The present invention relates to a connector used for a wire harness routed in an automobile, for example.
Conventionally, a connector attached to a terminal of a wire harness includes a plurality of connection terminals each provided at each of a plurality of wiring ends constituting the wire harness and a connector housing including a plurality of terminal housing chambers each housing and holding each of the plurality of connection terminals. The terminal housing chamber of the connector housing has a tubular shape whose four sides are surrounded by a peripheral wall part, thus needed is an operation of inserting the plurality of connection terminals provided at the wiring end into the terminal housing chamber one by one in manufacturing the connector, and such an operation causes a deterioration in operability.
In contrast, as disclosed in Japanese Patent Application Laid-Open No. 2001-230038 (Patent Document 1), for example, proposed is a structure that a plate-like housing in which a plurality of groove-like terminal housing chambers are arranged side by side is adopted, and performed is an operation of inserting a plurality of connection terminals from above into the plurality of groove-like terminal housing chambers opened in an upper surface of the housing to increase the operability.
However, when such a groove-like terminal housing chamber is adopted, there is a problem that the upper surface of the terminal housing chamber is opened, so that the connection terminal easily comes out of the terminal housing chamber in an assembly operation. Considered is an adoption of a locking mechanism as a retainer, however, it is not desirable to increase a size of a connector housing due to the adoption thereof, and some kind of measures has been required.
The present invention is done on the background of the above circumstance, and a problem to be solved is to provide a connector having a novel structure capable of preventing a connection terminal from coming out of the terminal housing chamber and stably holding the connection terminal without increase in size of a housing even when a groove-like terminal housing chamber opened upward is adopted.
The present invention is a connector including: at least one plate-like housing body; a plurality of groove-like terminal housing chambers each opened in an upper surface of the housing body and parallelly arranged; a plurality of connection terminals provided at ends of a plurality of electrical wirings and housed and disposed in the terminal housing chambers, respectively; and a cover part overlapping with the upper surface of the housing body to cover the terminal housing chambers, wherein an elastic locking claw, which allows each of the connection terminals to be inserted into each of the terminal housing chambers by elastic deformation and is locked to each of the connection terminals to prevent each of the connection terminals from coming out of each of the terminal housing chambers by elastic restoring, is provided to protrude from a bottom surface of each of the terminal housing chambers, a recessed portion opened in a surface disposed to face the bottom surface of each of the terminal housing chambers is provided in each of the connection terminals, a pair f locking protrusions protruding separately from each other in a longitudinal direction of each of the terminal housing chambers are provided to protrude from the bottom surface of each of the terminal housing chambers, and the pair of locking protrusions are inserted and disposed in the recessed portion of each of the connection terminals to have direct contact with a formation surface of the recessed portion of each of the connection terminals on both sides in the longitudinal direction, thus each of the connection terminals is positioned and held with respect to each of the terminal housing chambers on the both sides of the longitudinal direction.
According to the present invention, provided is a connector capable of preventing a connection terminal from coming out of a terminal housing chamber and stably holding the connection terminal without increase in size of a housing even when a groove-like terminal housing chamber opened upward is adopted.
Embodiments of the present invention are listed and described first.
A first embodiment of the present invention is a connector including at least one plate-like housing body, a plurality of groove-like terminal housing chambers each opened in an upper surface of the housing body and parallelly arranged, a plurality of connection terminals provided at ends of the plurality of electrical wirings and housed and disposed in the terminal housing chambers, respectively, and a cover part overlapping with the upper surface of the housing body to cover the terminal housing chambers, wherein an elastic locking claw, which allows each of the connection terminals to be inserted into each of the terminal housing chambers by elastic deformation and is locked to each of the connection terminals to prevent each of the connection terminals from coming out of each of the terminal housing chambers by elastic restoring, is provided to protrude from a bottom surface of each of the terminal housing chambers, a recessed portion opened in a surface disposed to face the bottom surface of each of the terminal housing chambers is provided in each of the connection terminals, a pair of locking protrusions protruding separately from each other in a longitudinal direction of each of the terminal housing chambers are provided to protrude from the bottom surface of each of the terminal housing chambers, and the pair of locking protrusions are inserted and disposed in the recessed portion of each of the connection terminals to have direct contact with a formation surface of the recessed portion of each of the connection terminals on both sides in the longitudinal direction, thus each of the connection terminals is positioned and held with respect to each of the terminal housing chambers on the both sides of the longitudinal direction.
