Information
-
Patent Grant
-
6280237
-
Patent Number
6,280,237
-
Date Filed
Thursday, August 31, 200024 years ago
-
Date Issued
Tuesday, August 28, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Luebke; Renee
- Figueroa; Felix O.
Agents
- Casella; Anthony J.
- Hespos; Gerald E.
-
CPC
-
US Classifications
Field of Search
US
- 439 489
- 439 354
- 439 271
- 439 352
- 174 77 R
- 174 65 G
- 174 65 SS
-
International Classifications
-
Abstract
A female housing 20 is provided with a terminal accommodating portion 21 for accommodating female terminal fittings 24, a rubber ring 33 to be adhered to the inner circumferential surface of a receptacle of a male housing 10 to be connected with 20 is fitted on the outer circumferential surface of the terminal accommodating portion 21 and a spring holder 50 accommodating coil springs 60 provided with spring pressing members 59 at their front ends is mounted between the terminal accommodating portion 21 and an outer tubular portion 23. The rubber ring 33 is movable from a temporary mount position where a clearance is formed between the inner surface thereof and the outer surface of a locking portion 31 of the retainer 30 to a proper mount position where it is adhered to the terminal accommodating portion 21 over an entire circumference as the housings 10, 20 are connected with each other. Before connection, the spring members 59 of the spring holder 50 are in contact with the rear surface of the rubber ring 33 located in its temporary mount position.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a connector with a partial connection detecting function and a water preventing function.
2. Description of the Related Art
Prior art connectors that are used in essential circuits of an airbag or like device are provided with a means for preventing a partial connection of female and male connectors to prevent an erroneous operation of the device. One such prior art connector is disclosed in Japanese Unexamined Patent Publication No. 11-111390 and is shown in
FIG. 19
of this application. The prior art connector of
FIG. 19
includes a female housing
1
. A spring unit
2
is disposed in the female housing
1
and comprises a coil spring
2
A and a spring pressing member
2
B. The prior art connector further includes a male housing
4
. The male housing
4
includes a receptacle
5
, and a rib
5
A projects from an outer surface of the receptacle
5
. When the connection of the housings
1
and
4
is started, the rib
5
A pushes the spring pressing member
2
B to gradually compress the coil spring
2
A. If the connecting operation is interrupted halfway, the housings
1
and
4
are separated by a spring force accumulated in the coil spring
2
A, thereby preventing the housings
1
and
4
from being held in a partly connected condition.
Some of the above-described prior art connectors also must be watertight. To achieve a watertight connection, a rubber ring
6
is fitted on the outer circumferential surface of a back end of an inner tubular portion
3
of the female housing
1
so that the rubber ring
6
is sealed to the inner circumferential surface of the receptacle
5
of the male housing
4
.
There has been a gradually increasing demand to decrease the size of watertight connectors that have a partial connection detecting function. Accordingly, it has been considered to make such a connector smaller by providing the spring unit
2
in an inwardly retracted position with respect to a radial direction and by deleting the rib
5
A. Thus, the spring pressing member
2
B would be pushed by an end edge of the receptacle
5
. Additionally, an attempt could be made to retract the spring unit
2
to a position where the spring unit
2
overlaps the rubber ring
6
in radial direction. This construction would require the spring unit
2
to be provided behind the mount position of the rubber ring
6
, as shown in FIG.
20
. However, if the position of the spring unit
2
is displaced backward with respect to a connecting direction, the coil spring
2
A can be compressed only after the receptacle
5
of the male housing
4
has been inserted relatively deeply. Thus, the compression of the coil spring
2
A that exists when the connecting operation is interrupted halfway may not be sufficient to separate the terminal fittings in the housings
1
and
4
completely. Consequently, an electrical connection test may mistakenly detect that the connectors have been connected properly even though they are connected only partly.
A compression of the coil spring
2
A at an early stage of the connecting operation conceivably could avoid the above-described problems. Thus, it may be considered to extend the receptacle
5
of the male housing
4
forward as much as the spring unit
2
is displaced backward. However, such an arrangement makes the entire connector larger in the connecting direction, and therefore is not a realistic option. On the other hand, it may be considered to select a material having a high rigidity for the coil spring
2
A. Thus, a spring force that is large enough to separate the housings could be obtained even with a small degree of compression. However, this requires a larger force to connect the housings
1
and
4
, thereby adversely affecting the connecting operation. As a result, the prior art does not provide and acceptable solution to the need for a small watertight connector that is capable of detecting an incomplete connection.
