The present invention relates to a connector which is used for interconnecting electric wires or the like.
Various types of electronic units are mounted on an automobile as a moving body. In order to transmit electric power, control signals and so on to these electronic units, the aforesaid automobile is provided with wire harnesses. Each of the wire harnesses includes a plurality of electric wires and a plurality of connectors. The electric wire is a so-called sheathed electric wire which includes a core wire having electrical conductivity and an insulating sheath for covering the core wire.
The connector is provided with terminal metals having electrical conductivity and a connector housing of insulating material. The terminal metals are attached to end parts of the electric wires to be electrically connected to the core wires. The connector housing contains the terminal metals. The connectors of the aforesaid wire harnesses are adapted to be coupled to the connectors of the electronic units thereby to transmit the control signals and so on to the electronic units.
Meanwhile, in the aforesaid automobile, provision of additional functions has been requested by drivers, passengers and so on. For this reason, there has been a tendency that the electronic units to be mounted on the automobile have increased in number, resulting in a large size and an increase of weight of the wire harness. In order to attain compactness and light weight of the wire harness, a flat circuit body such as a flexible printed circuit (hereinafter referred to as FPC) and a flexible flat cable (hereinafter referred to as FFC) has been employed instead of the electric wires, in some cases.
The flat circuit body such as the FPC and FFC is formed in a strip-like shape having a plurality of conductors, a pair of insulating sheets and so on. The plurality of conductors are arranged in parallel to each other. The pair of insulating sheets cover these conductors, by interposing the conductors between them. In case where such flat circuit body has been employed, various types of connectors have been proposed in order to allow the flat circuit body to be electrically connected to the aforesaid electronic units and printed circuit boards, etc.
The connector which electrically connects the above described flat circuit body to the electronic units includes a holder which has been attached to an end part of the flat circuit body, and a connector housing of female type (hereinafter referred to as a female housing) which has been mounted on the printed circuit board or the like. The female housing contains the terminal metals to be electrically connected to conductors of the aforesaid printed circuit board.
The holder is provided with an engaging part, while the female housing is provided with an engaged part to be engaged with the engaging part. When the engaging part is engaged with the engaged part, the holder can be fitted to the female housing. In this state, the conductors of the flat circuit body and the aforesaid terminal metals are electrically connected to each other. Then, the terminal metals are connected to the aforesaid electronic units by way of the printed circuit board or the like. In this manner, the flat circuit body transmits the electric power, control signals and so on to the electronic units.
In case where the above described connector has been employed, the holder and the female housing have been fitted to each other in an assembling line of the wire harnesses and an assembling line of the automobiles. The aforesaid holder and the female housing can be made compact, because they are employed for connection of the flat circuit body. For this reason, it has been difficult for a worker to recognize whether or not the engaging part of the holder and the engaged part of the female housing have been reliably engaged with each other.
In short, it has been difficult to recognize whether the holder and the female housing have been reliably engaged or not. Accordingly, there has been such an anxiety that electrical connection between the conductors of the flat circuit body and the terminal metals of the female housing may become unstable. In the worst case, there has been concerned that the conductors of the flat circuit body and the terminal metals of the female housing may not be electrically connected.
In view of the above, an object of the present invention is to provide a connector in which it is possible to easily recognize whether or not a holder which holds electric wires and a female housing have been reliably engaged with each other.
According to the present invention, there is provided a connector comprising a female housing for containing terminal metals, a holder for holding end parts of electric wires, the aforesaid female housing and holder being adapted to be engaged with each other,
According to this feature, the width of the first wall becomes large, and so, elastic restoring force occurring when the female housing is engaged with the holder becomes large. As the results, resistance occurring until the female housing is engaged with the holder will become large, and the resistance will be lost, after the female housing has been engaged with the holder. In this manner, a feel of snap will be created when the female housing is engaged with the holder.
