1. Field of the Invention
The invention relates to a connector.
2. Description of the Related Art
Japanese Unexamined Patent Publication No. 2005-251540 discloses a connection detector mounted in one connector to detect whether male and female connectors have been connected properly. The connection detector is held at an initial position without being able to move forward until a proper connected state is reached. However, forward movement of the detector is allowed when the male and female connectors reach the properly connected state and the connection detector is displaced to a detecting position.
In this connector, a pair of operating springs are formed on opposite widthwise sides of a detector and are locked to holding projections formed in a connector housing to restrict a backward movement of the detector when the detector reaches a connection position.
However, in the above connector, the operating springs deflect out in a width direction when being locked to the holding projections. Accordingly, deflection spaces have to be ensured at outer sides of the operating springs in the width direction. Thus, the positions of protection walls formed to cover the detector in the width direction are made more distant toward outer sides in the width direction by that much. As a result, there has been a problem of enlarging the connector in the width direction.
The present invention was completed based on the above situation and aims to realize the miniaturization of a connector provided with a detector for detecting connection in a width direction.
The invention is directed to a connector, including a connector housing connectable to a mating connector housing. A lock arm extends back from a front end part of the connector housing, and is formed to deflect in a height direction intersecting a connecting direction of the connector housing and the mating connector housing. The lock arm is configured to be locked to the mating connector housing to hold a connected state when the connector housing and the mating connector housing are connected properly. Two lock-arm protection walls stand on the connector housing and extending along the connecting direction at opposite sides of the lock arm in a width direction. A detector can be mounted into the connector housing for movement between an initial position and a detecting position. The detector is configured to contact the lock arm from behind to restrict a forward movement at the initial position before the connector housing is connected to the mating connector housing. The detector can enter a deflection space for the lock arm to restrict the deflection of the lock arm when being released from a movement restricted state at the initial position and reaching the detecting position by being pushed forward from the initial position when the connector housing is connected properly to the mating connector housing. Detector protection walls are configured to cover the detector by standing behind and at widthwise outer sides of the lock-arm protection walls on the connector housing. Locking arms are formed on opposite widthwise sides of the detector and are resiliently deformable inwardly in the width direction. First and second lock receiving portions are formed on the inner surfaces of the detector protection walls and can be locked releasably to the locking arms when the detector is at the initial position and the detecting position for restricting a backward movement of the detector. The locking arms are arranged to cross backward extensions of the lock-arm protection walls in the connecting direction toward widthwise inner sides when being resiliently deformed.
According to the invention, locking arms utilize dead space behind the lock-arm protection walls. Thus, the connector is miniaturized in the width direction.
The first and second lock receiving portions may be displaced so not to overlap in a height direction in a rear view of the connector. Accordingly, the first and second lock receiving portions can be molded by removing a mold backward. Thus, a mold structure can be simplified.
Claws may project out in the width direction on the tips of the locking arms. Rear surfaces of the claws in the connecting direction may be able to contact the front surfaces of the first lock receiving portions when the detector is at the initial position. Accordingly, the claws of the locking arms are lockable to the front surfaces of the first lock receiving portions when the detector is at the initial position. Thus, a detachment of the detector from the connector housing is restricted.
The front and rear surfaces of the claws may be able to contact the rear surfaces of the lock-arm protection walls and the front surfaces of the second lock receiving portions so as to be able to hold the detector at the detecting position when the detector is at the detecting position. Thus, the claws of the locking arms can contact the rear end surfaces of the lock-arm protection walls when the detector is at the detecting position. Thus, the detector is prevented from being pushed any farther forward. Further, the claws can simultaneously contact the front surfaces of the second lock receiving portions so that the detector cannot return to the initial position can be avoided.
A specific embodiment of a connector assembly of the invention is described with reference to the drawings. Note that, in the following description, front and rear ends in a connecting direction of male and female connectors are referred to as a “front end” and a “rear end” and a direction extending from a front side to a back side of the plane of
The connector assembly has a male connector M with a male connector housing 1 made of synthetic resin. A rear end of the male connector housing 1 in a connecting direction to a female connector F defines as a terminal accommodating portion 2, and a rectangular tubular receptacle 3 is formed on a front end. As shown in
Tabs 5A of the male terminal fittings 5 project into the receptacle 3 and are arranged side by side in the width direction. A lock protrusion 7 projects down at a widthwise central part of the upper side of the opening edge of the receptacle 3.