In view of the above, it is an object of the present invention to provide an improved connector having reduced overall dimensions but allowing for a good waterproof function.
SUMMARY OF THE INVENTION
The subject invention is directed to a connector that comprises first and second connector housings that are at least partly connectable with each other. The first connector housing comprises a receptacle into which the second connector housing can be fit at least partly. The second connector housing comprises a biasing means for accumulating a biasing force to move the first connector housing away from the second connector housing when the biasing means is compressed elastically by the receptacle as the housings are connected. The connector further comprises a sealing ring, which preferably is mounted securely to the inner circumferential surface of the receptacle for holding the connector housings substantially watertight. The sealing ring is mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to a mating direction of the first connector housing. The sealing ring then is movable to the proper mount position by a moving means provided between or by the connector housings as the connector housings are connected. Additionally, the biasing means is provided behind the sealing ring to radially overlap the sealing ring in the temporary mount position. That is, the biasing means is at least partly at the same radial distance as the sealing ring or is at least partly adjacent the sealing ring.
When the connection of the connector housings is started, the biasing means is pushed by the end edge of the receptacle and is compressed elastically. Additionally, the sealing ring is moved from the temporary mount position toward the proper mount position by the moving means. When the connector housings are connected properly, the sealing ring has been moved to the proper mount position and has been sealed securely to the second connector housing and the inner circumferential surface of the receptacle to provide a stable watertight connection between the connector housings. Here, unless the sealing ring is moved from the temporary mount position, the watertight connection between the connector housings is incomplete even if the connector housings are properly connected.
The biasing means is provided in an inwardly retracted position where it overlaps the sealing ring in a radial direction. Consequently, the radial dimension of the connector can be shortened. An attempt to make the connector smaller causes the biasing means to be behind the rubber ring, and delays the time at which the biasing means is pushed by the receptacle. However, in the subject invention, the biasing means is positioned behind the sealing ring in the temporary mount position, which is more forward than the proper or final mount position of the sealing ring with respect to a depth direction. Consequently, the biasing means can be provided more forward by a distance approximately equal to the distance that the sealing ring is moved. Therefore, the receptacle can start pushing the biasing means at an early stage of the connecting operation.
A sealed space preferably is formed inside the receptacle by or in cooperation with the second connector housing while the connector housings are being connected, and air in the sealed space is compressed to produce an air pressure as the connection progresses. The moving means may comprise or may be formed by the resulting air pressure. Thus, the sealing ring is moved to the proper mount position by the resulting air pressure.
A pushing portion may project from the inner surface of the receptacle for pushing the sealing ring as the connector housings are connected, and the moving means may comprise the pushing portion. Thus, the sealing ring can be moved to the proper mount position by directly pushing the sealing ring with the pushing portion as the connector housings are connected.
As explained above, the moving means preferably is formed by a pressure of air compressed in a sealed space defined inside the receptacle between the second connector housing and a pushing portion on the inner surface of the receptacle. Thus, the air pressure preferably pushes the sealing ring as the connector housings are connected. However, if air should leak from the sealed space, the pushing portion that projects from the inner surface of the receptacle directly pushes the sealing ring. Therefore, the sealing ring can be moved securely to the proper mount position.
The second connector housing preferably is formed to accommodate at least parts of terminal fittings. A retainer preferably is mountable transversely on the second connector housing, and is configured for locking the terminal fittings in the second connector housing. A clearance preferably is formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position. However, the inner surface of the sealing ring preferably is sealed securely to the second connector housing over substantially an entire circumference.
A transversely mounted retainer usually is mounted before a sealing ring to provide a watertight connection. Thus, if an attempt is made to mount the sealing ring as forward as possible, it may be necessary to locate the sealing ring in a position where it overlaps the retainer. In such a position, a clearance may be formed between the sealing ring and the retainer. Then, the sealing ring cannot be secured where the clearance is formed, and an incomplete watertight connection is provided between the connector housings.
If the sealing ring radially overlaps the retainer in its temporary mount position, and is moved to its proper mount position where it is secured to the second connector housing over the entire circumference by properly connecting the connector housings, a stable watertight connection can be achieved between the connector housings.
According to a further preferred embodiment, the connector comprises a biasing means holder mountable in or on the other connector housing for holding the biasing means. A movement range of the biasing means holder may be restricted by the interaction of locking means on the biasing means holder with a mating locking means on the second connector housing.
