The present invention relates to a connector.
Japanese Patent Application Publication No. 2014-135196 discloses a connector having a first housing and a second housing, which can be mutually fitted. The first housing is provided with first terminal fittings and first detection terminal. The second housing is provided with second terminal fittings and second detection terminals.
Each of the first terminal fittings has a box having a tubular shape, and a barrel having an open barrel shape continued to the rear of the box. The barrel is connected to the end of an electric wire by pressure bonding. Furthermore, the first detection terminal has a base portion having a plate shape, and right and left elastic contact pieces extending from the base portion to the front. On the other hand, each of the first terminal fittings and the second detection terminals has a tab having a pin shape (not referred to in Japanese Patent Application Publication No. 2014-135196). The tab of each of the second detection terminals is provided with a conductive portion and a resin portion, which are disposed so as to be aligned in the front-back direction.
In the fitting process of the first housing and the second housing, the conductive portions of the second detection terminals elastically come into contact with the corresponding elastic contact pieces of the first detection terminal so that a detection circuit is closed. When the first housing and the second housing are properly fitted together, the elastic contact pieces move to ride onto the resin portions of the second detection terminals so that the detection circuit is opened. Therefore, with the opened state of the detection circuit, it is possible to electrically detect that the first housing and the second housing are properly fitted together. It is to be noted that contrary to Japanese Patent Application Publication No. 2014-135196, there is a case where the detection circuit is closed when the first housing and the second housing are properly fitted together, or rather, such a case occurs more often. When the first housing and the second housing are properly fitted together, the tabs of the second terminal fittings are inserted and connected into the boxes of the first terminal fittings, and the first terminal fittings and the second terminal fittings are conductively connected properly.
In the above case, the first detection terminal is formed in a shape different from the first terminal fittings. Consequently, the process for forming the first detection terminal is necessary aside from the process for forming the first terminal fittings. This may increase the number of processes and increase the cost.
The present invention has been completed based on the above circumstances, and an object of the present invention is to provide a connector in which terminal fittings and detection terminals can be formed at the same time.
The present invention has a housing capable of being fitted to a counterpart housing, one or more terminal fittings provided in the housing, connected to ends of electric wires, and configured to electrically come into contact with counterpart terminal fittings provided in the counterpart housing when both of the housings are fitted together, and a pair of detection terminals provided in the housing and mutually energized thereby to form a detection circuit when both of the housings are properly fitted together. The pair of detection terminals are mutually connected via an electric wire and formed in the same shape as the terminal fittings.
Since the pair of detection terminals connected via the electric wire are formed in the same shape as the terminal fittings, the detection terminals can be formed at the same time in the forming process of the terminal fittings. As a result, the number of processes and the die cost can be reduced.
The electric wire connected to the pair of detection terminals is bundled together with the electric wires connected to the terminal fittings by a bundling member.
The electric wire connected to the pair of detection terminals has a substantially looped shape (U-shape or annular shape). Consequently, if the electric wire having a looped shape is spread, the space efficiency could be worsened. However, according to the above configuration, the electric wire having a looped shape and the electric wires connected to the terminal fittings are bundled by the bundling member thereby to be held together compactly and efficiently.
The housing is provided with a plurality of cavities into which the terminal fittings and the detection terminals are each inserted, a front wall closing a space on a front side of the cavities in an insertion direction of the terminal fittings and the detection terminals, and a retainer mounting hole intersecting and communicating with the cavities. A retainer to retain the terminal fittings and the detection terminals is inserted into the retainer mounting hole. A pressing portion protrudes on the retainer and is configured and disposed to abut onto the detection terminals and to press the detection terminals toward the front wall.
If the detection terminals move freely in the cavities, the detection timing will not be constant, so that the detection reliability could be deteriorated. In that respect, according to the above configuration, the detection terminals are capable of being pressed by the pressing portion in the cavities, so that the clearance between the retainer and the detection terminals is reduced or rendered absent. Thus, the detection terminals do not move freely in the cavities greatly, so that the detection reliability can be improved.
The pressing portion is not provided at a position corresponding to the terminal fittings.
Since it is not necessary to strictly prevent the terminal fittings not having a detection function from moving freely in the cavities as compared with the detection terminals, the pressing portion is not provided at the position corresponding to the terminal fittings. This can simplify the configuration of the retainer. Furthermore, the pressing portion is thus provided in the minimum necessary range, so that the sliding resistance caused between the retainer and the housing can be rendered small when the retainer is inserted into the retainer mounting hole. As a result, worsening of mounting operability of the retainer can be avoided.
The retainer is provided with a stopper configured to abut onto the housing when the retainer is properly inserted into the housing, the stopper and the pressing portion mutually protrude in the same direction, and a protruding end of the pressing portion is located behind a protruding end of the stopper. With this configuration, the pressing portion can be protected from foreign substances by the stopper, with the result that the pressing portion can be prevented from being damaged due to the interference with the foreign substances.
