the leverage of a lever which is turned by small force even when both connector housings are disengaged.




In order to achieve the above object, the present invention provides a connector comprising: a male connector housing; a female connector housing; a cover in which one of the male and female connector housings is provided so that the one can be reciprocated, being slid; and a lever which is turned depending upon the reciprocation of the one connector housing, a base of the lever being supported by the cover so that the lever can be turned, a halfway portion of the lever being linked with a point of application of the one connector housing and an end of the lever being fitted to a fitting portion of the other connector housing when the both connector housings are engaged, wherein a lever extruding portion to which the halfway portion of the lever is touched in a state waiting for engagement of the one connector housing is protruded from the one connector housing, and an interval between the lever extruding portion and the point of application is set to be small.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view showing a state before both male and female connector housings composing a connector according to an embodiment of the present invention are engaged;





FIG. 2

is a sectional view showing the state before the male and female connector housings are engaged;





FIG. 3

is an exploded perspective view showing the male connector housing;





FIG. 4

is a front view showing the male connector housing;





FIG. 5

is a perspective view showing the main part of the male connector housing;





FIG. 6

is an explanatory view for explaining the main portion of the male connector housing;




FIG.


7


(


a


) is a sectional view showing a cover for holding the male connector housing, FIG.


7


(


b


) is a side view showing the cover and FIG.


7


(


c


) is a sectional view showing a holder for housing the cover;




FIG.


8


(


a


) is a sectional view showing the main part at the beginning of the engagement of the male and female connector housings and FIG.


8


(


b


) is a sectional view showing the main part after the engagement of the connector housings is completed;





FIG. 9

is a perspective view showing the female connector housing viewed from the front side;





FIG. 10

is a perspective view showing a state before the connector is attached to an inner panel;





FIG. 11

is a perspective view showing a state in which the connector is attached to the inner panel;




FIG.


12


(


a


) is an explanatory view for explaining the initial state of engagement of the connector, FIG.


12


(


b


) is an explanatory view for explaining a halfway state in which the connector is engaged, FIG.


12


(


c


) is an explanatory view for explaining a state when the engagement of the connector is completed and FIG.


12


(


d


) is an explanatory view for explaining an aligned state after the engagement of the connector is completed;





FIG. 13

is a sectional view showing an aligned state after the connector is completely engaged;





FIG. 14

is a sectional view showing a state in which the connector is completely engaged;





FIG. 15

is a sectional view showing a halfway state in which the connector is disengaged;





FIG. 16

is a sectional view showing another halfway state in which the connector is disengaged;





FIG. 17

is a sectional view showing a state in which terminals are disengaged while the connector is disengaged;





FIG. 18

is a sectional view showing a state after the connector is disengaged;





FIG. 19

is a sectional view showing a state immediately before a connector according to the related art is engaged; and





FIG. 20

is a perspective view showing a slide cover used for the connector according to the related art.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the accompanying drawings, an embodiment of the present invention will be described below.





FIG. 1

is a perspective view showing a state before male and female connector housings composing a connector according to an embodiment of the present invention are engaged,

FIG. 2

is a sectional view showing the same state,

FIG. 3

is an exploded perspective view showing the male connector housing in the same state and

FIG. 4

is a front view showing the male connector housing in the same state. In the drawings, the respective engaged sides of both the male and female connector housings shall be the front sides.




As shown in

FIGS. 1

to


3


, a connector


10


is composed of a holder


20


formed substantially in the shape of a rectangular cylinder which is made of synthetic resin and which is attached to a mounting hole


12


of an inner panel


11


of a vehicle, a cover


30


formed substantially in the shape of a rectangular cylinder which is made of synthetic resin, which is temporarily fitted inside the holder


20


with the cover substantially completely housed and which is provided so that the cover can be slid forward and backward, a pair of levers


40


and


40


which are made of synthetic resin and each base of which is supported by the cover


30


so that the base can be turned for engaging-or disengaging both male and female connector housings


50


and


60


described later by leverage, the male connector housing (one connector housing)


50


made of synthetic resin which is temporarily fitted inside the cover


30


with the male connector housing in a state waiting for engagement and which is provided so that the male connector housing can be reciprocated, being slid and the female connector housing (the other connector housing)


60


made of synthetic resin which is engaged or disengaged with/from the male connector housing


50


in a state waiting for engagement.




