1. Field of the Invention
The present invention relates to a connector and more specifically, to a connector used for electrically connecting a home, an office or an industrial electronic device and a substrate or substrates in an electronic device.
2. Description of the Related Art
When electrically and detachably connecting a substrate and an electronic device, or connecting substrates in an electronic device, a connector including a power source, a signal conductor, a ground conductor, a shield conductor or the like is generally used. Japanese Patent No. 4,280,013 discloses such a connector.
According to Japanese Patent No. 4,280,013, pads are aligned on a substrate to be connected and contacts are provided to correspond to the pads at a connector so that the contacts can respectively touch the pads when mounting the connector on the substrate.
The connector disclosed in Japanese Patent No. 4,280,013, is provided with two cylindrical protruding portions for temporal connection while a circular hole and an elliptical hole corresponding to the cylindrical protruding portions are provided at the surface of the substrate so that the connector can be temporarily connected to the substrate by inserting the cylindrical protruding portions of the connector into the circular hole and the elliptical hole of the substrate. After temporarily connecting the connector to the substrate by inserting the cylindrical protruding portions into the circular hole and the elliptical hole, the pads of the substrate and the contacts of the connector are respectively electrically connected by reflowing or soldering.
However, for the connector in which the contacts are electrically connected to the pads of the substrate by reflowing or soldering, the following problem occurs.
When disassembling the connector and the substrate after electrically connecting them by reflowing or soldering, it is necessary to melt the solder. Therefore, it is difficult to repair the connected structure by exchanging the connector with respect to the substrate.
Further, if the connector is connected and fixed to the substrate by screws, there may be a failure in electrical connection between the contacts and the pads as the pressure applied to the contacts and the pads is insufficient.
The result is that it becomes difficult to maintain the electrical connection between the connector and the substrate for which the repairing of the connected structure is possible.
Further, when connecting the contacts of the connector and the pads of the substrate by reflowing or soldering, a space for providing soldering paste is necessary above the contacts of the connector when the connector is placed on the substrate. For obtaining the space, the contacts of the connector may have an L shape and this may cause a large size of the structure especially when the connector includes plural lines of alignment of the contacts.
The present invention is made in light of the above problems, and provides a connector surely electrically connected to a substrate and capable of being repaired.
According to an embodiment, there is provided a connector to be mounted on a substrate including a first pad and a second pad formed on a surface of the substrate, including a first contact including a first contacting portion to be in contact with the first pad when the connector is mounted on the substrate; and a second contact including a second contacting portion to be in contact with the second pad when the connector is mounted on the substrate, the first contact and the second contact being configured such that the first contacting portion slides on the first pad in a first direction while the second contacting portion slides on the second pad in a second direction opposite to the first direction, when the first contact and the second contact are pushed toward the first pad and the second pad, respectively, while the connector is being placed on and fixed to the substrate.
Other objects, features and advantages of the present invention will become more apparent from the following detailed description when read in conjunction with the accompanying drawings.
The invention will be described herein with reference to illustrative embodiments. Those skilled in the art will recognize that many alternative embodiments can be accomplished using the teachings of the present invention and that the invention is not limited to the embodiments illustrated for explanatory purposes.
It is to be noted that, in the explanation of the drawings, the same components are given the same reference numerals, and explanations are not repeated.
Hereinafter, the longitudinal direction of the connector 1 is referred to as a first alignment direction L1 and a second alignment direction L2, and the width direction of the connector 1 is referred to as a first width direction W1 and a second width direction W2. Further, the vertical downward direction in
As shown in
The connector 1 includes plural first contacts 2, plural second contacts 3, a housing 4 and fixing members. The plural first contacts 2 and the plural second contacts 3 are formed to correspond to the first pads and the second pads (not shown in the drawings) of the substrate 6, respectively.
In this embodiment, the plural first contacts 2 are aligned in the first alignment direction L1 and the second alignment direction L2 (third direction) with a predetermined pitch P. Similarly, the plural second contacts 3 are aligned in the parallel relationship with the plural first contacts 2 in the first alignment direction L1 and the second alignment direction L2 with the predetermined pitch P.
The connector 1 of the embodiment includes two lines of alignment of the first contacts 2 and two lines of alignment of the second contacts 3 alternately positioned in the first width direction W1 and the second width direction W2.
The housing 4 is provided with plural holes 4a corresponding to the plural first contacts 2 and the plural second contacts 3, three inserting portions 4b in which three screws 5 as the fixing members are respectively inserted, two guide portions 4c for an alignment and two opening portions 4d.