The biasing means holder may comprise an escape recess for allowing a locking means on one of the connector housings to be deflected when coming into engagement with a mating locking means provided on the other of the connector housings. A portion of the escape recess may be formed to restrict a movement range of the biasing means holder by interacting with the deflected locking means.
These and other objects, features and advantages of the present invention will become apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded plan view in section of a connector according to one embodiment of the invention.
FIG. 2
is an exploded side in section of the connector.
FIG. 3
is a front view of a male housing.
FIG. 4
is a front view of a female housing.
FIG. 5
is a rear view of the female housing.
FIG. 6
is a side view in section of the female housing and a spring holder.
FIG. 7
is a section of the female housing and the spring holder along line
7
—
7
of FIG.
4
.
FIG. 8
is a sectional view of the female housing similar to
FIG. 7
, but having the spring holder mounted therein.
FIG. 9
is a front view of the spring holder.
FIG. 10
is a plan view in section showing a state where a receptacle is in contact with spring pressing members.
FIG. 11
is a side view in section showing a state where a lock arm has moved onto a locking projection.
FIG. 12
is a partial enlarged section showing a state where a holding arm is engaged with a hooking projection.
FIG. 13
is a plan view in section showing a state where coil springs are compressed.
FIG. 14
is a side view in section showing a state immediately before the lock arm is engaged with the locking projection.
FIG. 15
is a partial enlarged section showing a state where the holding arm is caused to undergo an elastic deformation by a receptacle.
FIG. 16
is a plan view in section showing a state where the housings are properly connected to move the spring holder.
FIG. 17
is a side view in section showing a state where the lock arm is engaged with the locking projection.
FIG. 18
is a partial enlarged section showing a state of the holding arm completely moved onto the receptacle.
FIG. 19
is a side view in section showing a prior art connector.
FIG. 20
is a diagram showing a state where a spring unit is retracted up to a position where it overlaps a rubber ring in radial direction.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
A male connector housing in accordance with the invention is identified generally by the numeral
10
in
FIGS. 1 and 2
, and a female connector housing is identified generally by the numeral
20
. The male and female housings
10
and
20
each have front ends that are at least partly connectable with each other along an inserting or mating direction
1
. A spring holder
50
is mountable in the female housing
20
and is provided with coil springs
60
.
The male housing
10
may be coupled directly to a piece of electrical equipment. As shown in
FIG. 1
to
3
, four male terminal fittings
12
project substantially side-by-side in a receptacle
11
that is open forwardly and has a substantially flat ring shape. A locking projection
13
with a slanted front surface is provided substantially in the middle of the upper surface of the receptacle
11
, and a projection
14
is provided on a right side surface of the receptacle
11
, as shown in FIG.
3
. The projection
14
prevents an upside-down insertion of the male housing
10
into a female housing
20
during a connection operation.
The female housing
20
, as shown in
FIGS. 1
,
2
and
4
, is unitarily molded from a nonconductive material, and includes a terminal accommodating portion
21
that accommodates a plurality of female terminal fittings
24
. A lock arm
22
is formed unitarily on the upper surface of a terminal accommodating portion
21
, and a substantially rectangular outer tubular portion
23
substantially surrounds the terminal accommodating portion
21
and the lock arm
22
. The outer tubular portion
23
is hollow in forward and backward directions, and is configured such that the receptacle
11
of the male housing
10
can be inserted into the front of the outer tubular portion
23
and can be fitted at least partly around the terminal accommodating portion
21
. The spring holder
50
is mountable into the outer tubular portion
23
from behind.
Four cavities
25
are provided substantially side by side in the terminal accommodating portion
21
for at least partly accommodating the female terminal fittings
24
. The insides of the respective cavities
25
are held watertight by waterproof rubber plugs
26
that are mounted on the rear ends of the female terminal fittings
24
and that are secured against the inner surfaces of the rear halves of the cavities
25
.
The female terminal fittings
24
are doubly locked in the respective cavities
25
. In particular, the female terminal fittings
24
have locking portions
27
that are cut and bent to open in a forward direction, as shown in FIG.
2
. Locking groves
28
are formed in the upper and lower walls of the front half of each cavity
25
for engagement respectively with the locking portions
27
of the corresponding female terminal fittings
24
. Additionally, a retainer mount groove
29
is formed slightly forward of the longitudinal center of the terminal accommodating portion
21
, and a retainer
30
is mounted transversely in the retainer mount groove
29
for redundant locking of the female terminal fittings in the respective cavities
25
.