Also, as shown in

FIGS. 1

to


3


, the holder


20


is formed by upper and lower walls


20




a


and


20




b


and both side walls


20




c


and


20




c


formed substantially in the shape of a flat rectangular cylinder and the cover


30


is supported inside the holder


20


so that the cover can be slid. A stopper


21


perpendicularly extended outside is respectively integrally protruded at each of four corners at the rear end of an opening on the rear side of each wall


20




a,




20




b


and


20




c


of the holder


20


and in each center at the rear end of the upper and lower walls


20




a


and


20




b,


and a flexible fitting portion


22


obliquely upward extended from the front side to the back side is integrally protruded on each of both sides of the upper and lower walls


20




a


and


20




b


of the holder


20


. An aligning portion


24


is integrally protruded from each flexible fitting portion


22


via a slit


23


in the shape of reverse C so that the aligning portion is extended horizontally backward.




As shown in

FIG. 2

, a dimension between the respective aligning portions


24


of the upper and lower walls


20




a


and


20




b


of the holder


20


is set so that it is equal to the dimension in the direction of the height of the mounting hole


12


of the inner panel


11


. When the holder


20


is inserted from the back of the mounting hole


12


of the inner panel


11


as shown in

FIGS. 10 and 11

in a state shown in

FIG. 1

in which the male connector housing


50


is temporarily fitted inside the cover


30


and the cover


30


is temporarily fitted inside the holder


20


, each flexible fitting portion


22


is bent inside and the front and rear surfaces


11




a


and


11




b


in the vicinity of the mounting hole


12


of the inner panel


11


are fitted between each flexible fitting portion


22


and each stopper


21


so that the front and rear surfaces are respectively held between each flexible fitting portion and each stopper. At this time, as shown in

FIG. 2

, the upper and lower aligning portions


24


respectively integrated with the upper and lower flexible fitting portions


22


via each slit


23


are fitted into the mounting hole


12


in an elastic state.




Also, as shown in

FIGS. 1

to


3


, a tapered surface


25


for guiding engagement with the female connector housing


60


is formed in the whole periphery of the front end (the end on the side with which the female connector housing


60


is engaged) of the opening on the front side of each wall


20




a


,


20




b


,


20




c


of the holder


20


and an L-type flexible arm (temporarily fitting means)


26


is integrated via a slit


26




b


in the shape of a letter C on the rear side from the center of each center of each wall


20




a,




20




b


and


20




c


of the holder


20


. As shown in FIG.


7


(


c


), a protrusion (fitting portion)


26




a


the section of which is trapezoidal is integrally protruded inside the end of each flexible arm


26


. Further, a concave portion


27


for preventing the holder from being opened is integrally protruded outside in the shape of reverse C in a position on the front side opposite to each flexible arm


26


of each wall


20




a


,


20




b


and


20




c


of the holder


20


. As shown in

FIGS. 1 and 5

, a pair of recesses


28


and


28


for housing space when a flexible fitting piece


34


described later of the cover


30


is deformed are respectively formed from the front side to the center of the inner wall on both sides of each concave portion


27


of each wall


20




a


,


20




b


and


20




c


of the holder


20


.




Further, as shown in

FIGS. 3 and 4

, a pair of guide grooves


29


and


29


are respectively formed in a rigid place on the side of the inner wall of the upper wall


20




a


of the holder


20


(in a reinforced portion in the vicinity of the lever on both sides of the concave portion


27


in the center) and in a rigid place on the side of the inner wall of the lower wall


20




b


(in the vicinity of the reinforced portion of the stopper


21


on both sides). As shown in

FIGS. 2 and 18

, a reversely tapered surface


29




a


is formed at the front end of each guide groove


29


.




As shown in

FIGS. 3 and 7

, the cover


30


has double structure of an outer wall


31


formed substantially in the shape of a flat rectangular cylinder and an inner wall


32


formed substantially in the shape of a flat rectangular cylinder integrated with the outer wall


31


, the hood


61


of the female connector housing


60


described later is housed between the outer wall


31


the front side of which is open and the inner wall


32


, and the male connector housing


50


is temporarily fitted inside the inner wall


32


in a state waiting for engagement and can be slid inside the inner wall.




