Connector

Information

  • Patent Grant
  • 6280237
  • Patent Number
    6,280,237
  • Date Filed
    Thursday, August 31, 2000
    24 years ago
  • Date Issued
    Tuesday, August 28, 2001
    23 years ago
Abstract
A female housing 20 is provided with a terminal accommodating portion 21 for accommodating female terminal fittings 24, a rubber ring 33 to be adhered to the inner circumferential surface of a receptacle of a male housing 10 to be connected with 20 is fitted on the outer circumferential surface of the terminal accommodating portion 21 and a spring holder 50 accommodating coil springs 60 provided with spring pressing members 59 at their front ends is mounted between the terminal accommodating portion 21 and an outer tubular portion 23. The rubber ring 33 is movable from a temporary mount position where a clearance is formed between the inner surface thereof and the outer surface of a locking portion 31 of the retainer 30 to a proper mount position where it is adhered to the terminal accommodating portion 21 over an entire circumference as the housings 10, 20 are connected with each other. Before connection, the spring members 59 of the spring holder 50 are in contact with the rear surface of the rubber ring 33 located in its temporary mount position.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a connector with a partial connection detecting function and a water preventing function.




2. Description of the Related Art




Prior art connectors that are used in essential circuits of an airbag or like device are provided with a means for preventing a partial connection of female and male connectors to prevent an erroneous operation of the device. One such prior art connector is disclosed in Japanese Unexamined Patent Publication No. 11-111390 and is shown in

FIG. 19

of this application. The prior art connector of

FIG. 19

includes a female housing


1


. A spring unit


2


is disposed in the female housing


1


and comprises a coil spring


2


A and a spring pressing member


2


B. The prior art connector further includes a male housing


4


. The male housing


4


includes a receptacle


5


, and a rib


5


A projects from an outer surface of the receptacle


5


. When the connection of the housings


1


and


4


is started, the rib


5


A pushes the spring pressing member


2


B to gradually compress the coil spring


2


A. If the connecting operation is interrupted halfway, the housings


1


and


4


are separated by a spring force accumulated in the coil spring


2


A, thereby preventing the housings


1


and


4


from being held in a partly connected condition.




Some of the above-described prior art connectors also must be watertight. To achieve a watertight connection, a rubber ring


6


is fitted on the outer circumferential surface of a back end of an inner tubular portion


3


of the female housing


1


so that the rubber ring


6


is sealed to the inner circumferential surface of the receptacle


5


of the male housing


4


.




There has been a gradually increasing demand to decrease the size of watertight connectors that have a partial connection detecting function. Accordingly, it has been considered to make such a connector smaller by providing the spring unit


2


in an inwardly retracted position with respect to a radial direction and by deleting the rib


5


A. Thus, the spring pressing member


2


B would be pushed by an end edge of the receptacle


5


. Additionally, an attempt could be made to retract the spring unit


2


to a position where the spring unit


2


overlaps the rubber ring


6


in radial direction. This construction would require the spring unit


2


to be provided behind the mount position of the rubber ring


6


, as shown in FIG.


20


. However, if the position of the spring unit


2


is displaced backward with respect to a connecting direction, the coil spring


2


A can be compressed only after the receptacle


5


of the male housing


4


has been inserted relatively deeply. Thus, the compression of the coil spring


2


A that exists when the connecting operation is interrupted halfway may not be sufficient to separate the terminal fittings in the housings


1


and


4


completely. Consequently, an electrical connection test may mistakenly detect that the connectors have been connected properly even though they are connected only partly.




A compression of the coil spring


2


A at an early stage of the connecting operation conceivably could avoid the above-described problems. Thus, it may be considered to extend the receptacle


5


of the male housing


4


forward as much as the spring unit


2


is displaced backward. However, such an arrangement makes the entire connector larger in the connecting direction, and therefore is not a realistic option. On the other hand, it may be considered to select a material having a high rigidity for the coil spring


2


A. Thus, a spring force that is large enough to separate the housings could be obtained even with a small degree of compression. However, this requires a larger force to connect the housings


1


and


4


, thereby adversely affecting the connecting operation. As a result, the prior art does not provide and acceptable solution to the need for a small watertight connector that is capable of detecting an incomplete connection.




In view of the above, it is an object of the present invention to provide an improved connector having reduced overall dimensions but allowing for a good waterproof function.




