1. Field of the Invention
This invention relates to a connector in which terminals received respectively in terminal receiving chambers of a connector housing are retained against withdrawal by a retainer attached to the connector housing.
2. Description of the Related Art
In an ordinary connector, a terminal withdrawal prevention lance is formed within each terminal receiving chamber of a connector housing. When a terminal is inserted into the terminal receiving chamber of the connector housing (having such lances) from the rear side, first, the lance, while elastically deformed or bent, allows the insertion of the terminal, and when the terminal is further inserted into a predetermined position, the lance is restored from the elastically-deformed condition to become engaged with an engagement portion of the terminal, thereby preventing rearward movement of the terminal.
Also, it is a common practice to retain the terminal in a double manner against rearward movement by a retainer inserted into the connector housing from a side portion thereof.
In the case of forming the lances within the respective terminal receiving chambers, the molding of the lances is relatively difficult, and therefore there is known a connector of the type in which a front holder defining front ends of the terminal receiving chambers is attached to a connector housing, and the positions of the front ends of the terminals are determined by this front holder.
In this conventional connector, the retainer 120 and a front holder 130 having mating male terminal-receiving holes 132 are attached to a connector housing 100 having terminal receiving chambers 102. For assembling this connector, first, the front holder 130 is attached to a front end portion of a main portion 101 of the connector housing 100 having the terminal receiving chambers 102, and the retainer 120 is inserted into the main portion 101 of the connector housing 100 from a side portion of the connector housing 100, and is held in the provisionally-retaining position.
Then, in this condition, a terminal 150 is inserted into the terminal receiving chamber 102 from the rear side. As a result, a lance 103 formed within the terminal receiving chamber 102 is pressed and elastically deformed by the front end of the terminal 150, and when the terminal 150 is further inserted into a predetermined position, the lance 103 is restored from the elastically-deformed condition to become engaged with the terminal 150, thereby preventing the terminal 150 from rearward withdrawal.
Then, in this condition, the retainer 120 is moved into the completely-retaining position as shown in
In this conventional connector, terminal receiving chambers 202 are formed in a pillar-like main portion 201 of a connector housing 200, and a retainer 220 of a generally U-shaped cross-section is adapted to be fitted on the outer periphery of the pillar-like main portion 201. When the retainer 220 is held in a provisionally-retaining position, opening portions 222 of the retainer 220 are aligned respectively with the terminal receiving chambers 202, and therefore the retainer 220 allows the insertion of the terminals. When the retainer 220 is moved into the completely-retaining position, a retaining wall 221 of the retainer 220 intrudes into the terminal receiving chambers 202, and are engaged with the terminals, thereby preventing the withdrawal of the terminals.
In the conventional connectors, the retainer is provided only with the secondary terminal-retaining function, and in the case of providing the lances for primarily-retaining purposes, it is common to form these lances on the connector housing. However, these lances are formed within the respective terminal receiving chambers, and therefore in the case where the terminal receiving chambers have only small holes formed in their respective front ends, and therefore are almost closed at their front ends by the respective front walls, it is very difficult to mold these lances.
Therefore, in many cases, the front walls of the terminal receiving chambers have been formed or defined by the front holder 130 separate from the connector housing as in the conventional example of
However, when the front holder 130 is provided, there are encountered problems that the number of the component parts increases and that the time and labor for assembling the connector increase.
Furthermore, when the lances 103 are formed integrally on the connector housing 100, a resin material of an increased strength such as a glass-containing resin material can not be used for forming the connector housing since the lances need to have elasticity. As a result, there is encountered a problem that under high temperatures, the resin becomes soft, so that the connector will be affected by vibration.
In view of the above circumstances, it is an object of this invention to provide a connector in which the number of component parts is kept to a minimum, and a molding operation can be easily effected, and an originally-intended function of the connector can be fully achieved, and besides a high-strength material such as a glass-containing resin can be used for forming a connector housing.