As shown in

FIGS. 1

to


3


and

FIGS. 5 and 6

, a tapered surface


33


for guiding engagement with the female connector housing


60


is formed in the whole periphery of the front end (the end on the side on which the female connector housing


60


is engaged) of the opening on the front side of the outer wall


31


of the cover


30


. The tapered surface


33


of the cover


30


and the tapered surface


25


of the holder


20


are respectively formed so that they are on the substantially same plane (the end surface on which the tapered surface


33


of the cover


30


starts is the same as the end of the tapered surface


25


of the holder


20


or is a little backward) when the flexible arm


26


of the holder


20


and the temporarily fitting means


34


described later of the cover


30


are temporarily fitted. That is, as shown in

FIG. 6

, if the cone angle of the tapered surface


25


of the holder


20


is X and the cone angle of the tapered surface


33


of the cover


30


is Y, each of the tapered surfaces


25


and


33


is formed so that Y≧X.




As shown in

FIGS. 3

,


7


(


a


),


7


(


b


) and


7


(


c


), the temporarily fitting means


34


for holding a state waiting for engagement of the male connector housing


50


is integrated in the center on the front side of the upper and lower walls of the outer wall


31


of the cover


30


and in the center on the front side of walls on both sides. The temporarily fitting means


34


is composed of a flexible fitting piece in the shape of reverse C which is engaged or disengaged with/from the protrusion


26




a


of each flexible arm


26


of the holder


20


. That is, each flexible fitting piece


34


as temporarily fitting means is elastically deformed outside in a concave portion


34




b


in the center and a notch


34




c


formed substantially in the shape of reverse C and the protrusion


26




a


of each flexible arm


26


of the holder


20


can be engaged or disengaged with/from the side of the end surface


34




a.






Further, as shown in

FIGS. 2

,


3


and


4


, a stopper convex portion


35


is integrally protruded in a position opposite to each guide groove


29


of the holder


20


outside the outer wall


31


of the cover


30


. A reversely tapered surface


35




a


in the same direction as the reversely tapered surface


29




a


at the front end of each guide groove


29


of the holder


20


is formed on the front side of each stopper convex portion


35


and in a state waiting for engagement of the male connector housing


50


, the reversely tapered surface


29




a


at the front end of each guide groove


29


of the holder


20


and the reversely tapered surface


35




a


of each stopper convex portion


35


of the cover


30


can be touched.




As shown in FIGS.


7


(


a


),


7


(


b


) and


7


(


c


), a temporarily fitting stopper


36


is integrated in the center of the wall on both sides of the inner wall


32


of the cover


30


. A temporary fitting locking portion


56


of the male connector housing


50


described later in a state waiting for engagement is temporarily fitted to each temporarily fitting stopper


36


. A flexible temporary fitting releasing arm


37


provided with a convex portion


37




a


outside the end is integrated in a front position outside the temporarily fitting stopper


36


in the center on the front side of the wall on both sides of the inner wall


32


of the cover


30


. The flexible temporary fitting releasing arm


37


is bent inside by a temporary fitting releasing convex portion


65


of the female connector housing


60


described later as shown in FIG.


8


(


a


), the temporary fitting locking portion


56


of the male connector housing


50


is pressed inside by the flexuous deformation of the temporary fitting releasing arm


37


and a state in which each temporarily fitting stopper


36


and the temporary fitting locking portion


56


of the male connector housing


50


are temporarily fitted is released.




Also, as shown in

FIGS. 3

,


7


(


a


),


7


(


b


) and


7


(


c


), the center on the front side of the upper and lower walls of the inner wall


32


of the cover


30


is notched, and the upper and lower walls of the inner wall


32


of the cover


30


are formed in size in which they can substantially completely wrap the male connector housing


50


in a state waiting for engagement. Further, plural guide grooves


38




a


and


38




b


are respectively formed in the vicinity of a position in which the cover


30


is in the shape of reverse C and is hard to be deformed and on the rigid inner side of the upper and lower walls of the inner wall


32


near to the lever. As shown in

FIG. 4

, a pair of lever relief grooves


39




a


and


39




a


and a pair of lever relief grooves


39




b


and


39




b


are formed on both sides near to the center between the upper and lower walls of the inner wall


32


of the cover


30


and a lever


40


is arranged between the lever relief grooves


39




a


and


39




b


and between the lever relief grooves


39




a


and


39




b.