A retainer insertion hole 8 is open on the lower surface of the terminal accommodating portion 2 at a position behind the locking lances 6 and communicates with both cavities 4. As shown in
This accommodating frame 12 has a rear wall 12A extending over the entire width of the terminal accommodating portion 2. Two side walls 12B extend forward from the opposite widthwise sides of the rear wall 12A and are on the same straight lines as the elongated projections 9. A center wall 12C extends forward from a widthwise central part of the rear wall 12A, and the heights of these walls are substantially flush with a part between the two elongated projections 9. Further, the front ends of the opposite side walls 12B are slightly behind the front end of the center wall 12C and two positioning recesses 13 are defined between the front ends of the side walls 12B and the rear ends of the elongated projections 9.
A cut recess 15 having a width substantially equal to the width of the retainer insertion hole 8 in a front-back direction is formed by cutting at a position of a partition wall 14 partitioning between the cavities 4 in an arrangement direction where the retainer insertion hole 8 is open (see
As shown in
A flat body side pushing surface 19A is formed on the lower surface of the body 18. Two legs 20 (housing locks) project up on opposite widthwise sides of the upper surface of the body 18. Locking claws 21 project on outer surfaces of the legs 20 near the tips of the legs 20. The legs 20 can be deformed resiliently in directions toward each other so that the locking claws 21 can be locked releasably to the partial lock receiving portions 16 and the full lock receiving portions 17 described above.
Sides of the legs 20 closer to the tips than the locking claws 21 define locking protrusions 22 for locking the male terminal fittings 5. When the retainer 10 is at the partial locking position, as shown in
A posture correcting portion 23 projects up in a widthwise central part of the upper surface of the body 18 between the legs 20. The posture correcting portion 23 has a width equal to the width of the body 18 in the front-back direction. As shown in
The narrow portion 23A also has an excessive deformation preventing function and prevents the legs 20 from being resiliently deformed any further by contacting the widthwise inner surfaces of the legs 20 when the legs 20 are resiliently deformed inward and toward each other within a resiliency limit.
The extended portions 11 protrude unitarily back from the body 18. Extended-portion side pushing surfaces 19B extend continuously on upper surfaces of the extended portions 11 and are flush with the body side pushing surface 19A of the body 18. As shown in
Backlash restricting portions 26 project out in the width direction on boundaries between the extended portions 11 and the body 18 on opposite lateral sides of the retainer 10. The backlash restricting portions 26 fit tightly into the corresponding positioning recesses 13 of the male connector housing 1 when the retainer 10 is at the full locking position. In this way, the retainer 10 is held without play in the front-back direction.
The female connector F includes a female connector housing 27 made of synthetic resin and formed to fit into the receptacle 3 of the male connector housing 1. As shown in
As shown in
As shown in
As shown in
Two detector protection walls 38 stand behind the lock-arm protection walls 37 on the upper surface of the female connector housing 27. A space defined by the detector protection walls 38 and the upper surface of the female connector housing 27 defines an accommodation space for a detector 39. The detector protection walls 38 are located at outer sides of the lock-arm protection walls 37 in the width direction, as shown in
As shown in
Lower parts of the rear ends of the detector protection walls 38 protrude out in the width direction and back to form protruding frame portions 42. As shown in
As shown in
Further, as shown in
The second lock receiving portions 44 are located before the first lock receiving portions 43, are at higher positions and are designed to make a backward movement of the detector 39 from the detecting position difficult. As shown in
The detector 39 is mounted into the female connector housing 27 for movement between the initial position shown in
The detector 39 also is made of synthetic resin and includes a base 45 and a resilient arm 46 integrally coupled to the front surface of the base 45. The resilient arm 46 is cantilevered forward and defines a substantially rectangular bar that is resiliently deformable in the height direction with a base end part as a support. In a natural state, the resilient arm 46 is inclined up toward the front.
A substantially rectangular block-shaped protrusion 47 projects up on an upper part of the front end of the resilient arm 46. A widthwise central part of the upper surface of the protrusion 47 is raised into a rib-shaped auxiliary protrusion 48. A contact portion 49 projects forward on a lower part of the front end of the resilient arm 46. When the detector 39 is at the initial position, as shown in
As shown in
The lock projection 34 slides in contact with the lock protrusion 7 of the receptacle 3 and the lock arm 33 is pushed down while the male and female connectors M, F are being connected. Associated with this, the resilient arm 46 also is pushed down. The lock arm 33 returns to an initial state when the male and female connectors M, F are connected properly. However, since the lock protrusion 7 of the receptacle 3 pushes the auxiliary protrusion 48, the resilient arm 46 is held in a pushed-down state. As a result, a contact state of the movement restricting surface 51 and the tip surface of the lock projection 34 is released and the detector 39 can move forward toward the detecting position.