A first aspect of the invention provides a connector comprising:
a connector housing having a terminal receiving chamber into which a terminal is to be inserted; and
a retainer which is to be inserted into the connector housing so as to extend across the terminal receiving chamber and that is movable from a provisionally-retaining position where the retainer is provisionally retained and to a completely-retaining position where the retainer is completely retained, the retainer including,
wherein the secondary retaining portion and the lance are formed integrally on the retainer, and at least when the retainer is disposed in the provisionally-retaining position, the lance projects into the interior of the terminal receiving chamber.
A second aspect of the invention provides the connector according to the first aspect of the invention, wherein the retainer includes the secondary retaining portion, the lance, a cantilever-like insertion piece portion for insertion into the interior of the connector housing, and a pair of arms extending from a proximal end portion of the insertion piece portion and further extending in generally parallel spaced relation respectively to upper and lower sides of the insertion piece portion, and the pair of arms can slide on an outer surface of the connector housing so as to hold the retainer selectively in the provisionally-retaining position and the completely-retaining position, and each of the pair of arms is divided into a first arm and a second arm, and the first arm includes a retaining portion for retaining the retainer in the provisionally-retaining position and the completely-retaining position, and can be elastically deformed when the retainer is to be retained on the connector housing, and the second arm includes a generally L-shaped guide rib for fitting in a guide groove in the outer surface of the connector housing so as to slide in the direction of insertion of the retainer, and the retainer is prevented from disengagement from the connector housing by the L-shaped guide rib fitted in the guide groove.
A third aspect of the invention provides the connector according to the first aspect of the invention, wherein the connector housing includes a pillar-like main portion which has the terminal receiving chamber and has an outer periphery on which a fitting peripheral wall of a mating connector can be fitted, and a hood portion which covers the outer periphery of the pillar-like main portion with an annular space formed therebetween so as to cover the fitting peripheral wall of the mating connector, and an annular seal member is mounted on the outer periphery of that end portion of the pillar-like main portion disposed at a rear side in the connector fitting direction, and can seal a gap between the main portion and the fitting peripheral wall of the mating connector fitted on the outer periphery of the main portion, and the pair of arms of the retainer are disposed so as to prevent withdrawal of the seal member.
A fourth aspect of the invention provides the connector according to the fourth aspect of the invention, wherein the connector housing includes a plurality of the terminal receiving chambers arranged in a row in a left-right direction, and the retainer includes a plurality of the lances equal in number to the plurality of terminal receiving chambers, and a plurality of the secondary retaining portions equal in number to the plurality of terminal receiving chambers.
According to the first aspect of the invention, the lance for primarily retaining the terminal is formed integrally on the retainer for secondarily retaining the terminal. Therefore, there is no need to form the lance on the connector housing, and therefore the structure of the connector housing can be simplified, and the moldability of the resin-made connector housing can be enhanced. Furthermore, in the case where the lances were formed integrally on the connector housing, a high-strength resin material such as a glass-containing resin material could not be used for forming the connector housing since the lances need to have elasticity. In the present invention, however, the lance is separate from the connector housing, and therefore a high-strength resin material such as a glass-containing resin material can be used for forming the connector housing. With the use of such a resin material, the resin of which the connector housing is molded will not become soft under a high-temperature vibrating condition, so that the ability to hold the terminal will not be lowered, and therefore the vibration resistance of the connector can be enhanced. In the case where the lances were formed integrally on the connector housing, the front holder was often required to be attached to the front side of the terminal receiving chambers because of a molding difficulty. In the present invention, however, such a front holder does not need to be provided since the lance is formed on the retainer, and the number of the component parts can be reduced
According to the second aspect of the invention, by fitting the L-shaped guide ribs of the retainer respectively in the guide grooves in the connector housing, the retainer can be positively prevented from disengagement from the connector housing, for example, during transport of the connector and during the time when the retainer is moved from the provisionally-retaining position to the completely-retaining position.