In the conventional connector, the width of the engaging part of the holder has been such that mechanical strength may be satisfied to the least extent, considering material of the engaging part, etc. In other words, the width of the engaging part of the holder has been to such extent that the mechanical strength only may be satisfied, and has been small. In contrast, according to the present invention, the width of the first wall is made far larger, which means such concept of the width as exceeding the conventional concept of the width which has been to such extent that the mechanical strength only has been satisfied, as described above. According to the present invention, by making the width of the first wall in the direction intersecting the electric wires far larger, it will be possible to obtain such advantage that when the female housing is engaged with the holder, the worker can recognize the restoring force of the female housing and the holder, after they have been elastically deformed. Further, according to the present invention, by making the width of the first wall in the direction intersecting the electric wires far larger, it will be possible to obtain such advantage that the worker can recognize a sound generated when the first wall comes into contact with the second wall, when the female housing is engaged with the holder.
The width of the aforesaid first wall in a direction intersecting the aforesaid electric wires may be substantially equal to the width of the aforesaid electric wires. According to this feature, the width of the first wall is reliably made large, and so, when the female housing is engaged with the holder, the feel of snap can be reliably obtained. Moreover, the concept that the width of the first wall in the direction intersecting the electric wires is substantially equal to the width of the electric wires includes the following aspects; the width of the first wall is equal to the width of the electric wires; the width of the first wall is slightly shorter than the width of the electric wires; and the width of the first wall is slightly longer than the width of the electric wires.
Either one of the aforesaid first wall and the aforesaid second wall may be provided with a recess recessed from its surface which is opposed to the other wall when the aforesaid female housing and holder have been engaged with each other.
In other words, one wall selected from among the first wall and second wall is provided with a recess which is recessed from its surface opposed to the other wall (that is, the non-selected wall) when the female housing and holder have been engaged with each other. The one wall that is selected from among the first wall and the second wall may be referred to as the selected wall.
According to this feature, an airflow is directed toward the aforesaid recess, when the first wall and the second wall come close to each other. Accordingly, a sound occurs when the aforesaid holder and the female housing are engaged with each other and the first wall and the second wall come into contact. Moreover, the sound echoes (resonates) inside the aforesaid recess and becomes louder.
A width of the other of the aforesaid first wall and second wall in the direction intersecting the aforesaid electric wires may be larger than a width of the aforesaid recess in the direction intersecting the aforesaid electric wires, and smaller than the width of the aforesaid one wall in the direction intersecting the aforesaid electric wires.
According to this feature, the width of the other wall of the aforesaid first wall and second wall becomes larger. As the results, the sound occurring when the aforesaid holder and the female housing are engaged with each other becomes louder.
The other wall may be formed so as to become gradually thinner as it comes close to the one wall. For this reason, the other wall is likely to be elastically deformed when the female housing and the holder are engaged with each other. In addition, because the other wall is formed so as to become gradually thinner as it extends away from the electric wires, the sound occurring when the aforesaid holder and the female housing are engaged with each other will become more high-pitched.
A connector according to one embodiment of the present invention will be described referring to
The FPC 4 is a flat circuit body. The flat circuit body means a circuit body which is formed in a shape of flat strip having a plurality of conductors and an insulating cover part which covers the conductors. As shown in
The pair of insulating sheets 6 are made of insulating synthetic resin and formed in a strip-like shape. The pair of insulating sheets 6 cover these conductors 5 by interposing the plurality of conductors 5 between them. At the aforesaid end part 4a, one of the pair of insulating sheets 6 is removed, as shown in
The holder 2 is formed of insulating synthetic resin and can be elastically deformed. As shown in
The pair of first walls 7 are respectively formed in a rectangular shape in a plan view. The pair of first walls are respectively formed in a plate-like shape. The pair of first walls 7 are overlapped on each other keeping a space therebetween. As shown in
One of the first walls 7 (hereinafter designated by reference numeral 7a) is formed so as to be gradually smaller in thickness, as it extends away from the connecting wall 8. Specifically, the one first wall 7a is formed so as to have a gradually smaller thickness as it comes close to a second wall 22 of the female housing 3, when the holder 2 is engaged with the female housing 3. There is formed a tapered face 12 at an edge 11 of the aforesaid one first wall 7a remote from the connecting wall 8. The tapered face 12 is provided along an entire length of the edge 11 of the one first wall 7a. The tapered face 12 is inclined in a direction approaching to the inner face 9, on the way from the edge 11 toward the connecting wall 8.