The rear surface of the base 45 defines a pushing wall 52. As shown in
As shown in
The locking arms 56 are deflectable inward in the width direction. First and second claws 57 and 58 are provided one above the other on tips of each locking arm 56 and project out, as shown in
Conversely, both front and rear surfaces of the second claws 58 are tapered. The front surfaces 58A extend laterally along a direction perpendicular to a pushing direction of the detector 39. Accordingly, when the detector 39 is at the initial position, the second claws 58 contact the rear surfaces of the second lock receiving portions 44, as shown in
As shown in
The retainer 10 is held in the partly locked state shown in
The pushing surface 19 of the retainer 10 then is pushed, and the legs 20 deform resiliently in so that the locking claws 21 are unlocked from the partial lock receiving portions 16 and the entire retainer 10 is inserted into the retainer insertion hole 8. When the retainer 10 reaches the full locking position, the locking claws 21 are locked to the full lock receiving portions 17 and the locking protrusions 22 are inserted into the cavities 4 to lock the male terminal fittings 5. Thus, the male terminal fittings 5 are retained by both the locking protrusions 22 and the locking lances 6.
Note that an operation of mounting the female terminal fittings 29 into the female connector housing 27 can be performed in the same manner as described above.
The detector 39 is held at the detecting position before the female connector F is connected to the male connector M. A front end of the female connector housing 27 then is fit into the receptacle 3 and the lock projection 34 of the lock arm 33 contacts the front end of the lock protrusion 7 of the receptacle 3 in the connecting process. The lock protrusion 7 applies a downward pushing force that resiliently deforms the lock arm 33 down as the connecting operation progresses. The contact portion 49 of the resilient arm 46 of the detector 39 also receives a downward pushing force as the lock arm 33 is pushed down, and the resilient arm 46 deforms resiliently down.
The male and female terminal fittings 5, 29 are connected properly when the male and female connectors M, F are connected to a proper depth. At this time, the lock arm 33 returns so that the lock projection 34 engages the inner surface of the lock protrusion 7 of the receptacle 3. Additionally, the lock protrusion 7 of the receptacle 3 is in contact with the auxiliary protrusion 48 of the resilient arm 46, and keeps the resilient arm 46 deformed resiliently down. A contact state of the movement restricting surface 51 of the resilient arm 46 and the tip surface of the lock projection 34 of the lock arm 33 already is released at this time, thereby releasing a movement restricted state of the detector 39. Thus, the guide surface 50 of the protrusion 47 of the resilient arm 46 slides in contact with the lower edge of the tip of the lock projection 34 of the lock arm 33 when the pushing wall 52 is pushed. As a result, the detector 39 reaches the detecting position while pushing the resilient arm 46 further down. At this position, the protrusion 47 of the resilient arm 46 is inserted between the lock projection 34 of the lock arm 33 and the upper surface of the female connector housing 27 to be held in contact with both. Thus, the deflection of the lock arm 33 in an unlocking direction is restricted and the male and female connectors M, F are locked reliably in the connected state.
Before reaching the detecting position, the detector 39 no longer is held at the initial position where the first claws 57 of the locking arms 56 and the first lock receiving portions 43 are locked together. Then, the locking arms 56 are deflected in and the second claws 58 move over the second lock receiving portions 44. When the detector 39 reaches the detecting position, the second claws 58 are locked to the second lock receiving portions 44 and the front end surfaces 58A of the second claws 58 contact the rear end surfaces of the lock-arm protection walls 37, thereby preventing the detector 39 from moving farther forward.
The retainer 10 is configured so that the extended portions 11 extend from the body 18 and the extended-portion side pushing surfaces 19B are formed in addition to the body side pushing surface 19. This enables the entire retainer 10 to be pushed easily even if the retainer 10 is small. Further, the pushing surface 19 is extended toward the rear from the body 18. Thus, an insertion posture into the retainer insertion hole 8 tends to incline. However, the posture correcting portion 23 is provided and the retainer 10 can be corrected to have a proper insertion posture instead of having an inclined posture by fitting the tip of the posture correcting portion 23 into the cut recess 15 of the partition wall 14 (see
The posture correcting portion 23 is provided between the legs 20 in the retainer 10. Thus, the posture correcting portion 23 also prevents excessive deformation of the legs 20.