The retainer
30
includes a locking portion
31
to be inserted into the retainer mount groove
29
and a holding portion
32
located before the locking portion
31
for substantially holding or interacting with the outer circumferential surface of the terminal accommodating portion
21
. The retainer
30
can be mounted in a full locking position where locking sections
31
A of the locking portion
31
engage the female terminal fittings
24
to lock them in the cavities
25
. The retainer
30
also can be mounted in a partial locking position displaced in a direction normal to
FIG. 1
where the locking sections
31
A are retracted from the cavities
25
to permit insertion and withdrawal of the female terminal fittings
24
into and from the cavities
25
. The outer circumferential surface of the terminal accommodating portion
21
on which the holding portion
32
is mounted is stepped. Specifically, this surface is recessed at a location slightly before the retainer mount groove
29
and at the right half shown in FIG.
4
.
As shown in
FIGS. 1 and 2
, a rubber ring
33
is provided to achieve a watertight fit between the housings
10
and
20
. More particularly, the rubber ring
33
is fitted in the terminal accommodating portion
21
at a position immediately behind the holding portion
32
of the retainer
30
where the retainer mount groove
29
is formed. The rubber ring
33
is held in contact with the holding portion
32
of the retainer
30
as shown in
FIG. 2
, and thereby is prevented from coming out to the front. When the retainer
30
is located in an unillustrated partial locking position, the outer surface of the locking portion
31
radially overlaps the inner surface of the rubber ring
33
and is held substantially in contact with the inner surface of the rubber ring
33
. When the retainer
30
is moved to the full locking position shown in
FIG. 1
, a clearance CL is formed between the outer surface of the locking portion
31
and the inner surface of the rubber ring
33
. The clearance CL has a width corresponding to the moved distance of the retainer
30
.
The outer circumferential surface of the terminal accommodating portion
21
at a position spaced slightly backward from the rubber ring
33
is widened outwardly, thereby forming a stepped portion
34
as shown in FIG.
4
. The height of the stepped portion
34
is set such that the upper surface of the stepped portion
34
is substantially at the same height as the inner surface of the receptacle
11
of the male housing
10
. Accordingly, the receptacle
11
is fitted onto the outer circumferential surface of the stepped portion
34
. On the other hand, as shown in
FIGS. 1 and 4
, groove-shaped recesses
35
are formed in the middle of each of the left and right side surfaces of the stepped portion
34
. Spring pressing members
59
of the spring holder
50
are fit at least partly in the recesses
35
.
As shown in
FIG. 2
, the seesaw-shaped elastically deformable lock arm
22
is provided on the upper surface of the terminal accommodating portion
21
behind the stepped portion
34
to extend in longitudinal or forward and backward directions. A hook-shaped locking claw
22
A is provided at the front end of the lock arm
22
. When the housings
10
and
20
are properly connected, this locking claw
22
A is engaged with the locking projection
13
to lock the housings
10
and
20
with each other.
Hooks
36
project obliquely away from the outer circumferential surface of the terminal accommodating portion
21
at the opposite sides of the base end of the lock arm
22
and at the corners of the upper surface of the terminal accommodating portion
21
, as shown in FIG.
4
. The front ends of the hooks
36
are located substantially at the same position as the base end of the lock arm
22
and the rear end surfaces of the hooks
36
are slanted. The hooks
36
function to catch holding arms
57
of the spring holder
50
.
The outer tubular portion
23
is connected to the bottom surface of the rear part of the terminal accommodating portion
21
and at the rear side of the female housing
20
, as shown in FIG.
5
. Specifically, left and right bottom parts of the outer tubular portion
23
projecting sideways from the bottom surface of the terminal accommodating portion
21
, and side walls
23
A project upwardly from outer extremes of the left and right bottom parts of the outer tubular portion
23
. The side walls
23
A are connected by an upper wall
23
B, which is spaced from the lock arm
22
by a specified distance. A substantially gate-shaped space is defined by the upper wall
23
B and the side walls
23
A and opens to the rear. The spring holder
50
can be mounted through this rear opening.