According to third aspect of the invention, by attaching the retainer to the connector housing, the seal member can be prevented from withdrawal, for example, during the transport.
According to the fourth aspect of the invention, by using the retainer to be attached to the connector housing having the plurality of terminals, the terminals can be positively held in the primarily-retained condition or the secondarily-retained condition.
A preferred embodiment of the present invention will now be described with reference to the drawings.
As shown in
The connector housing 10 includes a hood portion 11 (which is an outermost peripheral portion), a pillar-like main portion 13 disposed within the hood portion 11, an annular space 12 formed between the hood portion 11 and the main portion 13, and a lock arm 19 formed at the upper side of the hood portion 11. The hood portion 11 and the main portion 13 are interconnected at a rear portion of the connector housing 10 as shown in
The pillar-like main portion 13 has three terminal receiving chambers 18 arranged in a row in a left-right direction and extending in a forward-rearward direction. As shown in
As shown in
A fitting peripheral wall (not shown) of a mating connector is adapted to be fitted on the outer periphery of the pillar-like main portion 13 of the connector housing 10. The annular seal member 90 is mounted on the outer periphery of that end portion of the main portion 13 disposed at the rear side in the connecting fitting direction. When the fitting peripheral wall of the mating connector is fitted on the outer periphery of the pillar-like main portion 13, the seal member 90 seals a gap between the fitting peripheral wall of the mating connector and the main portion 13. The hood portion 11 (defining the outer peripheral portion of the connector housing) covers the outer periphery of the pillar-like main portion 13, and when the fitting peripheral wall of the mating connector is fitted on the outer periphery of the pillar-like main portion 13, the hood portion 11 covers the fitting peripheral portion of the mating connector.
As shown in
As shown in
When the retainer 50 is located in the provisionally-retaining position as shown in
At least when the retainer 50 is disposed in the provisionally-retaining position, the lances 67 project respectively into the interiors of the terminal receiving chambers 18, and in this condition (in which each lance 67 projects into the terminal receiving chamber 18), when each terminal 80 is inserted into the terminal receiving chamber 18 from the rear side, the lance 67 is pressed and elastically deformed by the terminal 80, thus allowing the insertion of the terminal 80. When the terminal 80 is further inserted into a predetermined position, the lance 67 is restored from the elastically-deformed condition to become engaged with the first engagement projection 87 of the terminal 80, thereby preventing the rearward movement of the terminal 80.
The construction of the retainer 50 will be described in further detail. As shown in
Each of the pair of arms 51 and 51 is divided into a first arm 61 and a second arm 62 by a slit 63 formed in a widthwise-central portion thereof. The first arm 61 can be elastically deformed or bent when the retainer 50 is to be provisionally or completely retained on the connector housing 10. The first arm 61 has one retaining projection (retaining portion) 65 formed on an inner surface thereof, and the retaining projection 65 of each first arm 61 can be engaged selectively in a provisionally-retaining recess 21 and a completely-retaining recess 22 (which are formed in the outer periphery of the main portion 13 of the connector housing 10) so as to retain the retainer 50 in the provisionally-retaining position and the completely-retaining position.
The second arm 62 has an L-shaped guide rib 66 for fitting in a guide groove 16 (see
Next, the operation will be described.
For assembling the connector, first, the retainer 50 is inserted into the retainer insertion port 20 formed in the side portion of the connector housing 10, and the insertion piece portion 54 is inserted into the retainer insertion hole 24 formed in the main portion 13 of the connector housing 10, and at the same time the pair of upper and lower arms 51 are slid on the outer surface of the main portion 13, thereby engaging the retaining projections 65 of the retainer 50 respectively in the provisionally-retaining recesses 21 formed in the main portion 13.