SUMMARY OF THE INVENTION




The subject invention is directed to a connector that comprises first and second connector housings that are at least partly connectable with each other. The first connector housing comprises a receptacle into which the second connector housing can be fit at least partly. The second connector housing comprises a biasing means for accumulating a biasing force to move the first connector housing away from the second connector housing when the biasing means is compressed elastically by the receptacle as the housings are connected. The connector further comprises a sealing ring, which preferably is mounted securely to the inner circumferential surface of the receptacle for holding the connector housings substantially watertight. The sealing ring is mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to a mating direction of the first connector housing. The sealing ring then is movable to the proper mount position by a moving means provided between or by the connector housings as the connector housings are connected. Additionally, the biasing means is provided behind the sealing ring to radially overlap the sealing ring in the temporary mount position. That is, the biasing means is at least partly at the same radial distance as the sealing ring or is at least partly adjacent the sealing ring.




When the connection of the connector housings is started, the biasing means is pushed by the end edge of the receptacle and is compressed elastically. Additionally, the sealing ring is moved from the temporary mount position toward the proper mount position by the moving means. When the connector housings are connected properly, the sealing ring has been moved to the proper mount position and has been sealed securely to the second connector housing and the inner circumferential surface of the receptacle to provide a stable watertight connection between the connector housings. Here, unless the sealing ring is moved from the temporary mount position, the watertight connection between the connector housings is incomplete even if the connector housings are properly connected.




The biasing means is provided in an inwardly retracted position where it overlaps the sealing ring in a radial direction. Consequently, the radial dimension of the connector can be shortened. An attempt to make the connector smaller causes the biasing means to be behind the rubber ring, and delays the time at which the biasing means is pushed by the receptacle. However, in the subject invention, the biasing means is positioned behind the sealing ring in the temporary mount position, which is more forward than the proper or final mount position of the sealing ring with respect to a depth direction. Consequently, the biasing means can be provided more forward by a distance approximately equal to the distance that the sealing ring is moved. Therefore, the receptacle can start pushing the biasing means at an early stage of the connecting operation.




A sealed space preferably is formed inside the receptacle by or in cooperation with the second connector housing while the connector housings are being connected, and air in the sealed space is compressed to produce an air pressure as the connection progresses. The moving means may comprise or may be formed by the resulting air pressure. Thus, the sealing ring is moved to the proper mount position by the resulting air pressure.




A pushing portion may project from the inner surface of the receptacle for pushing the sealing ring as the connector housings are connected, and the moving means may comprise the pushing portion. Thus, the sealing ring can be moved to the proper mount position by directly pushing the sealing ring with the pushing portion as the connector housings are connected.




As explained above, the moving means preferably is formed by a pressure of air compressed in a sealed space defined inside the receptacle between the second connector housing and a pushing portion on the inner surface of the receptacle. Thus, the air pressure preferably pushes the sealing ring as the connector housings are connected. However, if air should leak from the sealed space, the pushing portion that projects from the inner surface of the receptacle directly pushes the sealing ring. Therefore, the sealing ring can be moved securely to the proper mount position.




The second connector housing preferably is formed to accommodate at least parts of terminal fittings. A retainer preferably is mountable transversely on the second connector housing, and is configured for locking the terminal fittings in the second connector housing. A clearance preferably is formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position. However, the inner surface of the sealing ring preferably is sealed securely to the second connector housing over substantially an entire circumference.




A transversely mounted retainer usually is mounted before a sealing ring to provide a watertight connection. Thus, if an attempt is made to mount the sealing ring as forward as possible, it may be necessary to locate the sealing ring in a position where it overlaps the retainer. In such a position, a clearance may be formed between the sealing ring and the retainer. Then, the sealing ring cannot be secured where the clearance is formed, and an incomplete watertight connection is provided between the connector housings.




If the sealing ring radially overlaps the retainer in its temporary mount position, and is moved to its proper mount position where it is secured to the second connector housing over the entire circumference by properly connecting the connector housings, a stable watertight connection can be achieved between the connector housings.




According to a further preferred embodiment, the connector comprises a biasing means holder mountable in or on the other connector housing for holding the biasing means. A movement range of the biasing means holder may be restricted by the interaction of locking means on the biasing means holder with a mating locking means on the second connector housing.




The biasing means holder may comprise an escape recess for allowing a locking means on one of the connector housings to be deflected when coming into engagement with a mating locking means provided on the other of the connector housings. A portion of the escape recess may be formed to restrict a movement range of the biasing means holder by interacting with the deflected locking means.