Further, the backlash filling projections 25 project on the widthwise side surfaces of both extended portions 11 of the retainer 10 and are squeezed by the inner surfaces of the opposite side walls when the retainer 10 is at the full locking position. Thus, both extended portions 11 are sandwiched tightly between the center wall and the side walls and the entire retainer 10 can be held without play in the width direction. Furthermore, the backlash restricting portions 26 project out in the width direction on the retainer 10 and fit tightly into the corresponding positioning recesses 13 of the male connector housing 1 when the retainer 10 is at the full locking position. Thus, the retainer 10 is held without play in the front-back direction.
Both locking arms 56 of the female connector F are located substantially on backward extensions of the lock-arm protection walls 37 when the detector 39 is at the initial position and the detecting position. The locking arms 56 cross these extensions toward the widthwise inner sides while being resiliently deformed inward. Specifically, the locking arms 56 are arranged utilizing the dead spaces behind the lock-arm protection walls 37 and are deformed resiliently inward. Thus, the connector can be made smaller in the width direction as compared with the case where the locking arms 56 are deformed outward.
The first and second lock receiving portions 43, 44 in the female connector housing 27 for holding the detector 39 at the initial position and the detecting position are displaced so as not to overlap in the height direction, and hence can be formed by a mold that is opened and closed in the front-back direction. Thus, a mold structure for the female connector housing 27 can be simplified.
The tip of the resilient arm 46 of the detector 39 is in contact with the lock arm 33 and the second claws 58 of the locking arms 56 are in contact with the rear surfaces of the second lock receiving portions 44 when the detector 39 is at the initial position. Thus, a forward movement is restricted reliably at the initial position. Further, at the initial position, the first claws 57 are locked to the first lock receiving portions 43 and the locking surfaces and the lock receiving surfaces thereof are upright surfaces. Thus, the detector 39 cannot be detached outward at the initial position.
When the detector 39 is at the detecting position, the front end surfaces 58A of the second claws 58 of the detector 39 are in contact with the rear end surfaces of the lock-arm protection walls 37 to restrict a forward movement. Simultaneously, the second claws 58 are locked to the front surfaces of the second lock receiving portions 44 to prevent a return to the initial position.
The invention is not limited to the above described and illustrated embodiment. For example, the following embodiments also are included in the scope of the invention.
The extended portions of the retainer extend toward rear of the body in the above embodiment. However, they may extend toward both the front and rear.
The posture correcting portion of the retainer also prevents excessive deformation of the legs in the above embodiment, but a posture correcting function and an excessive deformation preventing function may be set at different positions.
The posture correcting portion of the retainer is locked to the cut recess formed on the partition wall to correct the posture of the retainer in the above embodiment. However, it may be locked at a position other than the partition wall.
Deflection of the lock arm is restricted when the detecting member reaches the detecting position in the above embodiment. However, the deflection may not necessarily be restricted.
Number | Date | Country | Kind |
---|---|---|---|
2013-162524 | Aug 2013 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5217390 | Nozaki | Jun 1993 | A |
5759058 | Childs | Jun 1998 | A |
6234826 | Wilber | May 2001 | B1 |
6261116 | Ceru | Jul 2001 | B1 |
6435895 | Fink | Aug 2002 | B1 |
6435896 | Takatsuki | Aug 2002 | B1 |
6716052 | Kane | Apr 2004 | B2 |
6780045 | Shuey | Aug 2004 | B2 |
7108542 | Ishiwa | Sep 2006 | B2 |
7326074 | Lim | Feb 2008 | B1 |
7399195 | Kim | Jul 2008 | B2 |
7544081 | Lim | Jun 2009 | B2 |
7909638 | Seo | Mar 2011 | B2 |
8920187 | Kon | Dec 2014 | B2 |
9054458 | Ng | Jun 2015 | B1 |
20070059969 | Shamoto | Mar 2007 | A1 |
20130237081 | Kon | Sep 2013 | A1 |
20140134867 | Kon | May 2014 | A1 |
Number | Date | Country | |
---|---|---|---|
20150037998 A1 | Feb 2015 | US |