The insulating sheet 6 positioned at the end part 4a of the FPC is affixed to the outer face 10 of the other first wall 7 (hereinafter designated by reference numeral 7b). When the FPC 4 is affixed to the outer face 10, a longitudinal direction of the FPC 4 is substantially perpendicular to a longitudinal direction of the other first wall 7b. Moreover, the FPC 4 is affixed to the outer face 10 in such a manner that the FPC 4 may not project from the edge 11 of the other first wall 7b remote from the connecting wall 8. In this manner, the holder 2 holds the end part 4a of the FPC 4.
A lock hole 13 which functions as an engaged part is formed in the one first wall 7a and the connecting wall 8. The lock hole 13 is recessed from the inner face 9 of the one first wall 7a, as shown in
Further, a width L of the first walls 7a, 7b in a direction intersecting (perpendicular to) the FPC 4 is far larger as compared with the conventional case. In the conventional connector, the width of the engaging part of the holder has been such that mechanical strength may be satisfied to the least extent, considering material of the engaging part, etc. In other words, the width of the engaging part of the holder has been to such an extent that the mechanical strength only may be satisfied, and has been small. In contrast, according to the present invention, the width L of the first wall 7a is made far larger, which means such concept of the width as exceeding the conventional concept of the width which has been to such extent that the mechanical strength only has been satisfied, as described above. According to the present invention, by making the width L of the first wall 7a in the direction intersecting the FPC 4 far larger, it will be possible to obtain such advantage that when the female housing 3 is engaged with the holder, the worker can recognize a restoring force of the female housing 3 and the holder 2 after they have been elastically deformed. Further, according to the present invention, by making the width L of the. first wall 7a in the direction intersecting the FPC 4 far larger, it will be possible to obtain such advantage that the worker can recognize a sound generated when the first wall 7a has come into contact with the second wall 22a, when the female housing 3 is engaged with the holder.
The width L of the first walls 7a, 7b, in the direction intersecting (perpendicular to) the FPC 4 is substantially equal to the width W of the second wall 22a in the direction intersecting the FPC 4.
The width L of the first walls 7a, 7b in the direction intersecting the FPC 4 is sufficiently longer than a width 1 of an engaging projection 25 which will be described later in a direction intersecting the FPC 4. Further, as shown in
It is to be noted that the width L corresponds to the width of the other of the first walls 7 and the second walls 22 described in the claims. The width W corresponds to the width of the one of the first walls 7 and the second walls 22 described in the claims. Further, the one first wall 7a is brought into contact with the second wall 22 which is positioned at both ends of the recess 26 in the lateral direction of the FPC 4, that is, the direction intersecting the FPC 4, when the below described engaging projection 25 is engaged in the lock hole 13 to bring the female housing 3 into contact with the holder 2. These first walls 7 correspond to the other of the first walls 7 and the second walls 22 described in the claims.
The female housing 3 is made of synthetic resin. The female housing 3 contains a plurality of terminal metals 14, as shown in
The terminal metals 14 are contained in the female housing 3 as shown in
The first electrical contact portion 18 has a pair of clamp pieces 20 in parallel to each other and a support part 21 interconnecting respective end parts of the pair of clamp pieces 20. The pair of clamp pieces 20 extend from the support part 21 outward of the support part 21 in parallel to each other and in the same direction. The first electrical contact portion 18 can be elastically deformed in a direction in which the pair of clamp pieces 20 move apart from each other. The first electrical contact portion 18 is adapted to clamp the holder 2 and the FPC 4 attached to the holder 2 between the pair of clamp pieces 20. In this manner, the first electrical contact portion 18, that is, the terminal metal 14 is brought into electrical connection with the conductor 5 of the FPC 4.
The second electrical contact portion 19 is continued to the support part 21 of the first electrical contact portion 18. The second electrical contact portion 19 extends from the support part 21 outward of the support part 21. The second electrical contact portion 19 is brought into electrical connection with the conductor pattern 17, when the terminal metal 14 has been contained in the female housing 3 and the female housing 3 has been mounted on the printed circuit board 15. When the female housing 3 and the holder 2 have been engaged with each other, the first electrical contact portions 18 are electrically connected to the conductors 5 of the FPC 4, and the second electrical contact portions 19 are electrically connected to the conductor pattern 17 of the printed circuit board 15, so that the conductors 5 of the FPC 4 and the conductor pattern 17 of the printed circuit board 15 may be connected by way of the terminal metals 14.