These and other objects, features and advantages of the present invention will become apparent upon reading of the following detailed description of preferred embodiments and accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an exploded plan view in section of a connector according to one embodiment of the invention.





FIG. 2

is an exploded side in section of the connector.





FIG. 3

is a front view of a male housing.





FIG. 4

is a front view of a female housing.





FIG. 5

is a rear view of the female housing.





FIG. 6

is a side view in section of the female housing and a spring holder.





FIG. 7

is a section of the female housing and the spring holder along line


7





7


of FIG.


4


.





FIG. 8

is a sectional view of the female housing similar to

FIG. 7

, but having the spring holder mounted therein.





FIG. 9

is a front view of the spring holder.





FIG. 10

is a plan view in section showing a state where a receptacle is in contact with spring pressing members.





FIG. 11

is a side view in section showing a state where a lock arm has moved onto a locking projection.





FIG. 12

is a partial enlarged section showing a state where a holding arm is engaged with a hooking projection.





FIG. 13

is a plan view in section showing a state where coil springs are compressed.





FIG. 14

is a side view in section showing a state immediately before the lock arm is engaged with the locking projection.





FIG. 15

is a partial enlarged section showing a state where the holding arm is caused to undergo an elastic deformation by a receptacle.





FIG. 16

is a plan view in section showing a state where the housings are properly connected to move the spring holder.





FIG. 17

is a side view in section showing a state where the lock arm is engaged with the locking projection.





FIG. 18

is a partial enlarged section showing a state of the holding arm completely moved onto the receptacle.





FIG. 19

is a side view in section showing a prior art connector.





FIG. 20

is a diagram showing a state where a spring unit is retracted up to a position where it overlaps a rubber ring in radial direction.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




A male connector housing in accordance with the invention is identified generally by the numeral


10


in

FIGS. 1 and 2

, and a female connector housing is identified generally by the numeral


20


. The male and female housings


10


and


20


each have front ends that are at least partly connectable with each other along an inserting or mating direction


1


. A spring holder


50


is mountable in the female housing


20


and is provided with coil springs


60


.




The male housing


10


may be coupled directly to a piece of electrical equipment. As shown in

FIG. 1

to


3


, four male terminal fittings


12


project substantially side-by-side in a receptacle


11


that is open forwardly and has a substantially flat ring shape. A locking projection


13


with a slanted front surface is provided substantially in the middle of the upper surface of the receptacle


11


, and a projection


14


is provided on a right side surface of the receptacle


11


, as shown in FIG.


3


. The projection


14


prevents an upside-down insertion of the male housing


10


into a female housing


20


during a connection operation.




The female housing


20


, as shown in

FIGS. 1

,


2


and


4


, is unitarily molded from a nonconductive material, and includes a terminal accommodating portion


21


that accommodates a plurality of female terminal fittings


24


. A lock arm


22


is formed unitarily on the upper surface of a terminal accommodating portion


21


, and a substantially rectangular outer tubular portion


23


substantially surrounds the terminal accommodating portion


21


and the lock arm


22


. The outer tubular portion


23


is hollow in forward and backward directions, and is configured such that the receptacle


11


of the male housing


10


can be inserted into the front of the outer tubular portion


23


and can be fitted at least partly around the terminal accommodating portion


21


. The spring holder


50


is mountable into the outer tubular portion


23


from behind.




Four cavities


25


are provided substantially side by side in the terminal accommodating portion


21


for at least partly accommodating the female terminal fittings


24


. The insides of the respective cavities


25


are held watertight by waterproof rubber plugs


26


that are mounted on the rear ends of the female terminal fittings


24


and that are secured against the inner surfaces of the rear halves of the cavities


25


.




The female terminal fittings


24


are doubly locked in the respective cavities


25


. In particular, the female terminal fittings


24


have locking portions


27


that are cut and bent to open in a forward direction, as shown in FIG.


2


. Locking groves


28


are formed in the upper and lower walls of the front half of each cavity


25


for engagement respectively with the locking portions


27


of the corresponding female terminal fittings


24


. Additionally, a retainer mount groove


29


is formed slightly forward of the longitudinal center of the terminal accommodating portion


21


, and a retainer


30


is mounted transversely in the retainer mount groove


29


for redundant locking of the female terminal fittings in the respective cavities


25


.