A section of the outer tubular portion
23
at the front side of the female housing
20
has a substantially ring-shape defined by the upper wall
23
B, the side walls
23
A and a bottom wall
23
C. The bottom wall
23
C connects the side walls
23
A and projects forward from the bottom wall of the terminal accommodating portion
21
, as shown in
FIGS. 2 and 4
. The receptacle
11
of the male housing
10
can be inserted at least partly into the outer tubular portion
23
. Further, as shown in
FIG. 2
, a front wall
37
hangs down from the front edge of the outer tubular portion
23
to limit forward movement of the spring holder
50
. The side walls
23
A are spaced more narrowly apart at the front half than at the rear half, thereby forming stepped portions
38
. Further, the upper side wall
23
A in
FIG. 1
is formed with an opening
39
through which the retainer
30
can be mounted on the terminal accommodating portion
21
.
The spring holder
50
is mounted in the female housing
20
for movement in longitudinal or forward and backward directions as shown in
FIGS. 1 and 2
. The spring holder
50
, as shown in
FIG. 9
, has a substantially plate-shaped or flat main body
51
and a pair of legs
52
that project down from opposite sides of the bottom surface of the main body
51
. The main body
51
of the spring holder
50
is accommodated at least partly between the lock arm
22
and the upper wall
23
B of the outer tubular portion
23
in the female housing
20
, as shown in FIG.
2
. The legs
52
of the spring holder
50
are accommodated at least partly between the terminal accommodating portion
21
and the side walls
23
A of the outer tubular portion
23
, as shown in FIG.
1
.
A pair of guides
53
project from opposite side surfaces of the main body
51
as shown in FIG.
9
. The guides
53
are fitted into guide grooves
40
formed in the side walls
23
A of the outer tubular portion
23
, as shown in
FIG. 5
, to guide longitudinal or forward and backward movements of the spring holder
50
. The lower surface of the main body
51
is formed with an escape recess
54
to permit an upward substantially elastic deformation of the lock arm
22
away from the male housing
10
, as shown in
FIG. 2. A
backward movement of the spring holder
50
is restricted by the engagement of the front end surface of the elastically deformed lock arm
22
with the front surface of the escape recess
54
, as shown in FIG.
11
.
An operable portion
55
is provided substantially in the middle of the rear end of the main body
51
, and two projections
56
are provided before the operable portion
55
, as shown in
FIGS. 6 and 9
. The projections
56
can be fit at least partly into grooves
41
formed in the inner surface of an upper portion of the outer tubular portion
23
, and can be engaged with projections
42
at the rear ends of the grooves
41
, to stop a backward movement of the spring holder
50
. The projections
56
preferably are positioned such that the rear end of the spring holder
50
is substantially flush with the rear end of the female housing
20
when the spring holder
50
is moved backward, as shown in FIG.
17
.
The legs
52
extend from the rear end of the main body
51
to a position slightly forward from the longitudinal center of the main body
51
, as shown in FIG.
6
. The legs
52
also project transversely from the main body
51
and then bend downward, as shown in FIG.
9
.
The elastically deformable holding arm
57
is provided at the inside of the bent portion of each leg
52
, and is inclined obliquely. Deformation permitting spaces S are defined obliquely upward from the holding arms
57
for permitting the elastic deformation of the holding arms
57
. A hook-shaped locking claw
57
A is provided at the front end of each holding arm
57
, and a backward movement of the spring holder
50
is restricted by the engagement of the locking claws
57
A and the hooks
36
of the terminal accommodating portion
21
. An end surface of the receptacle
11
of the male housing
10
that has been fitted from front can contact the front ends of the locking claws
57
A. When the receptacle
11
is fitted properly, the receptacle
11
pushes the locking claws
57
A up to disengage them from the hooks
36
.
A spring accommodating portion
58
is provided at the bottom end of each leg
52
. The spring accommodating portion
58
at least partly accommodates the coil spring
60
with the spring pressing member
59
at its front end, as shown in FIG.
6
. With reference to
FIG. 1
, a wall
61
extends from an outer position of the front end of the spring accommodating portion
58
up to a position near the center of the spring pressing member
59
. The engagement of the spring pressing member
59
with the wall
61
prevents the coil springs
60
from coming out. The receptacle
11
of the male housing
10
is inserted into the spring accommodating portion
58
from front through open portions that are not covered by the walls
61
. Thus, the receptacle
11
pushes the spring members
59
to compress the coil springs
60
while accumulating spring forces therein. A guide projection
59
A projects inwardly from each spring pressing member
59
, and is fitted at least partly in the corresponding recess
35
of the terminal accommodating portion
21
when the spring pressing member
59
is displaced forward and backward. In this way, movements of the spring members
59
are guided.
Projections
62
project in positions at the inner sides of the legs
52
, as shown in
FIG. 9
, and behind the holding arms
57
, as shown in FIG.
