The invention relates to a connector for various elongated members, wherein the members are wrapped around a central element by rotation of housing portion(s) that hold or guide the elongated members to accomplish the wrapping and knot-formation.
A connector, and associated methods, are adapted for insertion of multiple elongated members into the connector followed by twisting/wrapping the members around a central element to form a knot that mechanically connects the members. The twisting/wrapping is accomplished by rotating portions of the connector housing relative to each other, which wraps the members tightly around the central element and around each other to bind/tie the members together. The connector may be used for connecting various elongated members, such as electrical conductors, wires (solid, stranded, and/or cables), and, in certain embodiments, other elongated objects. In certain embodiments, the elongated members are electrically conductive, and the connector is used for quickly and reliably electrically connecting the conductors. Also, the central element may also be conductive, for enhancing the electrical connection between the elongated members.
In certain embodiments, the connector comprises two housing end portions (a “first housing end portion” and a “second housing end portion”, typically held together by a sleeve or other fastener) and a central element provided on the longitudinal central axis of the connector, wherein the central element extends from one of the housing end portions, through an interior space of the connector, and into the other housing end portion. In the “relaxed”, not yet actuated, configuration of the connector, the central element is preferably straight and parallel to the connector longitudinal central axis and its two opposing ends are slidably received in their respective opposing housing end portions, for example, in axial, elongated holes or recesses in the end portions. The central element is preferably rigid enough to remain in place on the central axis and in its holes/recesses at least prior to actuation of the connector by rotation of the housing portions and preferably prior to, during, and after actuation of the connector. However, in certain embodiments, the central element may be flexible enough that, upon actuation and the resultant large forces caused by the wrapping of the elongated members around it, the central element may bend and deform to some extent, as discussed later in this document.
In certain embodiments, the elongated members are elongated wires, lines, cables, ropes, straps, filaments, or strands (hereafter, called “wires” for simplicity, and preferably, but not necessarily in all embodiments, metal or electrically conductive material). A first elongated member extends axially through a bore in the first housing end portion, axially through an interior space of the connector, and axially into a hole in the opposing second housing end portion. The second elongated member extends axially into the connector in the opposite direction, by extending axially through a bore in the second housing end portion of the connector, axially through an interior space of the connector, and axially into a hole in the opposing first housing end. Thus installed, the first and second elongated members are radially offset from the longitudinal central axis of the connector, and so, in the relaxed configuration, are parallel to, but not coaxial with, the central element. In this relaxed configuration, the first elongated member is preferably entirely distanced from, and generally or exactly on the other side of the central element, relative to the second elongate member. For example, the first elongated member may be in the range of 95 degrees to 180 degrees from the entire second elongated member in the relaxed configuration, or more preferably in the range of 170-180 degrees or 180 degrees from the entire second elongated member in the relaxed configuration.
After insertion of the elongated elements into the connector, the housing portions are rotated relative to each other on the longitudinal central axis of the connector. As each of the elongated members enters the connector through one of the housing end portions and its respective end is in the other of the housing end portions, the elongated members may be said to extend axially past the ends of the central element and overlap axially with their ends pointing in opposite directions. With the elongated members thus installed, the rotation of the two housing end portions relative to each other will cause the portion of each elongated member that is in the interior space to move toward and wrap around the central element. Upon several 360 degrees rotations of the housing end portions relative to each other, each elongated member will have become wrapped/wound around the central element and, in certain embodiments, also around at least some of the other elongated member's coils on the central element, and the ends of the elongated members will have been pulled out of their respective holes in the housing end portions. In other words, because the elongated members ends are radially distanced from the longitudinal axis LA, the rotation of the elongated members causes the ends of the elongated members, including the portion previously installed in axial holes in the housing ends, to wrap around the central element. For example, as actuation/wrapping proceeds, each elongated member is pulled inward into the connector and the bundle/knot becomes tighter and tighter, to the point wherein the end of each of the elongated members slides inward out of the hole in its respective housing end portion to leave the hole and become part of the wrapped coils around the central element. Thus, wrapping typically also causes each elongated member end to wrap around and between the coils of the other elongated member, in effect, tightly tangled with each other and thus forming an entwined bundle or knot. Hence, the combination of the central element and wrapped and tangled wires because what may be called a “Western Knot”, “Western Splice” or simply “Splice” of twisted or tangled, and pulled, wires forming a durable and tight connection.
In certain embodiments, the elongated member ends are out of their respective holes and wrapped around/into the knot after 2-5, and more preferably 3-4, of the 360 degree rotations of one housing end relative to the other. After that, the resistance to rotation of one housing end relative to the other typically will be less. Further rotation of a given housing end relative to the other will typically cause little or no further wrapping, but instead, the elongated member entering the given housing end, the knot, and the other elongated member will rotate together, that is, as a unit or substantially as a unit. This helps prevent over-tightening and breakage as the user will sense the formation of the knot by sensing the lessening of resistance and will tend to stop rotation at that point. In many embodiments, the central element remains substantially or entirely straight throughout this actuation and wrapping process and remains the core of the knot. In other embodiments, the central element may deform somewhat due to the actuation and resulting wrapping forces. In other embodiments, deformation of the central element could possibly pull the first and second ends of the central element out of their respective holes/recesses in the first and second housing end portions, in which case the central element would remain the central core for the knot but could be described as being tangled with the entangled wires.
Referring to the Figures there are shown several, but not the only, embodiments of the invented connector, and of the connector in use to connect wires.