The retainer


30


includes a locking portion


31


to be inserted into the retainer mount groove


29


and a holding portion


32


located before the locking portion


31


for substantially holding or interacting with the outer circumferential surface of the terminal accommodating portion


21


. The retainer


30


can be mounted in a full locking position where locking sections


31


A of the locking portion


31


engage the female terminal fittings


24


to lock them in the cavities


25


. The retainer


30


also can be mounted in a partial locking position displaced in a direction normal to

FIG. 1

where the locking sections


31


A are retracted from the cavities


25


to permit insertion and withdrawal of the female terminal fittings


24


into and from the cavities


25


. The outer circumferential surface of the terminal accommodating portion


21


on which the holding portion


32


is mounted is stepped. Specifically, this surface is recessed at a location slightly before the retainer mount groove


29


and at the right half shown in FIG.


4


.




As shown in

FIGS. 1 and 2

, a rubber ring


33


is provided to achieve a watertight fit between the housings


10


and


20


. More particularly, the rubber ring


33


is fitted in the terminal accommodating portion


21


at a position immediately behind the holding portion


32


of the retainer


30


where the retainer mount groove


29


is formed. The rubber ring


33


is held in contact with the holding portion


32


of the retainer


30


as shown in

FIG. 2

, and thereby is prevented from coming out to the front. When the retainer


30


is located in an unillustrated partial locking position, the outer surface of the locking portion


31


radially overlaps the inner surface of the rubber ring


33


and is held substantially in contact with the inner surface of the rubber ring


33


. When the retainer


30


is moved to the full locking position shown in

FIG. 1

, a clearance CL is formed between the outer surface of the locking portion


31


and the inner surface of the rubber ring


33


. The clearance CL has a width corresponding to the moved distance of the retainer


30


.




The outer circumferential surface of the terminal accommodating portion


21


at a position spaced slightly backward from the rubber ring


33


is widened outwardly, thereby forming a stepped portion


34


as shown in FIG.


4


. The height of the stepped portion


34


is set such that the upper surface of the stepped portion


34


is substantially at the same height as the inner surface of the receptacle


11


of the male housing


10


. Accordingly, the receptacle


11


is fitted onto the outer circumferential surface of the stepped portion


34


. On the other hand, as shown in

FIGS. 1 and 4

, groove-shaped recesses


35


are formed in the middle of each of the left and right side surfaces of the stepped portion


34


. Spring pressing members


59


of the spring holder


50


are fit at least partly in the recesses


35


.




As shown in

FIG. 2

, the seesaw-shaped elastically deformable lock arm


22


is provided on the upper surface of the terminal accommodating portion


21


behind the stepped portion


34


to extend in longitudinal or forward and backward directions. A hook-shaped locking claw


22


A is provided at the front end of the lock arm


22


. When the housings


10


and


20


are properly connected, this locking claw


22


A is engaged with the locking projection


13


to lock the housings


10


and


20


with each other.




Hooks


36


project obliquely away from the outer circumferential surface of the terminal accommodating portion


21


at the opposite sides of the base end of the lock arm


22


and at the corners of the upper surface of the terminal accommodating portion


21


, as shown in FIG.


4


. The front ends of the hooks


36


are located substantially at the same position as the base end of the lock arm


22


and the rear end surfaces of the hooks


36


are slanted. The hooks


36


function to catch holding arms


57


of the spring holder


50


.




The outer tubular portion


23


is connected to the bottom surface of the rear part of the terminal accommodating portion


21


and at the rear side of the female housing


20


, as shown in FIG.


5


. Specifically, left and right bottom parts of the outer tubular portion


23


projecting sideways from the bottom surface of the terminal accommodating portion


21


, and side walls


23


A project upwardly from outer extremes of the left and right bottom parts of the outer tubular portion


23


. The side walls


23


A are connected by an upper wall


23


B, which is spaced from the lock arm


22


by a specified distance. A substantially gate-shaped space is defined by the upper wall


23


B and the side walls


23


A and opens to the rear. The spring holder


50


can be mounted through this rear opening.




A section of the outer tubular portion


23


at the front side of the female housing


20


has a substantially ring-shape defined by the upper wall


23


B, the side walls


23


A and a bottom wall


23


C. The bottom wall


23


C connects the side walls


23


A and projects forward from the bottom wall of the terminal accommodating portion


21


, as shown in

FIGS. 2 and 4

. The receptacle


11


of the male housing


10


can be inserted at least partly into the outer tubular portion


23


. Further, as shown in

FIG. 2

, a front wall


37


hangs down from the front edge of the outer tubular portion


23


to limit forward movement of the spring holder


50


. The side walls


23


A are spaced more narrowly apart at the front half than at the rear half, thereby forming stepped portions


38


. Further, the upper side wall


23


A in

FIG. 1

is formed with an opening


39


through which the retainer


30


can be mounted on the terminal accommodating portion


21


.