7
. The projections
62
stop a backward movement of the spring holder
50
, and thus are functionally similar to the projections
56
on the upper surface of the main body
51
. The projections
62
can be fit into grooves
43
at the opposite sides of the lock arm
22
on the upper surface of the terminal accommodating portion
21
and can be engaged with projections
44
at the rear ends of the grooves
43
.
As shown in
FIG. 1
, the walls
61
of the spring accommodating portions
58
abut against the stepped portions
38
formed on the side walls
23
A of the outer tubular portion
23
. The spring members
59
in the spring accommodating portion
58
have their guide projections
59
A held substantially in contact with the side surfaces of the terminal accommodating portion
21
, and the front surfaces are held in contact with the rear surface of the rubber ring
33
. Thus, the spring members
59
, the coil springs
60
and the rubber ring
33
are arranged to overlap each other in the radial directions of the female housing
20
. Stated differently, the spring members
59
, the coil springs
60
and the rubber ring
33
are provided at least partly at the same radial distance from a center axis of the connector or with respect to a mating or inserting direction I of the housings
10
and
20
or are radially adjacent.
Specifically, outer peripheral portions of the front surface of the spring members
59
are held substantially in contact with the walls
61
of the spring accommodating portions
58
, the sides of their front surfaces toward the spring members
59
A are held substantially in contact with the rubber ring
33
, and center portions of their front surfaces are exposed to the front between the walls
61
and the rubber ring
33
. The spring members
59
have these exposed center portions of their front surfaces pushed by the end surface of the receptacle
11
to be inserted from the front.
The rubber ring
33
is mounted in its temporary mount position behind the holding portion
32
of the retainer
30
where it overlaps the retainer mount groove
29
. In this temporary mount position, there is a clearance between the rubber ring
33
and the outer surface of the locking portion
31
, as described above. Additionally, the rubber ring
33
is mounted loosely to the outer circumferential surface of the terminal accommodating portion
21
. As a result, an incomplete watertight engagement exists. However, the rubber ring
33
is moved backward from its temporary mount position as the housings
10
and
20
become fully connected. After this movement, the rubber ring
33
is in a proper mount position immediately behind the retainer mount groove
29
where the rubber ring
33
is secured completely to the outer circumferential surface of the terminal accommodating portion
21
over an entire circumference, as shown in FIG.
16
. The rear surface of the rubber ring
33
abuts against the recesses
35
of the terminal accommodating portion
21
in this proper mount position. Movement of the rubber ring
33
to the proper and final mount position secures a stable and watertight fit between the housings
10
and
20
.
A pushing portion
15
projects inwardly from the inner surface of the receptacle
11
of the male housing
10
in a position located backward from the front end of the receptacle
11
by a specified distance. Additionally, the pushing portion
15
extends around the entire inner circumference of the receptacle
11
. The pushing portion
15
is brought directly into contact with the front surface of the rubber ring
33
and pushes the rubber ring
33
to its proper mount position as the housings
10
and
20
are connected.
An early stage of the engagement of the housings
10
and
20
brings the rubber ring
33
into contact with the leading end of the inner surface of the receptacle
11
of the male housing
10
. Additionally, the locking claw
22
A of the lock arm
22
contacts the locking projection
13
above the receptacle
11
. As a result, the lock arm
22
is moved onto the locking projection
13
and is deformed elastically upward or away from the receptacle
11
, as shown in FIG.
11
. The deformed lock arm
22
enters the escape recess
54
of the main body
51
of the spring holder
50
, and the front end surface of the locking claw
22
A contacts the front surface of the escape recess
54
to restrict backward movement of the spring holder
50
. Backward movement of the spring holder
50
also is restricted by the engagement of the holding arms
57
of the spring holder
50
with the hooks
36
of the terminal accommodating portion
21
.
As shown in
FIG. 10
, the end surface of the receptacle
11
contacts the center portions of the spring pressing members
59
. At this time, the rubber plugs
26
seal the cavities
25
of the female housing
20
, and the rubber ring
33
provides a watertight seal between the housings
10
and
20
. Accordingly, a sealed space SS is enclosed by the receptacle
11
. At this stage, the leading ends of the male terminal fittings
12
are slightly in contact with the female terminal fittings
24
. If the connecting operation proceeds further from this state, the end surface of the receptacle
11
pushes the spring members
59
to compress the coil springs
60
and/or air in the sealed space SS. The resulting air pressure will move the rubber ring
33
backward from its temporary mount position.