The inserting portions 4b are respectively provided at the ends and the center between the opening portions 4d of the housing 4 in the first alignment direction L1 and the second alignment direction L2. The cylindrical guide portions 4c are provided at the furthest ends of the housing 4 in the first alignment direction L1 and the second alignment direction L2.
The lines of alignment of the first contacts 2 and the second contacts 3 are divided into two parts in the first alignment direction L1 and the second alignment direction L2 to be exposed in the respective opening portions 4d of the housing 4.
The substrate 6 is provided with two guide holes 6a (see
When mounting the connector 1 on the substrate 6, the guide portions 4c of the connector 1 are inserted in the guide holes 6a of the substrate 6 for an alignment and then the screws 5 of the connector 1 are connected with the fixing members such as the threaded holes of the substrate 6.
The structures of the first contacts 2 and the second contacts 3 will now be explained in detail.
As shown in
The base portion 2b is positioned at the opposite direction S2 side of the contact 2. For the first contact 2, the base portion 2b is composed of a first base portion 2ba and a second base portion 2bb. The first base portion 2ba and the second base portion 2bb extend in the approaching direction S1. The first base portion 2ba and the second base portion 2bb are connected via the offset portion 2h. The structure of the offset portion 2h will be explained later in detail.
The curving portion 2c extends from the end of the second base portion 2bb of the base portion 2b to be curved or bent in the first width direction W1 (first direction). The elongating portion 2d extends from the end E1 of the curving portion 2c in the approaching direction S1.
The bent portion 2e extends from the end E2 of the elongating portion 2d in the second width direction W2 while being inclined toward the approaching direction S1.
The bent portion 2e of the first contact 2 includes an outer surface portion 2f which is at the lowest position (the approaching direction S1 side) of the first contact 2 and an inner edge portion 2g which is at the edge of the first contact 2. The outer surface portion 2f of the first contact 2 is the first contacting portion 2a to be in contact with the first pad of the substrate 6 when the connector 1 is mounted on the substrate 6.
Similarly, each of the second contacts 3 includes a second contacting portion 3a, a base portion 3b, a curving portion 3c, an elongating portion 3d and a bent portion 3e.
The second contact 3 does not include the offset portion. The base portion 3b of the second contact 3 extends in the approaching direction S1.
The curving portion 3c extends from the end of the base portion 3b to be curved or bent in the second width direction W2 (second direction).
The bent portion 3e extends from the end E2 of the elongating portion 3d in the first width direction W1 while being inclined toward the approaching direction S1.
The bent portion 3e of the second contact 3 includes an outer surface portion 3f which is at the lowest position (the approaching direction S1 side) of the second contact 3 and an inner edge portion 3g which is at the edge of the second contact 3. The outer surface portion 3f of the second contact 3 is a second contacting portion 3a to be in contact with the second pad of the substrate 6 when the connector 1 is mounted on the substrate 6.
Concretely, the first contact 2 is configured to be smoothly curved or bent at the end of the second base portion 2bb, smoothly curved or bent at the end E1 of the curving portion 2c and then bent at the end E2 of the elongating portion 2d. The first contact has a shape where the curving portion 2c, the elongating portion 2d, and a part of the bent portion 2e are formed to protrude in the first width direction W1 relative to a line extending from the base portion 2b. The inner edge portion 2g is positioned at the second width direction W2 side of the outer surface portion 2f.
Similarly, the second contact 3 is configured to be smoothly curved or bent at the end of the base portion 3b, smoothly curved or bent at the end E1 of the curving portion 3c and then bent at the end E2 of the elongating portion 3d. The second contact has a shape where the curving portion 3c, the elongating portion 3d, and a part of the bent portion 3e are formed to protrude in the second width direction W2 relative to a line extending from the base portion 3b. The inner edge portion 3g is positioned at the first width direction W1 side of the outer surface portion 3f.
In this embodiment, the first contacts 2 and the second contacts 3 are configured such that the first contacting portion 2a slides on the first pad of the substrate 6 in the first width direction W1 while the second contacting portion 3a slides on the second pad of the substrate 6 in the second width direction W2 opposite to the first width direction W1, when the first contact 2 and the second contact 3 are pushed toward the first pad and the second pad of the substrate 6, respectively, while the connector 1 is being placed on and fixed to the substrate 6.
Further, the base portion 2b (first base portion 2ba) of the first contact 2 and the base portion 3b of the second contact 3 are held by the housing 4 to not slide even when the first contact 2 and the second contact 3 are pushed toward the first pad and the second pad of the substrate 6, respectively.
