The present invention relates to a connector.
Japanese Unexamined Patent Publication No. H06-333629 discloses a connector with a female connector and a male connector. The male connector includes a terminal supporting body supporting a male terminal and a main body for accommodating the terminal supporting body. The male terminal is formed such that a male tab projects forward. The female connector includes a housing provided with a cavity for accommodating a female terminal. When the female connector and the male connector are connected, the male tab of the male terminal is received into the female terminal to be connected electrically.
In accommodating the terminal supporting body into the main body, the male tab may interfere with an outer wall of the main body to be fractured or broken. In view of this, it is considered to structure a terminal covering body relatively slidable between a protection position for protecting the male tab and an exposed position for exposing the male tab with respect to the terminal supporting body. The terminal covering body is at the protection position in accommodating the terminal supporting body into the main body and the terminal covering body is at the exposed position in connecting the female connector and the male connector. However, if an operation of displacing the terminal covering body to the exposed position is performed separately so that the female terminal and the male terminal are connectable to each other prior to the connection of the female connector and the male connector, working man-hours are increased and work efficiency is deteriorated.
The invention was completed on the basis of the above situation and aims to provide a connector capable of improving work efficiency.
The invention is directed to a connector with a male connector and a female connector connectable to each other. The male connector includes a male terminal supporting body, a male terminal covering body and a male housing capable of accommodating the male terminal supporting body and male terminal covering body. The male terminal supporting body and the male terminal covering body are slidable relative to one another. The male connector further includes a male terminal fitting having a body part supported in the male terminal supporting body and a male tab projecting from the body part. The male terminal covering body is slidable to a protection position for covering the male tab by a covering part and an exposed position for exposing the male tab. The male housing includes a receptacle configured to surround the covering part of the male terminal covering body at the protection position with the male terminal supporting body and the male terminal covering body accommodated in the male housing. The female connector includes a female terminal fitting to be fit into the receptacle and connected to the male tab at the time of fitting and has a pressing surface configured to displace the terminal covering body toward the exposed position by pressing the covering part in the process of fitting the female connector into the receptacle.
The male tab is protected by the covering part of the male terminal covering body when the male terminal covering body is at the protection position. Thus, the fracture or breakage of the male tab can be prevented.
When the female connector and the male connector are connected, the covering part retreats to the exposed position, and the female terminal fitting and the male terminal fitting can be connected. In this case, the covering part is pressed by the pressing surface of the female connector and displaced toward the exposed position in the process of fitting the female connector into the receptacle. Thus, a displacing operation of the male terminal supporting body to the exposed position is linked with a connecting operation of the female connector and the male connector. A special operation and tool for displacing the male terminal supporting body to the exposed position can be omitted, and work efficiency can be improved.
The male terminal covering body may be provided with an engaging portion, and the female connector may be provided with an engaged portion configured to be engaged with the engaging portion in a direction separating from the receptacle and to displace the male terminal covering body toward the protection position by a separating operation from the receptacle.
The male tab may interfere with the male housing if the male terminal covering body is left at the exposed position when the male terminal supporting body and the male terminal covering body are taken out from the male housing after the female connector and the male connector are separated. Thus, the male tab may interfere with the male housing. Further, work is large if the male terminal supporting body is displaced to the protection position after the male terminal supporting body and the male terminal covering body are taken out. In that respect, according to the above-described configuration, the engaged portion that is engaged with the engaging portion by a separating operation of the female connector from the receptacle displaces the male terminal covering body toward the protection position when the female connector and the male connector are separated. Thus, when the male terminal supporting body and the male terminal covering body are taken out from the male housing, the male terminal covering body can automatically return to the protection position. Accordingly, a special operation and tool for displacing the male terminal covering body to the protection position can be omitted, and the male tab can be protected quickly.
One of the male terminal supporting body and the male terminal covering body may be provided with a deflectable and deformable semi-locking portion and the other may be provided with a restricting portion configured to be locked to an interfering portion of the semi-locking portion at the exposed position for restrict a relative displacement of the male terminal covering body to the protection position. The restricting portion may be separated from the interfering portion when the male terminal covering body is at the protection position.
According to this configuration, when the male terminal covering body is at the exposed position, inadvertent relative sliding of the male terminal supporting body and the male terminal covering body can be prevented. Further, the restricting portion is separated from the interfering portion when the male terminal covering body is at the protection position. Thus, frictional resistance generated between the male terminal supporting body and the male terminal covering body becomes excessive when the male terminal covering body slides, and the smoothness of relative sliding can be ensured.