The lock arm
22
is moved completely onto the locking projection
13
to increase its angle of inclination further, as shown in FIG.
14
. On the other hand, as shown in
FIG. 15
, the front end surfaces of the locking claws
57
A of the holding arms
57
contact the end surface of the receptacle
11
and the locking claws
57
A are raised. As a result, the holding arms
57
are deformed elastically. At this stage, the locking claws
57
A still are engaged with the hooks
36
, although to a reduced degree. Consequently, backward movement of the spring holder
50
still is restricted doubly.
As explained above, the receptacle
11
already has compressed the coil springs
60
when the housings
10
and
20
are in a partly connected condition. If the connecting operation should be interrupted with the housings
10
and
20
partly connected, the spring forces accumulated in the compressed coil springs
60
are released to separate the housings
10
and
20
. This separation of the housings
10
and
20
provides a clear indication of a partial connection. Here, as shown in
FIGS. 10 and 11
, the male terminal fittings
12
and the female terminal fittings
24
are engaged with each other only to a relatively small degree when the receptacle
11
contacts the spring members
59
. Since the compression of the coil springs
60
can be started at an early stage of the connecting operation, the coil springs
60
can be compressed sufficiently when the housings
10
and
20
are connected partly, so that the housings
10
and
20
are pulled apart to positions where the terminal fittings
12
and
24
are separated completely from each other.
When the housings
10
and
20
are connected properly, the locking claws
57
A of the holding arms
57
are moved completely onto the upper surface of the receptacle
11
, as shown in
FIG. 18
, and thereby are disengaged from the hooks
36
. Substantially simultaneously, the locking claw
22
A of the lock arm
22
moves over the locking projection
13
. Thus, the lock arm
22
is restored elastically to its original shape and engages the locking projection
13
, as shown in
FIG. 17
, to lock the housings
10
and
20
together. As the lock arm
22
is restored elastically, the front end surface of the locking claw
22
A is disengaged from the front surface of the escape recess
54
of the spring holder
50
to effect unlocking. In this way, the restriction on the backward movement of the spring holder
50
by the holding arms
57
and the lock arm
22
is released.
Spring forces accumulated in the compressed coil springs
60
then are released, and the spring holder
50
is moved backward, as shown in FIG.
16
. As the spring holder
50
moves, the projections
56
on the upper surface of the main body
51
of the spring holder
50
and the projections
62
on the lower surfaces of the legs
52
slide along the grooves
41
,
43
of the female housing
20
, and contact the projections
42
,
44
at the rear ends of the grooves
41
,
43
, respectively, thereby stopping the backward movement of the spring holder
50
and preventing the spring holder
50
from coming out of the female housing
20
. At this stage, the rubber ring
33
is moved to its proper mount position, and any further backward movement of the rubber ring
33
is restricted by the contact with the stepped portions
34
. Thus the rubber ring
33
is sealed completely to the outer circumferential surface of the terminal accommodating portion
21
and the inner circumferential surface of the receptacle
11
to provide a stable watertight fit between the housings
10
and
20
.
At this time, the coil springs
60
are returned to their natural lengths, as shown in
FIG. 16
, and hence no force acts to separate the properly connected housings
10
and
20
. Further, the front part of the escape recess
54
in the main body
51
of the backwardly-moved spring holder
50
is located above the lock arm
22
and presses the lock arm
22
, as shown in FIG.
17
. Thus, upward elastic deformation of the lock arm
22
is restricted, and, as a result, the locking projection
13
is locked doubly to the housings
10
,
20
connected with an improved force.
If the sealed space enclosed by the receptacle
11
leaks, there may not be sufficient air pressure to move the rubber ring
33
to its proper mount position. In such a case, the rubber ring
33
is moved to its proper mount position by direct pushing forces exerted by the pushing portion
15
that projects from the inner circumferential surface of the receptacle
11
.
As described above, the connector of the subject invention can be made smaller by overlapping the rubber ring
33
, the coil springs
60
and the spring members
59
in the radial directions of the female housing
20
. Further, the rubber ring
33
is moved from the temporary mount position to the proper mount position where the rubber ring
33
displays a stable water preventing function as the housings
10
and
20
are connected. Thus, the receptacle
11
can start pushing the spring members
59
as much as the rubber ring
33
is moved at an early stage of the operation of connecting the housings
10
,
20
. Furthermore, since the center portions of the spring members
59
can be pushed by the end surface of the receptacle
11
, the coil springs
60
can be compressed stably.