The counterpart housing is provided with counterpart detection terminals electrically connected to the detection circuit, the counterpart detection terminals and the counterpart terminal fittings are male terminals having respective tabs, the detection terminals and the terminal fittings are female terminals having respective main bodies into which the tabs are each inserted and connected, and the tabs of the counterpart detection terminals are shorter than the tabs of the counterpart terminal fittings.
The timing at which the tabs of the counterpart detection terminals are inserted and connected into the main bodies can be later than the timing at which the tabs of the counterpart terminal fittings are inserted and connected into the main bodies. This can prevent erroneous fitting detection before the counterpart terminal fittings are electrically connected to the terminal fittings.
Hereinafter, an example of the present invention will be described with reference to
The counterpart housing 80 is made of synthetic resin. As illustrated in
The counterpart terminal fittings 90A are made of conductive metal. As illustrated in
Furthermore, as illustrated in
As illustrated in
The housing 10 is made of synthetic resin. As illustrated in
Each of the terminal fittings 20A is integrally formed by the bending process of conductive metal plates and the like. As illustrated in
In the upper wall of the main body 21A, a lance hole 25 is provided so as to penetrate therethrough. When the terminal fitting 20A is properly inserted into the cavity 12A, the lance 13 is elastically engaged into the lance hole 25 in the main body 21 so that the terminal fitting 20A is primarily retained in the cavity 12A.
The wire barrel 22 has an open barrel shape, and is connected by pressure bonding to a core wire 71 exposed by the removal of coating 72 at the terminal of an electric wire for signal (hereinafter, called a signal line 70A). Furthermore, the insulation barrel 23 is connected by pressure bonding to the coating 72 at the terminal of the signal line 70A.
As illustrated in
As the detection terminals 20B, the terminal fittings 20A are also used. As illustrated in
The wire barrels 22 and the insulation barrels 23 are connected by pressure bonding to the terminal of an electric wire for detection (hereinafter, called a detection line 70B) which detects the fitting of both of the housings 10 and 80.
The detection line 70B has the same configuration as the signal lines 70A, although having a different use.
As illustrated in
As illustrated in
As illustrated in
Furthermore, as illustrated in
The retainer 60 is made of synthetic resin. As illustrated in
As illustrated in
Furthermore, as illustrated in
As illustrated in
Furthermore, as illustrated in
The lower portion of the pressing portion 67 and the stopper 66 are invisible in side view by being hidden by the protective walls 65, and are substantially covered by both protective walls 65 (see
When the retainer 60 is properly inserted into the retainer mounting hole 15, the pair of through holes 62B communicate with both cavities 12B (see
As illustrated in
Furthermore, as illustrated in
Next, the assembling procedure and operation of the connector will be described.
Before being assembled into the housing 10, the pair of detection terminals 20B are respectively connected to both ends of the common detection line 70B. Then, the pair of detection terminals 20B are disposed in parallel so that the main bodies 21 are directed to the front while the detection line 70B is turned and bent in a looped shape. Furthermore, the plurality of terminal fittings 20A are respectively connected to the ends of the corresponding signal lines 70A and also disposed so that the main bodies 21 are directed to the front.
Subsequently, the terminal fittings 20A and both detection terminals 20B are inserted into the cavities 12A and 12B of the housing body 11 from the rear respectively, and are primarily retained by the lances 13. At this time, the front ends of the terminal fittings 20A and the front ends of both detection terminals 20B are disposed so as to be aligned at substantially the same position with respect to the front-back direction.
Although not illustrated, before the terminal fittings 20A and both detection terminals 20B are inserted into the cavities 12A and 12B respectively, the retainer 60 is held at the temporary engaging position with respect to the housing 10, and the retaining portions 63 and the pressing portion 67 are disposed so as to be retracted from the corresponding cavities 12A and 12B. Thus, the terminal fittings 20A and both detection terminals 20B are inserted into the cavities 12A and 12B respectively without any trouble without interfering with the retaining portions 63 and the pressing portion 67.
After the terminal fittings 20A and both detection terminals 20B are inserted into the cavities 12A and 12B respectively, the retainer 60 is pressed in upward. In the insertion process of the retainer 60, since the pressing portion 67 slides on the inner face of the retainer mounting hole 15, there is a possibility that sliding resistance could occur. However, since the pressing portion 67 is provided only in the minimum necessary range corresponding to both detection terminals 20B, the sliding resistance is not particularly excessive.