The spring holder


50


is mounted in the female housing


20


for movement in longitudinal or forward and backward directions as shown in

FIGS. 1 and 2

. The spring holder


50


, as shown in

FIG. 9

, has a substantially plate-shaped or flat main body


51


and a pair of legs


52


that project down from opposite sides of the bottom surface of the main body


51


. The main body


51


of the spring holder


50


is accommodated at least partly between the lock arm


22


and the upper wall


23


B of the outer tubular portion


23


in the female housing


20


, as shown in FIG.


2


. The legs


52


of the spring holder


50


are accommodated at least partly between the terminal accommodating portion


21


and the side walls


23


A of the outer tubular portion


23


, as shown in FIG.


1


.




A pair of guides


53


project from opposite side surfaces of the main body


51


as shown in FIG.


9


. The guides


53


are fitted into guide grooves


40


formed in the side walls


23


A of the outer tubular portion


23


, as shown in

FIG. 5

, to guide longitudinal or forward and backward movements of the spring holder


50


. The lower surface of the main body


51


is formed with an escape recess


54


to permit an upward substantially elastic deformation of the lock arm


22


away from the male housing


10


, as shown in

FIG. 2. A

backward movement of the spring holder


50


is restricted by the engagement of the front end surface of the elastically deformed lock arm


22


with the front surface of the escape recess


54


, as shown in FIG.


11


.




An operable portion


55


is provided substantially in the middle of the rear end of the main body


51


, and two projections


56


are provided before the operable portion


55


, as shown in

FIGS. 6 and 9

. The projections


56


can be fit at least partly into grooves


41


formed in the inner surface of an upper portion of the outer tubular portion


23


, and can be engaged with projections


42


at the rear ends of the grooves


41


, to stop a backward movement of the spring holder


50


. The projections


56


preferably are positioned such that the rear end of the spring holder


50


is substantially flush with the rear end of the female housing


20


when the spring holder


50


is moved backward, as shown in FIG.


17


.




The legs


52


extend from the rear end of the main body


51


to a position slightly forward from the longitudinal center of the main body


51


, as shown in FIG.


6


. The legs


52


also project transversely from the main body


51


and then bend downward, as shown in FIG.


9


.




The elastically deformable holding arm


57


is provided at the inside of the bent portion of each leg


52


, and is inclined obliquely. Deformation permitting spaces S are defined obliquely upward from the holding arms


57


for permitting the elastic deformation of the holding arms


57


. A hook-shaped locking claw


57


A is provided at the front end of each holding arm


57


, and a backward movement of the spring holder


50


is restricted by the engagement of the locking claws


57


A and the hooks


36


of the terminal accommodating portion


21


. An end surface of the receptacle


11


of the male housing


10


that has been fitted from front can contact the front ends of the locking claws


57


A. When the receptacle


11


is fitted properly, the receptacle


11


pushes the locking claws


57


A up to disengage them from the hooks


36


.




A spring accommodating portion


58


is provided at the bottom end of each leg


52


. The spring accommodating portion


58


at least partly accommodates the coil spring


60


with the spring pressing member


59


at its front end, as shown in FIG.


6


. With reference to

FIG. 1

, a wall


61


extends from an outer position of the front end of the spring accommodating portion


58


up to a position near the center of the spring pressing member


59


. The engagement of the spring pressing member


59


with the wall


61


prevents the coil springs


60


from coming out. The receptacle


11


of the male housing


10


is inserted into the spring accommodating portion


58


from front through open portions that are not covered by the walls


61


. Thus, the receptacle


11


pushes the spring members


59


to compress the coil springs


60


while accumulating spring forces therein. A guide projection


59


A projects inwardly from each spring pressing member


59


, and is fitted at least partly in the corresponding recess


35


of the terminal accommodating portion


21


when the spring pressing member


59


is displaced forward and backward. In this way, movements of the spring members


59


are guided.




Projections


62


project in positions at the inner sides of the legs


52


, as shown in

FIG. 9

, and behind the holding arms


57


, as shown in FIG.