As shown in

FIGS. 3 and 4

, each lever


40


is formed by synthetic resin substantially in the shape of a rectangular plate and a supporting hole


42


is formed in the center of its base


41


in the shape of a circular arc. The base


41


of the lever


40


is supported so that it can be turned by fitting a spindle


39




c


protruded in each lever relief groove


39




a


on the side of the upper wall of the inner wall


32


of the cover


30


into the supporting hole


42


as shown in FIG.


18


.




As shown in

FIG. 3

, the male connector housing


50


is formed substantially in the shape of a rectangular parallelopiped made of synthetic resin provided with a pair of lever relief grooves


51


and


51


from the front side to the rear side and plural terminal housing chambers


52


are formed between the front side and the rear side. A female terminal


53


which is electrically connected to each male terminal


63


of the female connector housing


60


described later when both connector housings


50


and


60


are engaged for electrically connecting both connector housings


50


and


60


is housed in each terminal housing chamber


52


. A wire harness W shown in

FIGS. 10 and 11

is connected to each female terminal


53


.




A guide bar (point of application)


54


as a lever hooking portion is integrally protruded on the front side of each lever relief groove


51


of the male connector housing


50


. The guide bar


54


is provided with a circular arc surface


54




a


functioning as the point of application of the lever


40


by sliding the side of the halfway portion


43


of the lever


40


as shown in FIG.


18


. Further, a lever extruding portion


55


formed substantially in the shape of a trapezoid with which the halfway portion


43


of the lever


40


comes in contact and is slid in a state waiting for engagement of the male connector housing


50


is integrally protruded on the rear side on one side of each lever relief groove


51


of the male connector housing


50


. An interval between these guide bar


54


and lever extruding portion


55


is set to be small so that it is substantially equal to the width of the halfway portion


43


of the lever


40


as shown in FIG.


18


.




Further, the temporary fitting locking portion


56


the section of which is trapezoidal and which is temporarily fitted to the temporarily fitting stopper


36


of the cover


30


in a state waiting for engagement of the male connector housing


50


is provided on the rear side of both sides


50




a


and


50




a


of the male connector housing


50


. The temporary fitting locking portion


56


is integrated with each flexible arm


57


integrally protruded in the shape of reverse C from both sides


50




a


and


50




a


and is provided with a tapered surface


56




a


on the front side. Stopper convex portions


58


and


59


respectively slid in the guide grooves


38




a


and


38




b


are integrally protruded in positions opposite to the guide groove


38




a


and


38




b


of the inner wall


32


of the cover


30


on the upper and lower surfaces


50




b


and


50




c


of the male connector housing


50


. One stopper convex portion


58


regulates sliding in the front portion of the male connector housing


50


, the other stopper convex portion


59


regulates sliding in the rear portion of the male connector housing


50


and tapered surfaces


58




a


and


59




a


are formed in opposite positions.




As shown in

FIGS. 1 and 9

, in the female connector housing


60


, plural male terminals


63


are exposed among the hood


61


in the shape of a rectangular cylinder and L-type both legs


62


and


62


, the hood


61


is inserted between the outer wall


31


and the inner wall


32


of the cover


30


when both connector housings


50


and


60


are engaged and each terminal


53


and


63


of both connector housings


50


and


60


are electrically connected.




Also, as shown in

FIGS. 1 and 9

, a protrusion


64


also functioning as holding means for holding the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and each flexible fitting piece


34


of the cover


30


and as releasing means for releasing the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and each flexible fitting piece


34


of the cover


30


when the engagement of both connector housings


50


and


60


is completed and when they are disengaged is integrally protruded in the center on the front side of the outer surfaces of both side walls


61




a


and


61




a


of the hood


61


of the female connector housing


60


and in the center on the front side of the outer surfaces of the upper and lower walls


61




b


and


61




c.