An embodiment of the invention is described on the basis of
As shown in
The male terminal fitting 20 is formed integrally such as by bending a conductive metal material and includes an elongated male tab 22 projecting forward from a tubular body part 21 and connected to an end part of a cable 90 in a rear of the body part 21, as shown in
The male terminal supporting body 30 is a dielectric made of synthetic resin and includes, as shown in
As shown in
As shown in
One cable end insertion space 39 is defined behind the partition 35 by the supporting body 31 and the respective rails 34 in the male terminal supporting body 30. An end part of the coating 92 of the cable 90 is accommodated into the cable end insertion space 39. Since the respective male terminal insertion spaces 36 are located immediately in front of the cable end insertion space 39, a length of the untwisted part from the end part of the coating 92 of the cable 90 to a connected part to the male terminal fittings 20 becomes shorter and communication performance can be improved. Note that the male terminal fittings 20 inserted into the respective male terminal insertion spaces 36 are substantially fixed in the male terminal supporting body 30 and behave integrally with the male terminal supporting body 30.
As shown in
The male terminal covering body 50 is a dielectric made of synthetic resin and includes, as shown in
The front surface of each interfering portion 54 is inclined with respect to the front-rear direction and the rear surface thereof is arranged substantially at a right angle to the front-rear direction. A front groove part 52A of each through groove 52 is shorter in the front-rear direction than a rear groove part 52B thereof and has an opening length substantially equal to a length of the interfering portion 54 in the front-rear direction (see
As shown in
The respective side walls 55 are cut in parts corresponding to the respective semi-locking portions 53 and are located outwardly of the respective semi-locking portions 53 in the lateral direction. The respective semi-locking portions 53 can be deflected and deformed into spaces retracted inwardly of the outer surfaces of the respective side walls 55. Guides 58 project in on upper end parts of the respective side walls 55. As shown in
As shown in
As shown in
As shown in
The male housing 70 is made of synthetic resin and, as shown in
The accommodating portion 71 has a male unit accommodation space 73 penetrating in the front-rear direction. As shown in
The receptacle 72 is shorter in the front-rear direction than and is radially one size larger than the accommodating portion 71. A fitting space 77 penetrates the receptacle 72 in the front-rear direction and communicates with the male unit accommodation space 73. As shown in
As shown in
The female terminal supporting body 130 and the female terminal covering body 150 are dielectrics made of synthetic resin and the basic structures thereof are similar to those of the male terminal supporting body 30 and the male terminal covering body 50 described above. The female terminal supporting body 130 supports the respective female terminal fittings 120, and the female terminal covering body 150 is assembled with the male terminal supporting body 130 from above to cover the respective female terminal fittings 120. Unlike the male terminal supporting body 30 and the male terminal covering body 50, the female terminal supporting body 130 and the female terminal covering body 150 are not structured to slide relative to each other.
As shown in
As shown in
The female housing 170 is made of synthetic resin and, as shown in
As shown in
Next, functions of the connector of this embodiment are described.
In assembling the male connector 10, the male terminal fittings 20 are accommodated and held in the respective male terminal insertion spaces 36 of the male terminal supporting body 30. Subsequently, the male terminal covering body 50 is mounted on the male terminal supporting body 30. The guides 58 of the respective side walls 55 of the male terminal covering body 50 resiliently enter the guide grooves 42 of the respective rails 34 of the male terminal supporting body 30 so that the male terminal supporting body 30 and the male terminal covering body 50 are held in a separation restricted state.
Further, as shown in
Subsequently, the male terminal supporting body 30 and the male terminal covering body 50 assembled as described above (hereinafter, referred to as a male unit 80) are inserted into the male unit accommodation space 73 of the accommodating portion 71 of the male housing 70. At this time, the male unit 80 may be pushed into the male unit accommodation space 73 while the cable 90 extending rearward from the male terminal supporting body 30 is gripped. Since the male tabs 22 of the respective male terminal fittings 20 are covered by the covering part 66 of the male terminal covering body 50 at the protection position, the wall surface of the male housing 70 does not directly interfere with the respective male tabs 22 so that fracture or breakage of the male tabs 22 is prevented.
