The disclosure of U.S. Provisional Patent Application No. 63/522,215, filed on Jun. 21, 2023, is hereby incorporated by reference for all purposes as if set forth in its entirety.
The present disclosure generally relates to constructs for holding one or more articles. In some embodiments, the present disclosure relates to constructs for holding one or more articles and which include article engagement features.
According to one aspect, the disclosure is generally directed to a construct for holding at least one article, the construct comprising a plurality of panels extending at least partially around an interior of the construct and forming at least one end wall of the construct and a back wall of the construct, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and at least partially overlapped to form a top wall of the construct and a bottom wall of the construct, and attachment features for at least partially engaging one or more portions of the at least one article, the attachment features comprising at least one article engagement tab extending from a respective end flap of the plurality of end flaps, the at least one article engagement tab for being positioned in a recessed portion of the at least one article.
According to another aspect, the disclosure is generally directed to a blank for forming a construct for holding at least one article, the blank comprising a plurality of panels for extending at least partially around an interior of the construct formed from the blank and for forming at least one end wall of the construct and a back wall of the construct formed from the blank, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and for being at least partially overlapped to form a top wall of the construct formed from the blank and a bottom wall of the construct formed from the blank, and attachment features for at least partially engaging one or more portions of the at least one article, the attachment features comprising at least one article engagement tab extending from a respective end flap of the plurality of end flaps, the at least one article engagement tab for being positioned in a recessed portion of the at least one article when the construct is formed from the blank.
According to another aspect, the disclosure is generally directed to a method of forming a construct for holding at least one article, the method comprising obtaining a blank, the blank comprising a plurality of panels, a plurality of end flaps foldably connected to a respective panel of the plurality of panels, and attachment features comprising at least one article engagement tab extending from a respective end flap of the plurality of end flaps. The method further comprises positioning the plurality of panels extending at least partially around an interior of the construct, positioning the plurality of panels to form at least one end wall of the construct and a back wall of the construct, at least partially overlapping the plurality of end flaps to form a top wall of the construct and a bottom wall of the construct, and positioning the attachment features for at least partially engaging one or more portions of the at least one article such that the at least one article engagement tab is for being positioned in a recessed portion of the at least one article.
According to another aspect, the disclosure is generally directed to a package, the package comprising at least one article and a construct holding the at least one article. The construct comprises a plurality of panels extending at least partially around an interior of the construct and forming at least one end wall of the construct and a back wall of the construct, a plurality of end flaps foldably connected to a respective panel of the plurality of panels and at least partially overlapped to form a top wall of the construct and a bottom side of the construct, and attachment features at least partially engaging one or more portions of the at least one article, the attachment features comprising at least one article engagement tab extending from a respective end flap of the plurality of end flaps, the at least one article engagement tab positioned in a recessed portion of the at least one article.
Those skilled in the art will appreciate the above-stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
Constructs according to the present disclosure can accommodate articles of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes articles such as articles containing food products. Such food products can be e.g., portioned retail food products that can include one or more of cookies, crackers, cakes, pastries, candies, nuts, popcorn, trail mix, gum, etc. Food products described herein can also include, for example, granulized or powdered food products such as cocoa or hot/cold chocolate mix, teas, seasonings such as salt, pepper, herbs, spices, etc., drink mix or flavoring, dehydrated food particles (e.g., soups or mashes), powdered baby food items, etc. The articles can include an outer or otherwise associated packaging that can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, glass; aluminum and/or other metals; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; composite materials; and the like, or any combination thereof.
The articles described herein can include different types of food or beverage products, packaging thereof, and/or having different shapes, without departing from the disclosure. In this specification, the terms “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright constructs. As described herein, constructs can be formed from blanks by overlapping multiple panels, portions, and/or end flaps. Such panels, portions and/or end flaps may be designated herein in terms relative to one another, e.g., “first”, “second”, “third”, etc., in sequential or non-sequential reference, without departing from the disclosure.
Referring momentarily to
It will be understood that the sidewall W, top portion T, and bottom portion of the articles C can be formed by panels and flaps/end flaps, in overlapping or single arrangements. In some embodiments, the top portion T can be at least partially separable from the at least one sidewall W or a portion thereof to access an interior of the article for holding one or more food or beverage products as described above. In some embodiments, the articles C can be a composite-based container such as a Boardio® composite can available from Graphic Packaging International, LLC of Atlanta, GA.
As shown, the blank 103 has a longitudinal axis L1 and a lateral axis L2 and includes a plurality of panels for extending at least partially around an interior 107 of the construct 105 when the construct 105 is formed from the blank 103. The panels can include a first side panel 121, a second side panel 123 foldably connected to the first side panel 121 at a lateral fold line 125, a third side panel 127 (broadly, “fourth side panel”) foldably connected to the first side panel 121 at a lateral fold line 129, and a fourth side panel 131 (broadly, “third side panel”) foldably connected to the second side panel 123 at a lateral fold line 133. It will be understood that each side panel 121, 123, 127, 131 can be considered a side panel of the blank 103 and construct 105 formed therefrom, and that respective panels could be considered a front panel, back panel, or end panel depending upon the orientation of the formed construct 105.