The protrusion


64


is formed substantially in the shape of a triangle pole, the front side has a tapered surface (fitting surface)


64




a


and the rear side also has a tapered surface (disengaging surface)


64




b.






Further, as shown in FIGS.


8


(


a


),


8


(


b


) and


9


, the temporary fitting releasing convex portion


65


the section of which is formed substantially in the shape of a trapezoid for touching or separating to/from the convex portion


37




a


of the temporary fitting releasing arm


37


of the cover


30


is integrally protruded at each front end of the inner surfaces of both side walls


61




a


and


61




a


of the hood


61


of the female connector housing


60


. A relief groove


66


for housing and guiding the convex portion


37




a


of the temporary fitting releasing arm


37


of the cover


30


is formed in each center of the inner surfaces of both side walls


61




a


and


61




a


of the hood


61


.




As shown in

FIGS. 9 and 18

, a rib (fitting portion)


67


is integrally protruded on both sides of the inner surface of the lower wall


61




c


of the hood


61


of the female connector housing


60


. A protrusion


67




a


to which the end


44


of the lever


40


is slid is integrally protruded at the upper end of the rear surface of the rib


67


. The end


44


of the lever


40


is touched to the protrusion


67




a


by being slid and functions as the fulcrum of the lever


40


when the hood


61


of the female connector housing


60


is inserted between the outer wall


31


and the inner wall


32


of the cover


30


, being slid, the female connector housing


60


is pulled into the male connector housing


50


and both connector housings


50


and


60


are engaged or disengaged. Further, a lever relief groove


68


is formed from the back of the rib


67


on the lower wall


61




c


of the hood


61


to a vertical partition wall


61




d


and a lever extruding portion


69


to which the halfway portion


43


of the lever


40


is touched is integrally protruded on the lower side of the partition wall


61




d.






As shown in

FIGS. 1 and 4

, each guide groove


29


on both sides of the upper wall


20




a


of the holder


20


is formed in a position protruded upward, and convex portions


31




e,




32




e


and


61




e


respectively upward protruded are respectively formed in a position on the side of the upper wall of the outer wall


31


and the inner wall


32


of the cover


30


opposite to the convex portion


20




e


and on the side of the upper wall


61




b


of the hood


61


of the female connector housing


60


.




According to the connector


10


of the above embodiment, as shown in

FIGS. 10 and 11

, when the holder


20


is inserted and pressed from the back of the mounting hole


12


of the inner panel


11


in case the male connector housing


50


on the side of the wire harness W is mounted in the mounting hole


12


of the inner panel


11


via the holder


20


, the front and rear surfaces


11




a


and


11




b


of the inner panel


11


are held and fixed between upper and lower each flexible fitting portion


22


of the holder


20


and upper and lower and right and left each stopper


21


. At the time of this engagement, as shown in

FIG. 2

, alignment is made (the holder and others are positioned in the central position of the mounting hole


12


) by bumping upper and lower each aligning portion


24


of the holder


20


against the end surface of the mounting hole


12


of the inner panel


11


and by bending each aligning portion


24


even if the holder


20


is moved upward, downward, rightward or leftward in the mounting hole


12


, the holder and others are securely engaged and fixed. As the holder and others also try to approach the center of the mounting hole


12


because of the elastic effect of each aligning portion


24


of the holder


20


after engagement, width in which the flexible fitting portion


22


and the inner panel


11


are engaged is kept fixed, the holding power of the whole connector


10


when the connector is fixed to the inner panel


11


can be increased and space for attaching the connector to the inner panel


11


can be reduced.




After the male connector housing


50


is attached into the mounting hole


12


of the inner panel


11


via the holder


20


, the female connector housing


60


is engaged with the male connector housing


50


in a state waiting for engagement. Explaining the engagement of these male and female connector housings


50


and


60


, referring to FIGS.


12


(


a


) to


12


(


d


), in the engagement initial state of both connector housings


50


and


60


in which the hood


61


of the female connector housing


60


is inserted between the outer wall


31


and the inner wall


32


of the cover


30


as shown in FIG.