Further, the first contact 2 includes an elastic portion that slides the first contacting portion 2a in the first width direction W1 when the first contact 2 is pushed toward the first pad of the substrate 6. The curving portion 2c, the elongating portion 2d, and the bent portion 2e compose the elastic portion of the first contact 2.
The second contact 3 includes an elastic portion that slides the second contacting portion 3a in the second width direction W2 when the second contact 3 is pushed toward the second pad of the substrate. The curving portion 3c, the elongating portion 3d, and the bent portion 3e compose the elastic portion of the second contact 3.
As shown in
The outer surface portion 2f is positioned at the second width direction W2 side of its end E1. Similarly, the outer surface portion 3f is positioned at the first width direction W1 side of its end E1. Therefore, the outer surface portion 2f and the outer surface portion 3f are positioned between or inside of the ends E1 of the first contact 2 and the second contact 3.
As shown in
The opening portions 4d of the housing 4 of the embodiment are provided to penetrate the housing in the approaching direction S1 and the opposite direction S2 with square shapes. The base portions 2b of the first contacts 2 and the base portions 3b of the second contacts 3 are exposed at the inner side walls of the opening portions 4d.
Another external connector including plural contacts, not shown in the drawings, may be detachably attached to the opening portions 4d so that the contacts of the external connector are electrically connected with the corresponding contacts 2 and the contacts 3.
Next, an alignment of the contacts 2 and the contacts 3 is explained.
The lines of alignment of the first contacting portions 2a are expressed as lines 20A and 20B (second line and fourth line), and the lines of alignment of the second contacting portions 3a are expressed as lines 30A and 30B (first line and third line) for explanation.
In this embodiment, the first contacts 2 in the line 20A and the second contacts 3 in the line 30A, and the first contacts 2 in the line 20B and the second contacts 3 in the line 30B are respectively aligned to face each other (see
The first contacts 2 of the line 20A and the second contacts 3 of the line 30A are positioned close to each other. Similarly, the first contacts 2 of the line 20B and the second contacts 3 of the line 30B are positioned close to each other.
The inner edge portions 2g of the first contacts 2 of the line 20A and the inner edge portions 3g of the second contacts 3 of the line 30A are on the center line C2, and the inner edge portions 2g of the first contacts 2 of the line 20B and the inner edge portions 3g of the second contacts 3 of the line 30B are on the center line C1.
The line 20A of alignment of the first contacting portions 2a of the first contacts 2 is shifted a predetermined amount with respect to the line 30A of alignment of the second contacting portion 3a of the second contacts 3, in the first alignment direction L1 and the second alignment direction L2. The predetermined amount may be less than a predetermined pitch P. In this embodiment, the predetermined amount is ½P (half of the pitch P).
Similarly, the line 20B of alignment of the first contacting portions 2a of the first contacts 2 is shifted the predetermined amount, which is ½P in this embodiment, with respect to the line 30B of alignment of the second contacting portion 3a of the second contacts 3, in the first alignment direction L1 and the second alignment direction L2.
Further in this embodiment, the line 20A of alignment of the first contacting portions 2a of the first contacts 2 is shifted the predetermined amount, which is ½P in this embodiment, with respect to the line 30B of alignment of the second contacting portions 3a of the second contacts 3, in the first alignment direction L1 and the second alignment direction L2.
In other words, the first contacting portions 2a and the second contacting portions 3s are aligned in a zigzag shape, where the first contacting portion 2a and the second contacting portion 3a are not aligned on a line extending in the first width direction W1 and the second width direction W2. Although not shown in the drawings, the first pads and the second pads of the substrate 6 are formed in the zigzag shape corresponding to the alignment of the first contacting portions 2a and the second contacting portions 3a of the connector 1. In this embodiment, the first base portions 2ba of the first contacts 2 and the base portions 3b of the second contacts 3 are aligned on a line extending in the first width direction W1 and the second width direction W2 and a line extending in the first alignment direction L1 and the second alignment direction L2.
In this embodiment, each of the first contacts 2 is provided to include the offset portion 2h that offsets (or shifts) the lower part of the first contact 2 such as the second base portion 2bb, the curving portion 2c, the elongating portion 2d and the bent portion 2e (the first contacting portion 2a) for ½P (half of the pitch P) with respect to the upper part of the first contact 2 such as the first base portion 2ba.