In the process of inserting the male unit 80 into the male unit accommodation space 73, the housing lock 32 of the male terminal supporting body 30 presses, deflects and deforms the locking lance 74. As the male terminal supporting body 30 is inserted properly into the male unit accommodation space 73, the locking lance 74 resiliently returns and, as shown in
When the male terminal supporting body 30 is inserted properly into the male unit accommodation space 73, the covering part 66 of the male terminal covering body 50 projects into the fitting space 77 of the receptacle 72. In this way, covering part 66 protects the respective male tabs 22 likewise projecting into the fitting space 77. Note that the male terminal covering body 50 is slidable relative to the male terminal supporting body 30 in the male unit accommodation space 73 and the fitting space 77.
On the other hand, as shown in
In connecting the female connector 100 and the male connector 10, the female housing 170 of the female connector 100 is inserted into the fitting space 77 of the receptacle 72 of the male connector 10.
In the process of inserting the female housing 170 into the fitting space 77 of the receptacle 72, the pressing surface 133 of the female unit 180 faces and comes into contact with the front wall 57 of the covering part 66, as shown in
As the female housing 170 is inserted farther, the male terminal covering body 50 retreats by being pressed by the pressing surface 133 of the female unit 180 and is displaced toward an exposed position with respect to the male terminal supporting body 30. At this time, the respective restricting portions 41 of the male terminal supporting body 30 are displaced toward the front groove parts 52A of the through grooves 52 of the male terminal covering body 50.
When the female housing 170 is inserted properly into the fitting space 77 of the receptacle 72, the respective restricting portions 41 resiliently move beyond the respective interfering portions 54 and are fit and inserted into the front groove parts 52A of the respective through grooves 52, and the male terminal covering body 50 reaches the exposed position with respect to the male terminal supporting body 30 (see
While the covering part 66 of the male terminal covering body 50 is pressed by the female unit 180 and displaced toward the exposed position, an engaged state (hooked state) of the engaging portions 63 and the respective engaged portions 153 is maintained. Additionally, the lock arm 173 of the female housing 170 interferes with the lock 78 of the receptacle 72 to be deflected and deformed. Thereafter, as the female connector 100 and the male connector 10 are connected properly, the lock arm 173 resiliently returns and the lock projection 174 is arranged to be lockable to the lock 78. In this way, the female housing 170 is held in a separation restricted state in the receptacle 72. At this time, as shown in
On the other hand, in taking out the male unit 80 from the male unit accommodation space 73 of the accommodating portion 71 due to maintenance or other reason, the releasing portion 176 is pressed from above and the lock arm 173 is deflected and deformed in an unlocking direction. The female connector 100 and the male connector 10 are pulled apart from each other with the lock arm 173 and the lock 78 unlocked from each other in this way.
In the process of separating the female connector 100 from the fitting space 77 of the receptacle 72, the hooks 65 of the respective engaging portions 63 are hooked to the respective engaged portions 153 to maintain a coupled state of the female connector 100 and the male terminal covering body 50, as shown in
Also when the restricting portions 41 move beyond the respective interfering portions 54, the engaged state of the engaging portions 63 and the respective engaged portions 153 is maintained and the male terminal covering body 50 is displaced toward the protection position, following the female connector 100. During this time, the restricting portions 41 smoothly displace toward the rear ends of the rear groove parts 52B of the respective through grooves 52 without interfering with the respective interfering portions 54.
The restricting portions 41 eventually reach positions where the restricting portions 41 contact the rear ends of the rear groove parts 52B of the respective through grooves 52 in the process of separating the female connector 100 from the receptacle 72 so that any additional following displacement of the male terminal covering body 50 is restricted (see
Thereafter, when the female connector 100 is pulled apart from the receptacle 72, the male terminal covering body 50 returned to the protection position again with respect to the male terminal supporting body 30 is arranged in the male housing 70. Thereafter, the locking lance 74 is deflected and deformed in a direction to be unlocked from the housing lock 32 and, in that state, the cable 90 connected to the male terminal fittings 20 is pulled rearward so that the male unit 80 in which the male terminal covering body 50 is at the protection position is taken out from the receptacle 72. Thus, the male tabs 22 cannot interfere with the male housing 70 or the like to be fractured or broken when the male unit 80 is taken out from the receptacle 72. Further, an operation of displacing the male terminal covering body 50 to the protection position need not be performed after the male unit 80 is taken out from the receptacle 72, and a work load is mitigated.