When the retainer 60 is held at the final engaging position with respect to the housing 10 and is properly inserted into the retainer mounting hole 15, the pressing portion 67 abuts onto the lower edges of the rear ends of the main bodies 21 of both detection terminals 20B to press both detection terminals 20B to the front, and the main bodies 21 of both detection terminals 20B are disposed between the front wall 51 and the pressing portion 67 in a state where free movement in the front-back direction is substantially prevented (see
As illustrated in
Subsequently, the housing 10 is fitted into the hood 81 of the counterpart housing 80. When both of the housings 10 and 80 are shallowly fitted, the cam follower 82 of the counterpart housing 80 enters the inlet of the cam groove 41 of the lever 40 through the introduction groove 18 of the housing body 11. When the lever 40 is rotated in that state, the cam follower 82 slides on the groove face of the cam groove 41 to exhibit the cam operation, so that both of the housings 10 and 80 are mutually fitted by a low fitting force. As illustrated in
Now, in the final fitting stage of both of the housings 10 and 80, as illustrated in
Thereafter, as illustrated in
As described above, according to this example, the pair of detection terminals 20B are mutually connected via the detection line 70B, and the detection terminals 20B are formed in the same shape as the terminal fittings 20A. Thus, the terminal fittings 20A and the detection terminals 20B can be formed in the same process, so that the number of processes and the die cost can be reduced.
Furthermore, although the detection line 70B connected to the pair of detection terminals 20B has a looped shape, the detection line 70B having a looped shape and the signal lines 70A are fixed together by being wound by the tape 35. Thus, worsening of the space efficiency can be avoided.
Furthermore, the tabs 91B of the counterpart detection terminals 90B are shorter than the tabs 91A of the counterpart terminal fittings 90A, and the timing at which the counterpart terminal fittings 90A are inserted and connected into the main bodies 21 is set to be earlier than the timing at which the counterpart detection terminals 90B are inserted and connected into the main bodies 21. Thus, the proper fitting state of both of the housings 10 and 80 can be detected after the terminal fittings 20A and the counterpart terminal fittings 90A are electrically connected, so that the reliability of the fitting detection can be enhanced.
Furthermore, after the detection terminals 20B are inserted into the cavities 12B, the retainer 60 is properly inserted into the retainer mounting hole 15 so that the detection terminals 20B are pressed to the front wall 51 side by the pressing portion 67, with the result that the clearance between the retainer 60 and the detection terminals 20B is reduced or rendered substantially absent. Thus, the detection terminals 20B do not move freely in the cavities 12B greatly, so that the detection reliability can be improved.
Furthermore, since the pressing portion 67 is not provided at the position corresponding to the terminal fittings 20A, the configuration of the retainer 60 is simplified, and the sliding resistance between the pressing portion 67 and the housing body 11 does not become large in the mounting process of the retainer 60. Thus, worsening of the mounting operability of the retainer 60 can be avoided.
Other examples will be briefly described below.
(1) When a plurality types of terminal fittings having different shapes and sizes are accommodated in the housing, at least one type of the terminal fittings and detection terminals should be formed in the same shape.
(2) The terminal fittings and the detection terminals may be male terminal fittings in which the tabs protrude to the front of the main body portions having a tubular shape.
(3) In the above example, the front wall is provided in the front holder separate from the housing body, but according to the present invention, the front wall may be provided integrally with the housing body.
(4) The pressing portion may be individually disposed at the position corresponding to each of the pair of detection terminals.
(5) The entire pressing portion may be covered by the protective walls so as to be invisible in side view by being hidden by the protective walls.
(6) When the detection terminals are deeply inserted into the cavities and are located ahead of the predetermined positions, the pressing portion may not abut onto the main bodies of the detection terminals when the retainer is properly inserted into the retainer mounting hole.
(7) The bundling member to bundle the detection line and the signal lines is not particularly limited, and in place of the tape, for example, a tie band may be used.
Number | Date | Country | Kind |
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2015-109566 | May 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2016/064231 | 5/13/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/194579 | 12/8/2016 | WO | A |
Number | Name | Date | Kind |
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6786756 | Mase | Sep 2004 | B2 |
7563996 | Loeffelholz | Jul 2009 | B2 |
7918676 | Tonosaki | Apr 2011 | B2 |
9887490 | Matsuura | Feb 2018 | B2 |
20170302030 | Chiang | Oct 2017 | A1 |
20180034217 | Sekino | Feb 2018 | A1 |
Number | Date | Country |
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62-65778 | Apr 1987 | JP |
1-132076 | Sep 1989 | JP |
4-127982 | Nov 1992 | JP |
2005-5126 | Jan 2005 | JP |
2007-305473 | Nov 2007 | JP |
2014-135196 | Jul 2014 | JP |
Entry |
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International Search Report dated Jul. 19, 2016. |
Number | Date | Country | |
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20180145456 A1 | May 2018 | US |