Central element 40 is preferably cylindrical and extends between and into each of the two housing ends 12, 14, by means of the ends 42, 44 of element 40 extending into the element holes 46, 48, respectively (46, 48 visible in
Referring to
With the elongated members extending through only their respective bores 26, 32 and being wrapped/tangled together at the knot, as in
Therefore,
One may see to best advantage, in
Certain embodiments of the connector may comprise, consist essentially of, or consist of four parts, that is, the male and female actuators (such as the portrayed housing end portions), a retaining ring (such as the portrayed sleeve), and a copper or other conductive and somewhat flexible rod serving as the central element. Water resistance may be added to the connector by using a water-resistant gel inside the connector or other sealant. Benefits of the preferred embodiments include that the connector is extremely easy to use, is very fast and reliable, and may be a watertight connection.
In certain embodiments, the device may be used as a quick connector of 18 gauge (or possibly down to 20 gauge and up to 16 gauge), low voltage (12 v-24 v) wires in the agricultural sprinkler industry or other irrigation systems, for example. Sprinklers are accompanied with electrical connections to transfer the charge to open/close the individual sprinkler solenoids.
The housing portions may be made of various materials, such as Lexan PC, polycarbonate clear, and/or various injection molded polymers such as PP, PPS, PPE, POM, PVC and ABS, for example. Preferably, materials that combine strength and the desired functions, along with the ability to be cast in clear components, are used. The center element or “rod” may be made of copper, but in certain embodiments could be other materials, for example, for electric embodiments, any conductive material, i.e. copper, aluminum, brass etc, depending on the type of connection being made and the application.
In use, one may obtain wires for the desired application and remove insulation, if present, for example, to markings on the body of the connector. Then, the wires are inserted into the connector, that is, one wire or group of wire strands of one cable into the hole on each end of the connector so that the wires/strands to be connected enter opposite ends of the connector and overlap axially inside the connector. Then, the user twists the housing ends relative to each other, for example for the ratchet system direction portrayed in the drawings, end portion 12 will be rotated clockwise in the view of
A housing retainer system is provided for holding the two actuators/housing-ends from coming apart while twisting them to actuate the connector. One retainer system embodiment comprises resilient arms 50 on one of the housing ends, the circular recess/groove 64 on the other of the housing ends, and a retaining ring such as the cooperating sleeve 16 installed over/around the middle region of the housing ends. For example, the retaining ring holds arm tangs (such as fingers 52) down on the male housing portion in a recess/groove that allows the housing portions to rotate/twist relative to each other but not to fall apart from each other.
Certain embodiments may be described as a connector that connects first and second elongated members, the connector comprising: a connector housing having a longitudinal axis and a radial direction that is perpendicular to the longitudinal axis, the connector housing comprising a first housing portion and a second housing portion, each having a bore that is parallel to the longitudinal axis and offset from the longitudinal axis and each having a hole that is parallel to the longitudinal axis and offset from the longitudinal axis; a central element provided inside the connector housing at the longitudinal axis and extending between the first and second housing portions, wherein, when the connector is in a relaxed condition, the first elongated member extends through the bore in the first housing portion and into the hole in the second housing portion and is parallel to and radially distanced from the central element, and the second elongated member extends through the bore in the second housing portion and into the hole in the first housing portion and is radially distanced from the central element; and wherein the first housing portion is rotatable on the longitudinal axis relative to the second housing portion, and rotation of the first housing portion relative to the second housing portion moves the first and second elongated members against the central element and wraps the first and second elongated members in coils around the central element to a tightened condition in which a mechanical connection is formed between the elongated members. In certain embodiments, in the relaxed condition, the first elongated member extends through the bore in the first housing portion and into the hole in the second housing portion at a first position, and the second elongated member extends through the bore in the second housing portion and into the hole in the first housing portion at a second position, and the first position is in a range of 95-180 degrees from the second position. In certain embodiments, in the connector, the first position is 180 degrees from the second position. In certain embodiments, said rotation comprises rotating the first housing portion relative to the second housing portion 2-5 rotations of 360 degrees. In certain embodiments, said rotation comprises rotating the first housing portion in a first direction relative to the second housing portion and the connector further comprises a latching system that prevents rotation of the first housing portion relative to the second housing portion in a second direction opposite the first direction, and, in certain embodiments, the latching system is a ratchet system. In certain embodiments, the connector further comprises a housing retainer system adapted to hold the first housing portion and second housing portion from coming apart. In certain embodiments, the connector further comprises wherein the two elongated members being electrically conductive, so that the coils of the first and second elongated members around the central element in the tightened condition are electrically connected. In certain embodiments, the central element is also electrically conductive, so that all of the two elongated members and the central elements are electrically connected. In certain embodiments, the coils overlap each other. In certain embodiments, the first and second housing portions each have an element hole on the longitudinal axis, and the central element has a first end and a second opposing end that are received in the elements hole of the first and second housing portions. In certain embodiments, when said rotation wraps the first and second elongated members in coils around the central element to the tightened condition, the first elongated member has been pulled out of the hole in the second housing portion, and the second elongated member has been pulled out of the hole in the first housing portion. Certain embodiments of the invention comprise using the connector that is described by any, or multiple of, the sentences of this paragraph.
In the preferred embodiments of
Although this invention has been described above with reference to particular means, materials, and embodiments, it is to be understood that the invention is not limited to these disclosed particulars and extends instead to all equivalents of apparatus and methods of operation and use that are within the broad scope of this disclosure including the drawings and the claims that follow.
This application claims benefit of Provisional application entitled “Connectors and Methods Utilizing Wrapping Around a Central Element”, filed Jul. 23, 2021, and given Ser. No. 63/225,363, which is incorporated into this application in its entirety.
Number | Date | Country | |
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63225363 | Jul 2021 | US |