Applicants claim priority under 35 U.S.C. §119 of Japanese Patent Application No. JP2010-234908 filed Oct. 19, 2010.
This invention relates to a connector which is configured to be mounted on a circuit board and is configured to be mated with a mating connector.
For example, a connector of this type is disclosed in JP-B2 4454651, contents of which are incorporated herein by reference. The connector of JP-B2 4454651 has a housing and a terminal installed in the housing. The terminal is prevented from being damaged when the mating connector mated with the connector is removed from the connector. Especially, according to a second embodiment disclosed in JP-B2 4454651, the terminal of the connector has an elastic portion shaped in a U-like shape (see FIGS. 6 and 7 of JP-B2 4454651). The elastic portion has a bottom arm, an upper-extending arm and a middle portion formed between the bottom arm and the upper-extending arm. The middle portion has a curved portion and an engaging protrusion formed on the curved portion. The engaging protrusion protrudes from the curved portion toward a lower end of a facing wall of the housing. The engaging protrusion is engaged with the facing wall when the mating connector is removed from the connector so that the terminal is prevented from being damaged.
The connector of JP-B2 4454651 is formed with a gap between the engaging protrusion and the facing wall under an unmated state where the connector is not mated with the mating connector. When the mating connector is removed, the engaging protrusion moves to the facing wall over the gap so that the engaging protrusion is engaged with the facing wall of the housing. However, the middle portion which is formed with the engaging protrusion is essentially difficult to be moved. Therefore, it is necessary to shorten the gap as possible.
However, it is impossible to avoid a variation within a tolerance when an actual product is produced. If the gap under the unmated state is designed to have a too small tolerance, the engaging protrusion might obstruct the terminal to be attached to the housing so that the terminal is unable to be installed into the housing.
On the other hand, if the gap is designed to have a relatively large tolerance, the engaging protrusion might not be engaged with the facing wall when the mating connector is removed from the connector. Even if the engaging protrusion is engaged with the facing wall, a position at which the engaging protrusion is engaged with the facing wall might be upper than a preferable position so that the terminal is damaged.
It is therefore an object of the present invention to provide a connector configured to be mated with and removed from a mating connector. The connector comprises a housing and a terminal. The terminal of the connector is able to be installed into the housing easily and securely. Moreover, the terminal is prevented from being damaged when a mating connector is removed from the connector.
One aspect of the present invention provides a connector matable with a mating connector having a plurality of mating terminals. The connector comprises a housing and a plurality of terminals. The housing has a side wall, a facing wall and a receiving depression. The side wall is an external wall of the housing and extends in a first direction. The facing wall is formed so as to face the side wall in a second direction perpendicular to the first direction. The receiving depression is formed between the side wall and the facing wall in the second so as to be depressed downward. The terminals is arranged in the first direction so as to be held by the housing. Each of the terminals has an attached portion, a first spring portion, an upward-extending portion, an elastic support portion and a contact portion. The attached portion is attached to the housing. The first spring portion is formed between the attached portion and the upward-extending portion so as to extend within the receiving depression. The upward-extending portion extends upward from the first spring portion. The elastic support portion further extends upward from the upward-extending portion. The contact portion is supported by the elastic support portion. The upward-extending portion has an abutting portion formed at a boundary between the upward-extending portion and the elastic support portion. The abutting portion is opposite to the facing wall. The elastic support portion is formed so as to be bent more easily than a spring formed with the first spring portion and the upward-extending portion. The contact portion is brought into contact with the mating terminal under a mated state where the connector is mated with the mating connector so that the abutting portion is pressed against the facing wall.
An appreciation of the objectives of the present invention and a more complete understanding of its structure may be had by studying the following description of the preferred embodiment and by referring to the accompanying drawings.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that the drawings and detailed description thereto are not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the present invention as defined by the appended claims.
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The upward-extending portion 140 has an abutting portion 145 formed at a boundary between the upward-extending portion 140 and the elastic support portion 150. The abutting portion 145 is opposite to the abutment portion 225 of the facing wall 220. As can be seen from
The elastic support portion 150 according to the present embodiment has a thin elastic portion 160 and a connecting portion 170. The thin elastic portion 160 is thinner than the upward-extending portion 140. In detail, each of the thin elastic portion 160 and the upward-extending portion 140 is shaped to have a uniform thickness. The thickness of the thin elastic portion 160 is smaller than the thickness of the upward-extending portion 140. The connecting portion 170 connects the upward-extending portion 140 and the thin elastic portion 160 with each other.
The abutting portion 145 is located at an upper end of the upward-extending portion 140 so that the abutting portion 145 is able to be moved relatively easily than other parts of the upward-extending portion 140 under the mated state. Furthermore, the thin elastic portion 160 is thinner than the upward-extending portion 140 so that the thin elastic portion 160 is more elastically-flexible than the upward-extending portion 140. More specifically, the elastic support portion 150 is formed so as to be bent more easily than a spring formed with the bottom portion 130 and the upward-extending portion 140. The contact portion 180 is mainly supported elastically by the thin elastic portion 160 of the elastic support portion 150 when the abutting portion 145 is pressed against the facing wall 220 under the mated state. Under the mated state, a movement of the contact portion 180 is mainly caused by an elastic deformation of the thin elastic portion 160 of the elastic support portion 150. On the other hand, the upward-extending portion 140 is hardly moved when the contact portion 180 is moved. According to the present embodiment, a pressed state of the abutting portion 145 where the abutting portion 145 is pressed against the facing wall 220 is maintained even when the mating connector 50 is removed from the connector 10.