The female housing 3 is made of insulating synthetic resin and formed in a box-like shape as shown in
In a state where the other first wall 7b is clamped between the pair of second walls 22 and between the second connecting walls 23, the female housing 3 and the holder 2 are fitted to (engaged with) each other. On this occasion, the first walls 7 and the second walls 22 are overlapped in parallel to each other. When the holder 2 is engaged with the female housing 3, the other first wall 7b of the holder 2 intrudes into the female housing 3 through an opening 24 which is positioned at a left side of the aforesaid space K in
One of the pair of second walls 22 (hereinafter designated by reference numeral 22a) is provided with the engaging projection 25 which functions as the engaging part, and the recess 26. The engaging projection 25 is projected outward of the female housing 3 from an outer face 27 of the one second wall 22a which is positioned outside the female housing 3. The engaging projection 25 is provided at the middle of the one second wall 22a in a longitudinal direction thereof, that is, the lateral direction of the FPC 4 attached to the holder 2 which has been engaged with the female housing 3. It is to be noted that the aforesaid inner face 9 and the outer face 27 correspond to the surfaces of the first wall 7 and the second wall 22 described in the claims which are opposed to each other. The outer face 27 is the surface which is opposed to the one first wall 7a.
The engaging projection 25 is engaged in the aforesaid lock hole 13. When the engaging projection 25 has been engaged in the lock hole 13, the female housing 3 and the holder 2 are engaged with each other (mounted). Description in the claims that the female housing 3 and the holder 2 are engaged with each other means the fact that the engaging projection 25 is engaged in the lock hole 13 thereby to mount the holder 2 to the female housing 3.
The engaging projection 25 is provided with a second tapered face 28 at its end part close to the holder 2, when the female housing 3 and the holder 2 are engaged with each other. The second tapered face 28 is gradually inclined in a direction away from the aforesaid holder 2 on the way from the aforesaid outer face 27 outward of the female housing 3.
The recess 26 is recessed from the outer face 27 of the one second wall 22a. The recess 26 is formed in a rectangular shape in a plan view. The recess 26 is provided at the middle of the one second wall 22a in the longitudinal direction, that is, the lateral direction of the FPC 4 attached to the holder 2 which has been engaged with the female housing 3. The recess 26 is located more remote from the holder 2 than the engaging projection 25. The recess 26 opens at an edge 29 of the one second wall 22a which is remote from the holder 2. The other second wall 22 (hereinafter designated by reference numeral 22b) is fixed to the printed circuit board 15.
In order to assemble the above described connector 1, the insulating sheet 6 located at the end part 4a of the FPC 4 is affixed to the outer face 10 of the second first wall 7b of the holder 2, as a first step. Thus, the holder 2 holds the end part 4a of the FPC 4. Then, the terminal metals 14 are contained in the female housing 3, and the other second wall 22b of the female housing 3 is fitted to the printed circuit board 15.
Thereafter, the other first wall 7b of the holder 2 is positioned relative to the opening 24 of the female housing 3 as shown in
As the other first wall 7b is being inserted into the female housing 3, the one first wall 7a is elastically deformed in a direction away from the one second wall 22a, as shown in
Thereafter, as the other first wall 7b is further inserted into the female housing 3, the engaging projection 25 intrudes in the lock hole 13, as shown in
The sound thus generated echoes (resonates) inside the recess 26 and becomes louder. Further, the sound will become more high-pitched, because the one first wall 7a is formed gradually thinner in the direction away from the FPC 4, that is, in the direction close to the one second wall 22a.