According to the present embodiment, the elastic locking claw, which allows the connection terminal to be inserted into the terminal housing chamber by elastic deformation and is locked to the connection terminal to prevent the connection terminal from coming out of the terminal housing chamber by elastic restoring, is provided to protrude from the bottom surface of the terminal housing chamber. Accordingly, stably prevented is the connection terminal, which is inserted into the terminal housing chamber, coming out of the terminal housing chamber, thus the connection terminal after the assembly can be stably held in the terminal housing chamber while the plurality of connection terminals can be collectively assembled from above in cooperation with a constitutional merit of the groove-like terminal housing chambers opened in the upper surface of the housing body and parallelly arranged, for example. As a result, a misalignment and dropping of the connection terminal at the time of the assembly operation can be prevented, and assembly operability and handleability can be increased, and furthermore, reliability of manufactures can be increased, for example. Furthermore, the elastic locking claw is provided to protrude from the bottom surface of the terminal housing chamber, thus increase in size of the housing body and increase in pitch between connection terminals can be prevented compared with a case where a locking claw is provided on a side surface of the terminal housing chamber. Accordingly, the connector stably blocking the connection terminal from coming out of the terminal housing chamber can be provided while reducing or avoiding the increase in size of the housing body and connector itself.
According to the present embodiment, the pair of locking protrusions protruding from the bottom surface of the terminal housing chamber separately from each other in the longitudinal direction are inserted into the recessed portion provided in the connection terminal to have direct contact with the formation surface of the recessed portion on the both sides in the longitudinal direction, thus the connection terminal can be positioned and held in the terminal housing chamber on the both sides of the longitudinal direction. Accordingly, the connection terminal is prevented from coming out of the terminal housing chamber upward and moreover, a movement of the connection terminal on the both sides of the terminal housing chamber in the longitudinal direction (front-back direction) is regulated thus even the groove-like terminal housing chamber opened upward can stably secure a retention capability of holding the connection terminal. Furthermore, the pair of locking protrusions are provided to protrude from the bottom surface of the terminal housing chamber, thus the retention of the pitch between the connection terminals and the prevention of the increase in size of the housing body can also be advantageously achieved.
A third embodiment of the present invention is the connector according to the first embodiment, wherein a locking claw protruding toward outside in the longitudinal direction is provided to protrude from a protruding end portion of at least one of the pair of locking protrusions, the elastic locking claw is constituted by including each of the locking protrusions and the locking claw, and an upper surface of the locking claw is formed into a tapered surface inclined downward toward the outside.
According to the present embodiment, provided is the elastic locking claw preventing the connection terminal from coming out of the terminal housing chamber upward using the locking protrusion regulating a displacement of the connection terminal in the terminal housing chamber in the front-back direction, thus the connector can be further downsized and the cost can be reduced by simplifying the configuration.
A fourth embodiment of the present invention is the connector according to first or third embodiment, wherein a tubular connection part of each of the connection terminals into which another side terminal is inserted is disposed on a tip end side of each of the terminal housing chambers in the longitudinal direction, the elastic locking claw goes into and is locked to an inner surface of the connection part of each of the connection terminals when the elastic locking claw is elastically restored, and an amount of the elastic locking claw going into the inner surface of the connection part is set within range not interfering the another side terminal.