The present invention is not limited to the above described and illustrated embodiment. For example, following embodiments also are embraced by the technical scope of the invention as defined in the claims. Besides these embodiments, various changes can be made without departing from the scope and spirit of the invention as defined in the claims.
Although the pushing portion is provided to securely push the rubber ring to its proper mount position in the foregoing embodiment, it may not necessarily be provided.
The rubber ring may be moved, for example, by the pushing portion without depending on the air pressure as described in the foregoing embodiment.
Claims
- 1. A connector, comprising:first and second connector housings at least partly connectable with each other, the first connector housing comprising a receptacle to which the second connector housing is at least partly fiftable, and the second connector housing comprising a biasing member disposed for being elastically compressed by the receptacle as the connector housings are connected and for accumulating a biasing force to urge the connector housings away from each other, and a sealing ring disposed for secure engagement against an inner circumferential surface of the receptacle to hold the connector housings substantially watertight, the sealing ring being mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to an inserting direction of the first connector housing and a moving means provided between the connector housings for moving the sealing ring to a proper mount position as the connector housings are connected, the biasing member being provided behind the sealing ring relative to the inserting direction, and the biasing member being disposed such that portions of the biasing member align with portions of the sealing ring along the inserting direction, a sealed space being formed inside the receptacle between the connector housings while the connector housings are being connected, a moving means comprising air in the sealed space that is compressed to produce an air pressure as the connection progresses.
- 2. A connector according to claim 1, wherein the moving means further comprises a pushing portion for pushing the sealing ring as the connector housings are connected, the pushing portion projecting from an inner surface of the receptacle.
- 3. A connector according to claim 1, wherein the second connector housing is formed to at least partly accommodate terminal fittings, a retainer for locking the terminal fittings being mountable transversely on the second connector housing, and a clearance being formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position while the inner surface of the sealing ring is secured to the second connector housing over substantially an entire circumference.
- 4. A connector according to claim 3, wherein the sealing ring is provided in overlapping relationship with the retainer in the temporary mount position, and wherein the sealing ring is spaced from the retainer in the properly mounted position.
- 5. A connector according to claim 4, wherein the biasing member and the sealing ring abut in the temporary mount position.
- 6. A connector according to claim 1, further comprising a biasing member holder mountable in or on the second connector housing for holding the biasing member.
- 7. A connector according to claim 6, wherein a movement range of the biasing member holder is restricted by interaction of locking member on the biasing member holder with mating locking member on the second connector housing.
- 8. A connector according to claim 7, wherein the biasing member holder comprises an escape recess for allowing a locking member provided on the first connector housing to be deflected when coming into engagement with a mating locking member provided on the second connector housing.
- 9. A connector according to claim 8, wherein a portion of the escape recess is formed to restrict a movement range of the biasing member holder by interacting with the deflected locking means.
- 10. A connector, comprising:first and second connector housings at least partly connectable with each other, the first connector housing comprising a receptacle to which the second connector housing is at least partly fittable, and the second connector housing comprising a biasing member disposed for being elastically compressed by the receptacle as the connector housings are connected and for accumulating a biasing force to urge the connector housings away from each other, and a sealing ring disposed for secure engagement against an inner circumferential surface of the receptacle to hold the connector housings substantially watertight, the sealing ring being mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to an inserting direction of the first connector housing and a moving means provided between the connector housings for moving the sealing ring to a proper mount position as the connector housings are connected, the biasing member being provided behind the sealing ring relative to the inserting direction, and the biasing member being disposed such that portions of the biasing member align with portions of the sealing ring along the inserting direction, the second connector housing being formed to at least partly accommodate terminal fittings, a retainer for locking the terminal fittings being mountable transversely on the second connector housing, a clearance being formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position and when the inner surface of the sealing ring is secured to the second connector housing over substantially an entire circumference, the sealing ring being provided in overlapping relationship with the retainer in the temporary mount position and abutting the biasing member in the temporary mount position, the sealing ring being spaced from the retainer in the proper mount position.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-256890 |
Sep 1999 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
6024595 |
Saba et al. |
Feb 2000 |
|
6045403 |
Werner et al. |
Apr 2000 |
|
6109956 |
Kawase et al. |
Aug 2000 |
|
Foreign Referenced Citations (1)
Number |
Date |
Country |
0 896 386 |
Feb 1999 |
EP |