In this condition, although the lances 67 of the retainer 50 intrude respectively into the terminal receiving chambers 18, the secondary retaining portions 68 have not yet intruded into the respective terminal receiving chambers 18. Therefore, in this condition, each terminal 80 is inserted into the terminal receiving chamber 18 from the terminal insertion portion 15 formed at the rear end thereof. As a result, the lance 67 is pressed and elastically deformed by the terminal 80, thus allowing the insertion of the terminal 80, and when the terminal 80 is further inserted into the predetermined position, the lance 67 is restored from the elastically-deformed condition to become engaged with the first engagement projection 87 of the terminal 80, thereby preventing the rearward movement of the terminal 80.
Then, in this condition, the retainer 50 is further pushed into the connector housing 10, thereby engaging the retaining projections 65 of the retainer 50 respectively in the completely-retaining recesses 22 formed in the main portion 13 of the connector housing 10. As a result, the secondary retaining portions 68 of the retaining 50 intrude respectively into the terminal receiving chambers 18, and are engaged respectively with the secondary engagement projections 88 of the terminals 80, thereby preventing the rearward movement of the terminals 80.
By thus inserting the retainer 50 into the connector housing 10, the plurality of terminals 80 can be positively prevented from being withdrawn from the respective terminal receiving chambers 18, and thus the connector can be completed.
When the retainer 50 is held in the provisionally-retaining position and also during the time when the retainer 50 is moved from the provisionally-retaining position to the completely-retaining position, the L-shaped guide ribs 66 of the retainer 50 are slidably fitted respectively in the guide grooves 16 formed in the main portion 13 of the connector housing 10. Therefore, during the transport of the connector and during the movement of the retainer 50, the retainer 50 can be positively prevented from disengagement from the connector housing 10.
Furthermore, when the retainer 50 is attached to the connector housing 10, the arms 51 of the retainer 50 prevent the withdrawal of the seal member 90, and therefore the seal member 90 is prevented from disengagement from the connector housing 10, for example, during the transport.
Furthermore, in the connector of this embodiment, the lances 67 for primarily retaining the terminals 80 are formed integrally on the retainer 50 for secondarily retaining the terminals 80. Therefore, there is no need to form the lances 67 on the connector housing 10, and therefore the structure of the connector housing 10 can be simplified, and the moldability of the resin-made connector housing 10 can be enhanced.
Furthermore, in the case where the lances were formed integrally on the connector housing, a high-strength resin material such as a glass-containing resin material could not be used for forming the connector housing 10 since the lances need to have elasticity. In this embodiment, however, the lances 67 are separate from the connector housing 10, and therefore a high-strength resin material such as a glass-containing resin material can be used for forming the connector housing 10. With the use of such a resin material, the resin of which the connector housing 10 is molded will not become soft under a high-temperature vibrating condition, so that the ability to hold the terminals 80 will not be lowered, and therefore the vibration resistance of the connector can be enhanced. In the case where the lances were formed integrally on the connector housing, the front holder was often required to be attached to the front side of the terminal receiving chambers because of a molding difficulty. In this embodiment, however, such a front holder does not need to be provided since the lances 67 are formed on the retainer 50, and the number of the component parts can be reduced.
Number | Date | Country | Kind |
---|---|---|---|
2008-237160 | Sep 2008 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
6261133 | Kubo et al. | Jul 2001 | B1 |
20020123257 | Matsuoka | Sep 2002 | A1 |
20020127913 | Ichio | Sep 2002 | A1 |
20020173198 | Plate | Nov 2002 | A1 |
20030068930 | Endo | Apr 2003 | A1 |
20030087563 | Endo | May 2003 | A1 |
20040132351 | Miyakawa et al. | Jul 2004 | A1 |
20060281373 | Anbo et al. | Dec 2006 | A1 |
Number | Date | Country |
---|---|---|
2000-252000 | Sep 2000 | JP |
2002-329548 | Nov 2002 | JP |
Number | Date | Country | |
---|---|---|---|
20100068911 A1 | Mar 2010 | US |