According to the present embodiment, the elastic locking claw goes into the tubular connection part of the connection terminal to be locked to the connection terminal, thus prevented is the connection terminal coining out upward. Accordingly, a retaining mechanism can be configured by using a connection part of a known connection terminal, thus the structure of the connector can be further simplified and general versatility can be increased. Furthermore, the amount of the elastic locking claw going into the inner surface of the connection part is set within range not interfering the other side terminal, thus a connection stability of the connector can be stably maintained.
A fifth embodiment of the present invention is the connector according to any one of the first, third and fourth embodiments, wherein the plurality of housing bodies are vertically stacked in layers, a lower surface of the housing body on an upper side overlapping with the housing body on a lower side constitutes a middle cover part overlapping with the upper surface of the housing body on the lower side and covering each of the terminal housing chambers, a positioning concave part or a positioning protrusion fitted to a positioning protrusion provided to protrude from the housing body on the lower side or a positioning concave part is provided at the middle cover part, and the housing bodies vertically stacked are positioned and fixed by fitting the positioning protrusion and the positioning concave part.
According to the present embodiment, the plurality of housing bodies are vertically stacked in layers, thus a laminated connector can be easily provided. Particularly, the lower surface of the housing body constitutes the middle cover part and can cover the terminal housing chamber, thus a height of the laminated connector can be reduced compared with a conventional laminated connector.
A sixth embodiment of the present invention is the connector according to any one of the first, third to fifth embodiments, wherein the cover part and the housing body, are mutually locked and fitted by a locking mechanism provided on a side wall.
According to the present embodiment, the cover part and the housing body are mutually locked and fitted by the locking mechanism provided on the side wall, thus an overlapping state of the cover part and the housing body can be stably held, and the retaining mechanism preventing the connection terminal from coming out of the terminal housing chamber can be achieved more stably.
Embodiments of the present invention are described with reference to the drawings hereinafter. In all of the drawings, the similar reference numerals will be assigned to the similar constituent elements, and the description is appropriately omitted.
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The electrical wiring 12 has a configuration that the core wiring 74 made up of a bundle of metal wirings of copper, aluminum, or the other conductive material, for example, is covered by the insulating coating 72 such as ethylene based resin or styrene based resin having an electrical insulation property, in the meanwhile, the connection terminal 70 is integrally formed using various metal materials with electrical conductivity on which a press working or a die-cut can be performed such as brass, copper, copper alloy, aluminum, aluminum alloy, for example. A glass fiber non-woven cloth or an aramid fiber non-woven cloth impregnated with epoxy resin or phenol resin, for example, is used as the sheet-like reinforced member 90, and the sheet-like reinforced member 90 is pressed to the electrical wiring 12 by heat press, for example, thereby being able to be fixed thereto.
The connector 10 having such a configuration is assembled in a manner described hereinafter. Firstly prepared is a sheet-like reinforced member-attached electrical wiring bundle 94 in which the plurality of electrical wirings 12 each having the end to which the connection terminal 70 is connected are parallelly arranged are fixed to the sheet-like reinforced member 90. Then, each of the plurality of connection terminals 70 provided at the end of each of the plurality of electrical wirings 12 in the sheet-like reinforced member-attached electrical wiring bundle 94 is housed and disposed in each of the terminal housing chambers 26 provided in the housing body 16, and the positioning protrusion 56 in the housing body 16 is fitted into the positioning hole 92 provided to pass through the sheet-like reinforced member 90. As a result, the plurality of electrical wirings 12 extending from the back end side opening part 50 of the terminal housing chamber 26 are housed and held in the electrical wiring housing groove 54 provided in the electrical wiring support part 22, and a front end portion side (right end side in