According to the present embodiment, the width L of the first wall 7a and the width W of the second wall 22a are substantially equal to each other. The width L of the first wall 7a is substantially equal to the width La of the FPC 4. In this manner, the width L of the first wall 7a is made far larger. Due to this larger width L of the first wall 7a, the elastic restoring force created when the female housing 3 is engaged with the holder 2 becomes large. As the results, resistance occurring until the female housing 3 is engaged with the holder 2 will become larger, and the above described resistance will be lost, after the female housing 3 has been engaged with the holder 2. In this manner, a feel of snap will be created when the female housing 3 is engaged with the holder 2. Accordingly, it will be possible to easily recognize that the holder 2 and the female housing 3 have been engaged with each other, and thus, a feeling of engagement between the holder 2 and the female housing 3 will be improved.
There is formed the recess 26 in the second wall 22a of the two walls 7a and 22a which are brought into contact with each other after once separated, when the female housing 3 and the holder 2 are engaged with each other. Due to this structure, an airflow is directed toward the recess 26, when the first wall 7a and the second wall 22a come close to each other. Accordingly, a sound is generated when the female housing 3 and the holder 2 are engaged with each other, and the first wall 7a comes into contact with the second wall 22a. Moreover, the sound echoes (resonates) inside the recess 26 and becomes louder. Therefore, it will be possible to easily recognize that the female housing 3 and the holder 2 have been engaged with each other, and thus, the feeling of engagement between the holder 2 and the female housing 3 will be improved.
Moreover, the width L of the first wall 7a is larger than the width D of the recess 26, and smaller than the width W of the second wall 22a. The width L of the first wall 7 is thus made larger. Accordingly, the above mentioned sound becomes louder. Therefore, it will be possible to recognize more easily that the female housing 3 and the holder 2 have been engaged with each other, and thus, the feeling of engagement between the holder 2 and the female housing 3 will be further improved.
Further, the first wall 7a of the two walls 7a and 22a is formed so as to be gradually thinner as it comes close to the second wall 22a. As the results, the aforesaid first wall 7a is likely to be elastically deformed when the female housing 3 and the holder 2 are engaged with each other. In addition, because the aforesaid first wall 7a is formed so as to be gradually thinner as it comes close to the second wall 22a, the sound generated when the first wall 7a and the second wall 22a has come into contact with each other will become more high-pitched. Therefore, it will be possible to recognize more easily that the female housing 3 and the holder 2 have been engaged with each other, and thus, the feeling of engagement between the holder 2 and the female housing 3 will be further improved.
In the above described embodiment, the recess 26 is provided in the one second wall 22a of the female housing 3. However, the recess may be formed in the first wall 7a of the holder 2, according to the present invention. In this case, the recess 26 is preferably recessed from the inner face 9 of the first wall 7a. Moreover, according to the present invention, both the first wall 7a and the second wall 22a may be respectively provided with the recesses 26. Further, the second wall 22a may be made gradually thinner as it comes close to the first wall 7a. Alternatively, the recess 26 need not be provided according to the present invention.
Further, in the above described embodiment, the FPC 4 is employed as the electric wires. However, according to the present invention, not only the FPC 4 but also a flat circuit body such as a flexible flat cable (FFC), or a sheathed electric wire having a round shape in cross section may be employed. Still further, the holder 2 holding the end part 4a of the FPC 4 is employed in the embodiment. However, according to the present invention, it is apparent that a male type connector housing (a so-called male housing) which contains terminal metals and is adapted to be engaged with the female housing 3 may be employed as the holder. In this case, it is apparent that the male housing holds end parts of the electric wires by way of the terminal metals.
Still further, in the above described embodiment, the length L is slightly smaller than the width W. However, it is apparent that the length L may be slightly larger than the width W, or the length L may be equal to the width W, according to the present invention. Moreover, the width L is equal to the width La, in the embodiment. However, it is apparent, according to the present invention, that the length L may be slightly larger than the width La, or the length L may be slightly smaller than the width La.
As has been described above, in the connector according to the present invention, the feel of snap and the sound will be generated when the female housing and the holder come into engagement. Accordingly, it will be possible to easily recognize that the female housing and the holder have been engaged with each other, and thus, the feeling of engagement between the holder and the female housing will be improved.
Number | Date | Country | Kind |
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2001-238886 | Aug 2001 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP02/08028 | 8/6/2002 | WO | 00 | 6/30/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/015221 | 2/20/2003 | WO | A |
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Number | Date | Country | |
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20040067679 A1 | Apr 2004 | US |