Therefore, in this embodiment, the first base portions 2ba of the first contacts 2 of the line 20A face the respective base portions 3b of the second contacts 3 of the line 30A, while the first contacting portions 2a of the first contacts 2 of the line 20A are shifted ½P relative to the respective second contacting portions 3a of the second contacts 3 of the line 30A, for example. Actually,
Referring to
The contacts 2 and the contacts 3 may be composed of a conductive and elastic material such as a copper alloy or the like having conductivity and elasticity. The contacts 2 and the contacts 3 may be formed by pressing, bending or the like. The surfaces of the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts 3 may be appropriately plated if necessary.
The pads (not shown in the drawings) of the substrate 6 may be appropriately plated if necessary.
The operation of mounting the connector 1 on the substrate 6 is explained.
As shown in
Then, the connector 1 is placed on the substrate 6 while inserting the guide portions 4c of the housing 4 in the guide holes 6a of the substrate 6. This state is referred to as an initial placing position hereinafter.
Thereafter, the fixing members (not shown in the drawings) of the substrate 6 are fixed with the screws 5 of the connector 1. With this operation, the connector 1 is fixed to the substrate 6. This state is referred to as a final mounting position hereinafter.
According to this embodiment, while the fixing members (not shown in the drawings) of the substrate 6 are being fixed with the respective screws 5 of the connector 1, a fixing force that pushes the connector 1 toward the substrate 6 (in the approaching direction S1) is generated by the screws 5 and the fixing members of the substrate 6.
Then, the fixing force is applied to the contacting surfaces between the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts 3 of the connector 1 and the pads of the substrate 6 in the approaching direction S1 and the opposite direction S2. When the fixing force is applied to the first contacting portions 2a and the second contacting portions 3a, each of the first contacts 2 and the second contacts 3 slightly deflects in the opposing direction S2 and stores an elastic force at the corresponding elastic portion.
By the stored elastic force, as the first contact 2 includes the curving portion 2c that extends in the first width direction W1, a moment is applied to the first contacting portion 2a, which is rotated in the clockwise direction around the end of the second base portion 2bb as a center.
Similarly, by the stored elastic force, as the second contact 3 includes the curving portion 3c that extends in the second width direction W2, a moment is applied to the second contacting portion 3a, which is rotated in the counterclockwise direction around the end of the base portion 3b as a center.
As the curving portion 2c of the first contact 2 and the curving portion 3c of the second contact 3 are formed to smoothly curve, the stored elastic forces are maintained at the curved portions, respectively. The first contact 2 and the second contact 3 may be composed of a material or may be formed in a shape such that the first contact 2 and the second contact 3 reversibly deflect even when the fixing force is applied to them.
When gradually fixing the screws 5 of the connector 1 to the fixing members of the substrate 6, for mounting the connector 1 on the substrate 6, friction forces are generated between the first contacting portions 2a and the respective pads of the substrate 6, and the second contacting portions 3a and the respective pads of the substrate 6. When the fixing force applied to each of the first contacting portions 2a and the second contacting portion 3a becomes larger and the resulting moment overcomes the friction force applied to the corresponding first contacting portions 2a and the second contacting portion 3a, the first contacting portions 2a and the second contacting portions 3a slide on the surface of the corresponding pads in the directions as shown by arrows F in
In this embodiment, the first contacting portions 2a of the first contacts 2 of the line 20B and the second contacting portions 3a of the second contacts 3 of the line 30B slide in directions opposite from each other. Similarly, the first contacting portions 2a of the first contacts 2 of the line 20A and the second contacting portions 3a of the second contacts 3 of the line 30A slide in directions opposite from each other.
By comparing
Similarly, the distance between the first contacting portions 2a of the line 20A and the corresponding second contacting portions 3a of the line 30A becomes larger at the final mounting position as shown in
However, the distance between the first contacting portions 2a of the line 20A and the corresponding second contacting portions 3a of the line 30B becomes smaller at the final mounting position as shown in
The first pads and the second pads formed on the substrate 6 may have a rectangular or elliptical plan shape. Each of the first pads and the second pads formed on the substrate 6 may be positioned in a range such that the corresponding first contacting portion 2a of the first contact 2 or the second contacting portion 3a of the second contact 3 contacts the first pad or the second pad of the substrate 6 at the initial placing position before the screws 5 are fixed with the fixing members of the substrate 6 and at the final mounting position when the screws 5 are fixed with the fixing members of the substrate 6.
In this embodiment, the first contacting portion 2a of the first contact 2 and the second contacting portion 3a of the second contact 3 are positioned lower than the lower surface of the housing 4 other than the guide portions 4c of the housing 4 as shown in
According to the connector 1 of the embodiment, the following merits can be obtained.