Finally, the cover part 18 overlaps with the upper surface 24 of the housing body 16 from above, and the positioning protrusion 56 provided at the housing body 16 is pressed into the through hole 68 of the cover part 18. As a result, the cover part 18 covers the terminal housing chamber 26 of the housing body 16, and the front end portion of the sheet-like reinforced member 90 of the sheet-like reinforced member-attached electrical wiring bundle 94 is sandwiched between the electrical wiring support part 22 of the housing body 16 and the sandwiching part 66 of the cover part 18. Herein, a first positioning concave part into which the positioning protrusion 56 of the housing body 16 is fitted is formed to be opened in the lower surface of the cover part 18 by the through hole 68 of the cover part 18. Furthermore, the locking part 46 constituting the locking mechanism provided on the side wall 42 of the housing body 16 is locked to the through hole 61 of the locking frame body 62 constituting the locking mechanism provided on the side wall 60 of the cover part 18. That is to say, the cover part 18 and the housing body 16 are mutually locked and fitted by the locking mechanisms 62 and 46 provided on their side walls 60 and 42. In addition, the fitting protrusion 44 provided on the side wall 42 of the housing body 16 is fitted to the fitting concave part 64 of the fitting frame body 62 provided on the side wall 60 of the cover part 18. As described above, an overlapping state of the cover part 18 and the housing body 16 can be stably held, and the sheet-like reinforced member 90 can be sandwiched between the electrical wiring support part 22 of the housing body 16 and the sandwiching part 66 of the cover part 18 more stably.
According to the connector 10 having such a configuration, once the connection terminal 70 connected to the end of each of the plurality of electrical wirings 12 is inserted and disposed in the terminal housing chamber 26 of the housing body 16 from above, the elastic locking claw 34 provided to protrude from the bottom surface 28 of the terminal housing chamber 26 is elastically deformed, thereby allowing the connection terminal 70 to be inserted into the terminal housing chamber 26, and the elastic locking claw 34 is elastically restored, thus is locked to the connection part 80 of the connection terminals 70, thereby preventing the connection terminal 70 from coming out of the terminal housing chamber 26. Accordingly, the connection terminals 70 provided at the ends of the plurality of electrical wirings 12 of the sheet-like reinforced member-attached electrical wiring bundle 94 can be collectively fitted to the plurality of terminal housing chambers 26 from above, and can be held stably. Thus, a misalignment and dropping of the connection terminal 70 at the time of an assembly operation can be prevented, and assembly operability and handleability can be increased, and furthermore, reliability of the connector 10 can be increased, for example.
The elastic locking claw 34 is formed on the bottom surface 78 of the terminal housing chamber 26 and is not provided on the side surface of the terminal housing chamber 26, thus increase in size of the housing body 16 due to increase in width of the terminal housing chamber 26 is prevented. Moreover, the retaining mechanism is configured by using the connection part 80 of the known connection terminal 70, thus the connector 10 can be further simplified and general versatility can be increased. In addition, the amount of the elastic locking claw 34 going into the inner surface of the connection part 80 is set within range not interfering the other side terminal 89, thus a connection stability of the connector 10 can be stably maintained.
Furthermore, the pair of locking protrusions 30 and 30 are inserted and disposed in the recessed portion 82 of the connection terminals 70 to have direct contact with the front end portion of the core wiring crimping part 76 and the back end portion of the connection part 80, thus the connection terminals 70 are positioned and held with respect to the terminal housing chambers 26 on the both sides of the longitudinal direction. Accordingly, the connection terminal 70 is prevented from coming out of the terminal housing chamber 26 upward as described above and moreover, a movement of the connection terminal 70 on the both sides of the terminal housing chamber 26 in the longitudinal direction is regulated, thus even the groove-like terminal housing chamber 26 opened upward can stably hold the connection terminal 70.