12


(


a


), a state waiting for engagement of the male connector housing


50


is kept by the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and the end surface


34




a


of each flexible fitting piece


34


of the cover


30


. When the hood


61


of the female connector housing


60


is inserted between the outer wall


31


and the inner wall


32


of the cover


30


, the hood


61


of the female connector housing


60


can be smoothly led to the side of the male connector housing


50


by the tapered surface


25


of the holder


20


and the tapered surface


33


of the cover


30


. Hereby, the end on the engaged side of the hood


61


of the female connector housing


60


bumps against each front end of the holder


20


and the cover


30


, and the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and the end surface


34




a


of each flexible fitting piece


34


of the cover


30


does never come off.




When both connector housings


50


and


60


begin to be engaged, the temporary fitting releasing convex portion


65


of the hood


61


of the female connector housing


60


bumps against the convex portion


37




a


of the flexible temporary fitting releasing arm


37


of the cover


30


as shown in FIG.


12


(


a


) and the temporary fitting releasing arm


37


is bent inside, the temporary fitting locking portion


56


of the male connector housing


50


is pressed inside. Hereby, the flexible arm


57


of the male connector housing


50


is bent inside, the temporary fitting lock of the temporary fitting locking portion


56


and the temporarily fitting stopper


36


of the cover


30


is released and the male connector housing


50


is slid backward inside the inner wall


32


of the cover


30


. As the convex portion


37




a


of the flexible temporary fitting releasing arm


37


of the cover


30


is put in the relief groove


66


of the hood


61


of the female connector housing


60


as shown in FIG.


12


(


c


) when engagement is completed, the temporary fitting releasing arm


37


is restored to an original state.




Next, as shown in FIG.


12


(


b


), during the engagement of both connector housings


50


and


60


, each flexible fitting piece


34


of the cover


30


is elastically deformed outside by the pressure of each protrusion


64


of the female connector housing


60


, the end surface


34




a


of each flexible fitting piece


34


of the cover


30


bumps against the end surface of each flexible arm


26


of the holder


20


and the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and the end surface


34




a


of each flexible fitting piece


34


of the cover


30


is more securely maintained.




As shown in FIG.


12


(


c


), when the engagement of both connector housings


50


and


60


is completed, each protrusion


64


of the female connector housing


60


is put in the notch


34




c


in the back of each flexible fitting piece


34


of the cover


30


. At this time, the tapered surface


64




a


of each protrusion


64


of the female connector housing


60


presses the protrusion


26




a


of each flexible arm


26


of the holder


20


outside and each flexible arm


26


is elastically deformed outside and bent. Hereby, as shown in FIGS.


12


(


c


) and


12


(


d


), the temporarily fitted state of the protrusion


26




a


of each flexible arm


26


of the holder


20


and the end surface


34




a


of each flexible fitting piece


34


of the cover


30


is released and both connector housings


50


and


60


the engagement of which is respectively completed are both slid backward inside the cover. When the above sliding is completed, the connector


10


is in an aligned state as shown in FIGS.


12


(


d


) and


13


.




Explaining a process from the engagement initial state of both connector housings


50


and


60


to the engagement completed state concerning relation to the lever


40


, when the hood


61


of the female connector housing


60


is inserted between the outer wall


31


and the inner wall


32


of the cover


30


as shown in FIG.


17


and the female connector housing


60


is pushed in a direction in which both connector housings


50


and


60


are engaged, the end


44


of the lever


40


is touched to the protrusion


67




a


for the fulcrum of the lever of the rib


67


inside the hood


61


of the female connector housing


60


as shown in FIG.


16


and the lever


40


begins to be turned. As shown in

FIG. 15

, when the female connector housing


60


is further pushed in the direction of engagement, the hood


61


of the female connector housing


60


is pulled between the outer wall


31


and the inner wall


32


of the cover


30


by the leverage of the lever


40


(leverage with the spindle


39




c


for supporting the base


41


of the lever


40


so that the base can be turned as a point where force is applied, the circular arc surface


54




a


of the guide bar


54


of the male connector housing


50


as a point of application and the protrusion


67




a


of the rib


67


of the female connector housing


60


as a fulcrum) and both connector housings


50


and


60


are engaged. As a result, both connector housings


50


and


60


can be readily engaged by the leverage of the lever


40


only by sliding the female connector housing


60


with small force in the direction of engagement.