As described above, according to this embodiment, the covering part 66 of the male terminal covering body 50 protects the male tabs 22 when the male terminal covering body 50 is at the protection position. Thus, the fracture or breakage of the male tabs 22 can be prevented.
Further, when the female connector 100 and the male connector 10 are connected, the covering part 66 of the male terminal covering body 50 retreats to the exposed position and the female terminal fittings 120 and the male terminal fittings 20 can be connected. In this case, the covering part 66 of the male terminal covering body 50 is displaced toward the exposed position by being pressed by the pressing surface 133 of the female connector 100 in the process of fitting the female connector 100 into the fitting space 77 of the receptacle 72. Thus, an operation of displacing the male terminal supporting body 30 to the exposed position is linked with an operation of connecting the female connector 100 and the male connector 10. Accordingly, a special operation and tool for displacing the male terminal supporting body 30 to the exposed position can be omitted, and work efficiency can be improved.
The male terminal covering body 50 is provided with the engaging portions 63, and the female connector 100 is provided with the engaged portions 153 to be engaged with the engaging portions 63 in a direction separating the female connector 100 from the receptacle 100. The engaged portions 153 engaged with the engaging portions 63 by the operation of separating the female connector 100 from the receptacle 72 can displace the male terminal covering body 50 to the protection position when the female connector 100 and the male connector 10 are separated. Thus, when the male unit 80 is taken out from the male housing 70, the male terminal covering body 50 can automatically return to the protection position. Therefore, a special operation and tool for displacing the male terminal covering body 50 to the protection position can be omitted, and the male tabs 22 can be protected quickly.
The male terminal covering body 50 is formed with the deflectable and deformable semi-locking portions 53, and the male terminal supporting body 30 is provided with the restricting portions 41 configured to be locked to the interfering portions 54 of the semi-locking portions 53 at the protection position and to restrict a relative displacement of the male terminal covering body 50 to the exposed position. Thus, the male terminal supporting body 30 and the male terminal covering body 50 can be prevented from inadvertently sliding relative to each other when the male terminal covering body 50 is at the exposed position.
The restricting portions 41 are separated from the interfering portions 54 when the male terminal covering body 50 is at the protection position. Thus, frictional resistance generated between the male terminal supporting body 30 and the male terminal covering body 50 will not become excessive when the male terminal covering body 50 relatively slides, and the smoothness of relative sliding can be ensured.
The invention is not limited to the above described and illustrated embodiment. For example, the following modes also are included in the scope of the invention.
In the above embodiment, the male terminal supporting body is arranged on an upper side and the male terminal covering body is arranged on a lower side with respect to the male housing. Conversely, the male terminal supporting body may be arranged on the lower side and the male terminal covering body may be arranged on the upper side. Further, the male terminal supporting body and the male terminal covering body may be arranged on both left and right sides of the male housing. This similarly applies to the female housing, the female terminal supporting body and the female terminal covering body.
The pressing surface may be arranged at a position of the female connector facing the male terminal covering body in the connecting process and, depending on the structure, the pressing surface may be provided on the female terminal covering body or the female housing.
In the above embodiment, the male terminal covering body is provided with the semi-locking portions and the male terminal supporting body is provided with the restricting portions. Conversely, the male terminal supporting body may be provided with the semi-locking portions and the male terminal covering body may be provided with the restricting portions.
In the above embodiment, the engaging portions of the terminal covering body include the arms and are deflectable and deformable. Conversely, the engaged portions of the female connector may include arm portions and be deflectable.
The engaged portions may be arranged at such positions as to be engageable with the engaging portions of the terminal covering body and, depending on the structure, may be provided in the female terminal supporting body or the female housing.
Number | Date | Country | Kind |
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2017-053950 | Mar 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/007385 | 2/28/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2018/173658 | 9/27/2018 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
6692274 | Maegawa | Feb 2004 | B2 |
6939163 | Fujita | Sep 2005 | B2 |
7249958 | Ishikawa | Jul 2007 | B2 |
7448888 | Okano | Nov 2008 | B2 |
20150333431 | Gerwatowski | Nov 2015 | A1 |
Number | Date | Country |
---|---|---|
119090 | Sep 1977 | JP |
6-333629 | Dec 1994 | JP |
2015-090786 | May 2015 | JP |
Entry |
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International Search Report dated Mar. 27, 2018. |
Number | Date | Country | |
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20200091648 A1 | Mar 2020 | US |