Details of the embodiments of the present invention are described above, however, the present invention is not limited to these specific descriptions. For example, in the above first embodiment, the housing body 16 is formed of a single layer, however, the housing bodies 98 and 16 may be vertically stacked in layers as is the case in the connector 96 as the second embodiment of the present invention illustrated in
A shape of the housing body 98 disposed between the cover part 18 and the housing body 16 in a lowermost layer is the same as the housing body 16 in the lowermost layer except that the housing body 98 includes the locking frame body 62 constituting the locking mechanism. Thus, the housing bodies 16 and 98 can be manufactured with a reduced cost for mold. When the locking mechanism is not provided, only the housing body 16 can be used, thus the configuration and a parts management can be further simplified. Furthermore in the second embodiment of the present invention illustrated in
In the embodiment described above, the positioning protrusion 56 is fitted to the through hole 68 constituting the first positioning concave part and the second positioning concave part 100 by pressing, but may be fitted by insertion. In such a case, the configuration of sandwiching the sheet-like reinforced member 90 may be made up of a locking mechanism such as the locking mechanisms 46 and 62, for example. Furthermore, the first positioning concave part may be the through hole 68 as the first embodiment described above or a recessed portion such as the second positioning concave part 100. In addition, a combination of the convex part and the concave part in the positioning protrusion 56, the through hole 68 constituting the first positioning concave part, and the second positioning concave part 100 may be a combination of the concave part and the convex part. That is to say, it is also applicable that the positioning protrusion 56 is provided on a side of the housing body 98 which is the cover part 18 and the middle cover part, and the concave part is formed in the upper surface 24 of the housing bodies 16 and 98.
In addition, the sheet-like reinforced member 90 is not limited to that exemplified above, however, any member can be optionally adopted as long as it has a sheet-like shape and can fix and hold the electrical wiring 12, such as a resin sheet material provided with an adhesion layer to fix the electrical wiring 12 or a fabric sheet material to which the electrical wiring 12 is sewn. Described above as the example of the first and second embodiments is the connector fixed to the sheet-like reinforced member 90 and reinforced in the state where the plurality of electrical wirings 12 extending from the connection terminal 70 are parallelly arranged, however, it is obvious that the present invention can also be applied to a connector which needs not include such a sheet-like reinforced member 90.
10, 96: connector, 12: electrical wiring, 16: housing body, 18: cover part, 24: upper surface, 26: terminal housing chamber, 28: bottom surface, 30: locking protrusion, 32: locking claw, 34: elastic locking claw, 36: upper surface, 46: locking part (locking mechanism), 56: positioning protrusion, 62: locking frame body (locking mechanism), 68: through hole (first positioning concave part), 70: connection terminal, 80: connection part, 82: recessed portion, 89: other side terminal, 98: housing body (middle cover part), 100: second positioning concave part
Number | Date | Country | Kind |
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JP2018-007954 | Jan 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/040495 | 10/31/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/142442 | 7/25/2019 | WO | A |
Number | Name | Date | Kind |
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7993170 | Nakata | Aug 2011 | B2 |
10205264 | Washio | Feb 2019 | B2 |
20020026710 | Murakami et al. | Mar 2002 | A1 |
20100255734 | Nakata et al. | Oct 2010 | A1 |
20180183171 | Washio et al. | Jun 2018 | A1 |
Number | Date | Country |
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101859930 | Oct 2010 | CN |
2001-102122 | Apr 2001 | JP |
2001-230038 | Aug 2001 | JP |
2011-134571 | Jul 2011 | JP |
2011-134580 | Jul 2011 | JP |
2015-207511 | Nov 2015 | JP |
2017-10759 | Jan 2017 | JP |
2009148027 | Dec 2009 | WO |
Entry |
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Official Action in Chinese Application No. 201880087226.6 dated Mar. 2, 2021, along with English-language translation thereof. |
International Search Report issued in International Patent Application No. PCT/JP2018/040495 dated Feb. 5, 2019, along with English translation thereof. |
International Preliminary Report on Patentability issued in International Patent Application No. PCT/JP2018/040495 dated Sep. 30, 2019, along with English translation thereof. |
U.S. Appl. No. 16/960,429 to Ebata et al., filed Jul. 7, 2020. |
Number | Date | Country | |
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20200335898 A1 | Oct 2020 | US |