For maintenance, checking and others, in case both connector housings


50


and


60


are disengaged from the completely engaged state shown in

FIGS. 13 and 14

of both connector housings


50


and


60


, they are operated as shown in

FIGS. 13

to


17


. That is, between the start of the disengagement of both connector housings


50


and


60


shown in FIG.


14


and the disengagement of female and male terminals


53


and


63


shown in

FIG. 17

, the end


44


of the lever


40


is touched to the protrusion


67




a


for the fulcrum of the lever of the rib


67


inside the hood


61


of the female connector housing


60


, the lever


40


is turned in a reverse direction to the time of engagement and both connector housings are disengaged, pulling in the guide bar


54


of the male connector housing


50


. Simultaneously when the rib


67


inside the hood


61


of the female connector housing


60


escapes under the end


44


of the lever


40


in a state shown in

FIG. 17

, the disengagement of the female and male terminals


53


and


63


is completed. As a result, both connector housings


50


and


60


can be readily disengaged by the leverage of the lever


40


only by sliding the female connector housing


60


in the direction of disengagement with small force.




As described above, as an interval between the guide bar


54


of the male connector housing


50


and the lever extruding portion


55


is set so that it is smaller (as shown in

FIGS. 14

to


17


) than the interval according to the related art (as shown in

FIG. 19

) both connector housings


50


and


60


can be smoothly and securely engaged or disengaged by the leverage of the lever


40


with small force when both connector housings


50


and


60


are engaged or disengaged. As shown in

FIG. 14

, as the halfway portion


43


of the lever


40


is held among the lever extruding portion


69


integrally protruded from the female connector housing


60


, the guide bar


54


of the male connector housing


50


and the lever extruding portion


55


of the male connector housing


50


when both connector housings


50


and


60


are engaged, the engaged state of both connector housings


50


and


60


can be securely held.




As described above, according to the present invention, as an interval between the point of application of one connector housing and the lever extruding portion is set to be small so that it is substantially equal to the width of the halfway portion of the lever, both connector housings can be smoothly and securely engaged or disengaged by the leverage of the lever by small force when the connector housings are engaged or disengaged.



Claims
  • 1. A connector comprising:a first connector housing; a second connector housing which engages said first connector housing; a cover in which said first connector housing is provided; and a lever including a base, a halfway portion, and an end portion, said base portion being pivotally supported by said cover, wherein said first connector housing includes a guide bar and a first lever extruding portion defining a space therebetween which receives said lever at a vicinity of said halfway portion, and wherein a width of the space is at least as large as a width of said lever at the vicinity of said halfway portion.
  • 2. The connector according to claim 1, further comprising a second lever extruding portion which contacts the halfway portion of said lever and protrudes from said second connector housing.
  • 3. The connector according to claim 1, wherein said second connector housing further comprises a rib which contacts said end portion of said lever to engage said first and second connector housings.
  • 4. The connector according to claim 1, wherein said second connector housing further comprises a rib which contacts said end portion of said lever to disengage said first and second connector housings.
  • 5. The connector according to claim 1, wherein said cover receives said first and second connector housings therein.
  • 6. A connector comprising:a first connector housing; a second connector housing which engages said first connector housing; a cover in which said first connector housing is provided; and a lever including a base, a halfway portion, and an end portion, said base portion being pivotally supported by said cover, wherein said first connector housing includes a guide bar and a lever extruding portion disposed on opposing sides of said lever at a corresponding distance from said base portion in a direction of said end portion and disposed proximate to said halfway portion of said lever, wherein said lever is positioned between said guide bar and said lever extruding portion which act as leverage points for said lever.
Priority Claims (1)
Number Date Country Kind
10-058581 Mar 1998 JP
US Referenced Citations (2)
Number Name Date Kind
5975929 Matsuura et al. Nov 1999
6030236 Matsuura et al. Feb 2000
Foreign Referenced Citations (1)
Number Date Country
11162559 Jun 1999 JP