7


. The projections


62


stop a backward movement of the spring holder


50


, and thus are functionally similar to the projections


56


on the upper surface of the main body


51


. The projections


62


can be fit into grooves


43


at the opposite sides of the lock arm


22


on the upper surface of the terminal accommodating portion


21


and can be engaged with projections


44


at the rear ends of the grooves


43


.




As shown in

FIG. 1

, the walls


61


of the spring accommodating portions


58


abut against the stepped portions


38


formed on the side walls


23


A of the outer tubular portion


23


. The spring members


59


in the spring accommodating portion


58


have their guide projections


59


A held substantially in contact with the side surfaces of the terminal accommodating portion


21


, and the front surfaces are held in contact with the rear surface of the rubber ring


33


. Thus, the spring members


59


, the coil springs


60


and the rubber ring


33


are arranged to overlap each other in the radial directions of the female housing


20


. Stated differently, the spring members


59


, the coil springs


60


and the rubber ring


33


are provided at least partly at the same radial distance from a center axis of the connector or with respect to a mating or inserting direction I of the housings


10


and


20


or are radially adjacent.




Specifically, outer peripheral portions of the front surface of the spring members


59


are held substantially in contact with the walls


61


of the spring accommodating portions


58


, the sides of their front surfaces toward the spring members


59


A are held substantially in contact with the rubber ring


33


, and center portions of their front surfaces are exposed to the front between the walls


61


and the rubber ring


33


. The spring members


59


have these exposed center portions of their front surfaces pushed by the end surface of the receptacle


11


to be inserted from the front.




The rubber ring


33


is mounted in its temporary mount position behind the holding portion


32


of the retainer


30


where it overlaps the retainer mount groove


29


. In this temporary mount position, there is a clearance between the rubber ring


33


and the outer surface of the locking portion


31


, as described above. Additionally, the rubber ring


33


is mounted loosely to the outer circumferential surface of the terminal accommodating portion


21


. As a result, an incomplete watertight engagement exists. However, the rubber ring


33


is moved backward from its temporary mount position as the housings


10


and


20


become fully connected. After this movement, the rubber ring


33


is in a proper mount position immediately behind the retainer mount groove


29


where the rubber ring


33


is secured completely to the outer circumferential surface of the terminal accommodating portion


21


over an entire circumference, as shown in FIG.


16


. The rear surface of the rubber ring


33


abuts against the recesses


35


of the terminal accommodating portion


21


in this proper mount position. Movement of the rubber ring


33


to the proper and final mount position secures a stable and watertight fit between the housings


10


and


20


.




A pushing portion


15


projects inwardly from the inner surface of the receptacle


11


of the male housing


10


in a position located backward from the front end of the receptacle


11


by a specified distance. Additionally, the pushing portion


15


extends around the entire inner circumference of the receptacle


11


. The pushing portion


15


is brought directly into contact with the front surface of the rubber ring


33


and pushes the rubber ring


33


to its proper mount position as the housings


10


and


20


are connected.




An early stage of the engagement of the housings


10


and


20


brings the rubber ring


33


into contact with the leading end of the inner surface of the receptacle


11


of the male housing


10


. Additionally, the locking claw


22


A of the lock arm


22


contacts the locking projection


13


above the receptacle


11


. As a result, the lock arm


22


is moved onto the locking projection


13


and is deformed elastically upward or away from the receptacle


11


, as shown in FIG.


11


. The deformed lock arm


22


enters the escape recess


54


of the main body


51


of the spring holder


50


, and the front end surface of the locking claw


22


A contacts the front surface of the escape recess


54


to restrict backward movement of the spring holder


50


. Backward movement of the spring holder


50


also is restricted by the engagement of the holding arms


57


of the spring holder


50


with the hooks


36


of the terminal accommodating portion


21


.




As shown in

FIG. 10

, the end surface of the receptacle


11


contacts the center portions of the spring pressing members


59


. At this time, the rubber plugs


26


seal the cavities


25


of the female housing


20


, and the rubber ring


33


provides a watertight seal between the housings


10


and


20


. Accordingly, a sealed space SS is enclosed by the receptacle


11


. At this stage, the leading ends of the male terminal fittings


12


are slightly in contact with the female terminal fittings


24


. If the connecting operation proceeds further from this state, the end surface of the receptacle


11


pushes the spring members


59


to compress the coil springs


60


and/or air in the sealed space SS. The resulting air pressure will move the rubber ring


33


backward from its temporary mount position.




The lock arm


22


is moved completely onto the locking projection


13


to increase its angle of inclination further, as shown in FIG.