The connecting portion 170 according to the present embodiment has a first end which borders the upward-extending portion 140 and a second end which borders the thin elastic portion 160. The connecting portion 170 becomes thinner gradually from the first end toward the second end. In other word, the connecting portion 170 is formed to be tapered. According to the present embodiment, the tapered-shape of the connecting portion 170 makes it possible to avoid a stress concentration to a boundary between the upward-extending portion 140 and the elastic support portion 150.
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The terminal 100 according to the present embodiment is made of a metallic intermediate member having an uniform thickness. The metallic intermediate member is pressed partially so that the pressed parts become thinner than the other parts. In other words, the pressed metallic intermediate member (pressed member) is formed with thin parts and thick parts. The terminal 100 is formed by bending the pressed member. According to the present embodiment, the pressed member is formed with a boundary portion between the thick part and the thin part. The boundary portion is not shaped as a sharp drop but a tapered portion which becomes thinner gradually from the thick part to the thin part. The connecting portion 170 of the elastic support portion 150 is made from the boundary portion of the pressed member. The attached portion 110, the downward-extending portion 120, the bottom portion 130 and the upward-extending portion 140 are formed by bending the thick parts. The thin elastic portion 160 of the elastic support portion 150 and the contact portion 180 are formed by bending the thin parts. As can be seen from the aforementioned description, the attached portion 110, the downward-extending portion 120, the bottom portion 130 and the upward-extending portion 140 have the same thickness as one another. Similarly, the thin elastic portion 160 and the contact portion 180 have the same thickness as each other.
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The elastic support portion 150 of the terminal 100 of the connector 10 according to the previously described embodiment has the thin elastic portion 160 which is formed to be thinner than the upward-extending portion 140 so as to realize the elastically-flexible spring. However, various modifications are possible with respect to the spring of the terminal 100.
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The terminal 100 of the connector 10 according to the previously described embodiment has the attached portion 110 and the downward-extending portion 120. However, various modifications are possible with respect to the installation of the terminal 100.
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The illustrated terminal 100c of the connector 10c has an attached portion 110c, a first spring portion 130, an upward-extending portion 140, an elastic support portion 150 and a contact portion 180. The attached portion 110c is attached to and held by the housing 200c so as to protrude downward (i.e. along the negative Z-direction) from the housing 200c. The first spring portion 130 is formed between the attached portion 110c and the upward-extending portion 140 so as to extend within the receiving depression 230c. According to the present modification, the first spring portion 130 extends from the attached portion 110c to the upward-extending portion 140. The upward-extending portion 140 extends upward (i.e. along the positive Z-direction) from the first spring portion 130. The elastic support portion 150 further extends upward (i.e. along the positive Z-direction) from the upward-extending portion 140. The contact portion 180 is supported by the elastic support portion 150. The first spring portion 130 connects an upper end of the attached portion 110c with a lower end of the upward-extending portion 140 in a state that the upper end and the lower end are apart from each other in the Y-direction. According to the present modification, similar to the previously described embodiment, the contact portion 180 is mainly supported elastically by the elastic support portion 150 when the abutting portion 145 is pressed against the abutment portion 225c of the facing wall 220c under the mated state of the connector 10c with a mating connector (not shown). According to the present modification, a movement of the contact portion 180 is mainly caused by an elastic deformation of the elastic support portion 150. According to the present modification, similar to the previously described embodiment, a pressed state of the abutting portion 145 where the abutting portion 145 is pressed against the facing wall 220c is maintained securely. Thus, it is possible to prevent the terminal 100c to be removed from the housing 200c or damaged when the mating connector is removed from the connector 10c.
The present application is based on a Japanese patent application of JP2010-234908 filed before the Japan Patent Office on Oct. 19, 2010, the contents of which are incorporated herein by reference.
While there has been described what is believed to be the preferred embodiment of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such embodiments that fall within the true scope of the invention.
Number | Date | Country | Kind |
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2010-234908 | Oct 2010 | JP | national |
Number | Name | Date | Kind |
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6010370 | Aihara et al. | Jan 2000 | A |
6905345 | Zhang | Jun 2005 | B2 |
7172433 | Tsai | Feb 2007 | B2 |
7320606 | Midorikawa | Jan 2008 | B2 |
7674115 | Midorikawa | Mar 2010 | B2 |
7748993 | Midorikawa et al. | Jul 2010 | B2 |
20090221157 | Midorikawa et al. | Sep 2009 | A1 |
Number | Date | Country |
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4454651 | Feb 2009 | JP |
Entry |
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Finnish Office Action dated Jan. 30, 2013 (and English translation thereof) in counterpart Finnish patent Application No. 20116032. |
Number | Date | Country | |
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20120094544 A1 | Apr 2012 | US |