When mounting the connector 1 on the substrate 6, as the first contacts 2 and the second contacts 3 deflect to have the first contacting portions 2a and the second contacting portions 3a slide on or in the first pads and the second pads of the substrate 6, respectively, when the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts 3 are pushed toward the respective first pads and the second pads of the substrate 6, the first contacts 2 and the second contacts 3 can electrically contact the respective first pads and the second pads of the substrate 6 with appropriate pushing forces.
With this, the first contacts 2 and the second contacts 3 of the connector 1 can be electrically connected to the pads of the substrate 6 without using reflowing or soldering. Therefore, according to this embodiment, even after the connector 1 is mounted on the substrate 6 and fixed with each other, the connector 1 or the substrate 6 can be repaired without heating the fixed structure for melting solder as these are connected without reflowing or soldering. It means that the connector 1 can surely be electrically connected to the substrate 6 while being capable of being repaired.
Further, when mounting the connector 1 on the substrate 6, the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts 2 slide on the respective first pads and the second pads of the substrate 6 while being pushed by the first pads and the second pads of the substrate 6. Therefore, the first contacts 2 and the second contacts 3 can wipe the surface of the respective first pads and the second pads of the substrate 6 so that contamination on the surfaces of the first pads and the second pads such as dirt, dust, oxide layers, rust or the like can be removed. With this, the electrical connection between the connector 1 and the substrate 6 can be ensured.
Further, as the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts 3 touch the respective pads of the substrate 6 at the initial placing position, the first contacting portions 2a and the second contacting portions 3a can smoothly slide on the respective first pads and the second pads of the substrate 6.
Further, as shown in
However, according to the connector 1 of the embodiment, as the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts facing each other before mounting the connector 1 on the substrate 6 separate from each other after the connector 1 is fixed to the substrate 6. Therefore, the interference between the electrical signals of the first contacts 2 and the second contacts 3 of the adjacent lines can be prevented so that the generation of noise can also be prevented. Thus, the reliability of the electrical connection can be improved in this point as well.
Further, according to this embodiment, as the first contacting portions 2a of the first contacts 2 and the second contacting portions 3a of the second contacts which are not initially facing each other such as the first contacting portions 2a of the line 20A and the second contacting portions 3a of the line 30B shown in
Further, according to this embodiment, as it is not necessary to connect the first contacts 2 and the second contacts 3 of the connector 1 with the pads of the substrate 6 by reflowing or soldering, a space for providing soldering paste is unnecessary.
Further, as the first contacting portions 2a of the first contacts 2 slide in the first width direction W1 while the second contacting portions 3a of the second contacts 3 slide in the second width direction W2, which is the opposite to the first width direction W1, the first contacts 2 and the second contacts 3 facing each other may be placed at the center of the connector 1 in the first width direction W1 and the second width direction W2.
Further, even when the plural lines of alignment of the first contacts 2 and the second contacts 3 are aligned, the size of the alignments in the first width direction W1 and the second width direction W2 can be formed smaller.
Further, as the first contacting portions 2a and the second contacting portions 3a slide only after mounting the connector 1 on the substrate 1, the size of the connector 1 before mounting on the substrate 6 can also be formed smaller and more compact.
For example, the connector 1 may be configured such that the first contacts 2 and the second contacts 3 do not touch the respective pads of the substrate at the initial placing position provided that the first contacts 2 and the second contacts 3 contact and slide on the pads of the substrate 6 while the fixing members (not shown in the drawings) of the substrate 6 are being fixed with the respective screws 5 of the connector 1. Such a configuration could include a case where wiping of the pads is not so necessary, or where friction forces at sliding are lower, for example.
Further, the alignment of the first contacts 2 and the second contacts 3 may be arbitrary changed.
Further, although it is described that the first contacts 2 are configured to include the offset portions 2h in the above embodiment, the second contacts 3 may be configured to include the offset portions instead of the first contacts 2.
The embodiment relates to a connector that can be applied for a home, an office or an industrial electronic device as it is capable of being surely electrically connected to a substrate and being easily repaired.
According to the embodiment, a connector surely electrically connected to a substrate while being capable of being repaired can be provided.
Further, the connector can be formed in a small size.
The present invention is not limited to the specifically disclosed embodiments, and variations and modifications may be made without departing from the scope of the present invention.
The present application is based on Japanese Priority Application No. 2011-49650 filed on Mar. 7, 2011, the entire contents of which are hereby incorporated herein by reference.
Number | Date | Country | Kind |
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2011-049650 | Mar 2011 | JP | national |
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Number | Date | Country |
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4280013 | Jun 2009 | JP |
Number | Date | Country | |
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20120231666 A1 | Sep 2012 | US |