14


. On the other hand, as shown in

FIG. 15

, the front end surfaces of the locking claws


57


A of the holding arms


57


contact the end surface of the receptacle


11


and the locking claws


57


A are raised. As a result, the holding arms


57


are deformed elastically. At this stage, the locking claws


57


A still are engaged with the hooks


36


, although to a reduced degree. Consequently, backward movement of the spring holder


50


still is restricted doubly.




As explained above, the receptacle


11


already has compressed the coil springs


60


when the housings


10


and


20


are in a partly connected condition. If the connecting operation should be interrupted with the housings


10


and


20


partly connected, the spring forces accumulated in the compressed coil springs


60


are released to separate the housings


10


and


20


. This separation of the housings


10


and


20


provides a clear indication of a partial connection. Here, as shown in

FIGS. 10 and 11

, the male terminal fittings


12


and the female terminal fittings


24


are engaged with each other only to a relatively small degree when the receptacle


11


contacts the spring members


59


. Since the compression of the coil springs


60


can be started at an early stage of the connecting operation, the coil springs


60


can be compressed sufficiently when the housings


10


and


20


are connected partly, so that the housings


10


and


20


are pulled apart to positions where the terminal fittings


12


and


24


are separated completely from each other.




When the housings


10


and


20


are connected properly, the locking claws


57


A of the holding arms


57


are moved completely onto the upper surface of the receptacle


11


, as shown in

FIG. 18

, and thereby are disengaged from the hooks


36


. Substantially simultaneously, the locking claw


22


A of the lock arm


22


moves over the locking projection


13


. Thus, the lock arm


22


is restored elastically to its original shape and engages the locking projection


13


, as shown in

FIG. 17

, to lock the housings


10


and


20


together. As the lock arm


22


is restored elastically, the front end surface of the locking claw


22


A is disengaged from the front surface of the escape recess


54


of the spring holder


50


to effect unlocking. In this way, the restriction on the backward movement of the spring holder


50


by the holding arms


57


and the lock arm


22


is released.




Spring forces accumulated in the compressed coil springs


60


then are released, and the spring holder


50


is moved backward, as shown in FIG.


16


. As the spring holder


50


moves, the projections


56


on the upper surface of the main body


51


of the spring holder


50


and the projections


62


on the lower surfaces of the legs


52


slide along the grooves


41


,


43


of the female housing


20


, and contact the projections


42


,


44


at the rear ends of the grooves


41


,


43


, respectively, thereby stopping the backward movement of the spring holder


50


and preventing the spring holder


50


from coming out of the female housing


20


. At this stage, the rubber ring


33


is moved to its proper mount position, and any further backward movement of the rubber ring


33


is restricted by the contact with the stepped portions


34


. Thus the rubber ring


33


is sealed completely to the outer circumferential surface of the terminal accommodating portion


21


and the inner circumferential surface of the receptacle


11


to provide a stable watertight fit between the housings


10


and


20


.




At this time, the coil springs


60


are returned to their natural lengths, as shown in

FIG. 16

, and hence no force acts to separate the properly connected housings


10


and


20


. Further, the front part of the escape recess


54


in the main body


51


of the backwardly-moved spring holder


50


is located above the lock arm


22


and presses the lock arm


22


, as shown in FIG.


17


. Thus, upward elastic deformation of the lock arm


22


is restricted, and, as a result, the locking projection


13


is locked doubly to the housings


10


,


20


connected with an improved force.




If the sealed space enclosed by the receptacle


11


leaks, there may not be sufficient air pressure to move the rubber ring


33


to its proper mount position. In such a case, the rubber ring


33


is moved to its proper mount position by direct pushing forces exerted by the pushing portion


15


that projects from the inner circumferential surface of the receptacle


11


.




As described above, the connector of the subject invention can be made smaller by overlapping the rubber ring


33


, the coil springs


60


and the spring members


59


in the radial directions of the female housing


20


. Further, the rubber ring


33


is moved from the temporary mount position to the proper mount position where the rubber ring


33


displays a stable water preventing function as the housings


10


and


20


are connected. Thus, the receptacle


11


can start pushing the spring members


59


as much as the rubber ring


33


is moved at an early stage of the operation of connecting the housings


10


,


20


. Furthermore, since the center portions of the spring members


59


can be pushed by the end surface of the receptacle


11


, the coil springs


60


can be compressed stably.




The present invention is not limited to the above described and illustrated embodiment. For example, following embodiments also are embraced by the technical scope of the invention as defined in the claims. Besides these embodiments, various changes can be made without departing from the scope and spirit of the invention as defined in the claims.




Although the pushing portion is provided to securely push the rubber ring to its proper mount position in the foregoing embodiment, it may not necessarily be provided.




The rubber ring may be moved, for example, by the pushing portion without depending on the air pressure as described in the foregoing embodiment.



Claims
  • 1. A connector, comprising:first and second connector housings at least partly connectable with each other, the first connector housing comprising a receptacle to which the second connector housing is at least partly fiftable, and the second connector housing comprising a biasing member disposed for being elastically compressed by the receptacle as the connector housings are connected and for accumulating a biasing force to urge the connector housings away from each other, and a sealing ring disposed for secure engagement against an inner circumferential surface of the receptacle to hold the connector housings substantially watertight, the sealing ring being mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to an inserting direction of the first connector housing and a moving means provided between the connector housings for moving the sealing ring to a proper mount position as the connector housings are connected, the biasing member being provided behind the sealing ring relative to the inserting direction, and the biasing member being disposed such that portions of the biasing member align with portions of the sealing ring along the inserting direction, a sealed space being formed inside the receptacle between the connector housings while the connector housings are being connected, a moving means comprising air in the sealed space that is compressed to produce an air pressure as the connection progresses.
  • 2. A connector according to claim 1, wherein the moving means further comprises a pushing portion for pushing the sealing ring as the connector housings are connected, the pushing portion projecting from an inner surface of the receptacle.
  • 3. A connector according to claim 1, wherein the second connector housing is formed to at least partly accommodate terminal fittings, a retainer for locking the terminal fittings being mountable transversely on the second connector housing, and a clearance being formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position while the inner surface of the sealing ring is secured to the second connector housing over substantially an entire circumference.
  • 4. A connector according to claim 3, wherein the sealing ring is provided in overlapping relationship with the retainer in the temporary mount position, and wherein the sealing ring is spaced from the retainer in the properly mounted position.
  • 5. A connector according to claim 4, wherein the biasing member and the sealing ring abut in the temporary mount position.
  • 6. A connector according to claim 1, further comprising a biasing member holder mountable in or on the second connector housing for holding the biasing member.
  • 7. A connector according to claim 6, wherein a movement range of the biasing member holder is restricted by interaction of locking member on the biasing member holder with mating locking member on the second connector housing.
  • 8. A connector according to claim 7, wherein the biasing member holder comprises an escape recess for allowing a locking member provided on the first connector housing to be deflected when coming into engagement with a mating locking member provided on the second connector housing.
  • 9. A connector according to claim 8, wherein a portion of the escape recess is formed to restrict a movement range of the biasing member holder by interacting with the deflected locking means.
  • 10. A connector, comprising:first and second connector housings at least partly connectable with each other, the first connector housing comprising a receptacle to which the second connector housing is at least partly fittable, and the second connector housing comprising a biasing member disposed for being elastically compressed by the receptacle as the connector housings are connected and for accumulating a biasing force to urge the connector housings away from each other, and a sealing ring disposed for secure engagement against an inner circumferential surface of the receptacle to hold the connector housings substantially watertight, the sealing ring being mountable in a temporary mount position located before a proper mount position on the second connector housing with respect to an inserting direction of the first connector housing and a moving means provided between the connector housings for moving the sealing ring to a proper mount position as the connector housings are connected, the biasing member being provided behind the sealing ring relative to the inserting direction, and the biasing member being disposed such that portions of the biasing member align with portions of the sealing ring along the inserting direction, the second connector housing being formed to at least partly accommodate terminal fittings, a retainer for locking the terminal fittings being mountable transversely on the second connector housing, a clearance being formed between an inner surface of the sealing ring and an outer surface of the retainer when the sealing ring is in the temporary mount position and when the inner surface of the sealing ring is secured to the second connector housing over substantially an entire circumference, the sealing ring being provided in overlapping relationship with the retainer in the temporary mount position and abutting the biasing member in the temporary mount position, the sealing ring being spaced from the retainer in the proper mount position.
Priority Claims (1)
Number Date Country Kind
11-256890 Sep 1999 JP
US Referenced Citations (3)
Number Name Date Kind
6024595 Saba et al. Feb 2000
6045403 Werner et al. Apr 2000
6109956 Kawase et al. Aug 2000
Foreign Referenced Citations (1)
Number Date Country
0 896 386 Feb 1999 EP