The first side panel 121, as shown, can include a back portion 135 and a front portion 137 at least partially separable from the back portion 135 at a generally longitudinal cut 139.
The second side panel 123 can include a first side portion 141 foldably connected to a second side portion 143 at a generally lateral fold line 145 that intersects a generally J-shaped cut 147 at which the first side portion 141 is at least partially separable from the second side portion 143.
Similarly, the third side panel 127 can include a first side portion 149 foldably connected to a second side portion 151 at a generally lateral fold line 153 that intersects a generally J-shaped cut 155 at which the first side portion 149 is at least partially separable from the second side portion 151.
As also shown, the cuts 147, 155 can intersect respective endpoints of the cut 139. In some embodiments, the cuts 139, 147, 155 can be segments of a generally continuous cut.
The blank 103 and construct 105 formed therefrom can also include a plurality of end flaps foldably connected to a respective panel of the plurality of panels. The plurality of end flaps can include a top end flap 157 foldably connected to a respective portion of the fourth side panel 131 at a respective portion of a longitudinal fold line 159, a top end flap 161 foldably connected to the second side panel 123 at a respective portion of the fold line 159, a top end flap 163 foldably connected to the first side panel 121 at a respective portion of the fold line 159, and a top end flap 165 foldably connected to the third side panel 127 at a respective portion of the fold line 159. It will be understood that the aforementioned segments of the fold line 159, in some embodiments, can be distinct fold lines.
The plurality of end flaps can also include a bottom end flap 167 foldably connected to a respective portion of the fourth side panel 131 at a respective portion of a longitudinal fold line 169, a bottom end flap 171 foldably connected to the second side panel 123 at a respective portion of the fold line 169, a bottom end flap 173 foldably connected to the first side panel 121 at a respective portion of the fold line 169, and a bottom end flap 175 foldably connected to the third side panel 123 at a respective portion of the fold line 169. It will be understood that the aforementioned segments of the fold line 169, in some embodiments, can be distinct fold lines.
An attachment end flap 177, as shown, can be foldably connected to the fourth side panel 131 at a lateral fold line 179. In some embodiments, the attachment end flap 177 can be considered an end flap of the plurality of end flaps of the blank 103 and construct 105 formed therefrom, and in other embodiments, the flap 177 can be considered a panel of the plurality of panels of the blank 103 and construct 105 formed therefrom.
In the illustrated embodiment, article engagement features of the blank 103/construct 105 can include a plurality of article engagement tabs 181 (broadly, “first at least one article engagement tabs”) at least partially defined by respective curved cuts 183 that interrupt a respective portion of the fold line 159. In some embodiments, one or more of the cuts 183 can extend from the panel 121 past the fold line 159 and at least partially into the end flap 163. As described further herein, upon formation of the construct 105 from the blank 103, the article engagement tabs 181 can at least partially separate from the first side panel 121 so as to extend away from the end flap 163. In this regard, the article engagement tabs 181 can be considered to be at least partially defined in one or both of the first side panel 121 and the end flap 163.
As described further herein, the article engagement tabs 181 are configured to at least partially engage one or more articles C when the construct 105 is formed from the blank 103. In some embodiments, the article engagement tabs 181 are configured for being at least partially received/positioned in the recessed top portion T of the one or more articles C. In some embodiments, and as described further herein, the article engagement tabs 181 can be configured for being at least partially received/positioned in the recessed bottom portion of the one or more articles C.
With additional reference to
According to some embodiments, the blank 103 can be inverted, e.g., such that the exterior surface 101 is positioned in a supporting surface and such that an interior surface thereof opposite the exterior surface is positioned facing upwardly.
The plurality of end flaps 157, 161, 163, 165 can be folded at respective portions of the fold line 159 into at least partial face-to-face contact with the respective panels 131, 123, 121, 127, and the plurality of end flaps 167, 171, 173, 175 can be folded at respective portions of the fold line 169 into at least partial face-to-face contact with respective panels 131, 123, 121, 127.
Simultaneously or thereafter, the fourth side panel 131 can be folded at the fold line 133 into at least partial face-to-face contact with respective portions of the second side panel 123 and the first side panel 121. Such movement of the fourth side panel 131 can carry the end flap 157 into at least partial face-to-face contact with respective portions of the end flaps 161, 163, and can carry the end flap 167 into at least partial face-to-face contact with respective portions of the end flaps 171, 173. The attachment end flap 177 can also be carried into at least partial face-to-face contact with a respective portion of the first side panel 121.
The third side panel 127 can be folded at the fold line 129 into at least partial face-to-face contact with respective portions of the first side panel 121, the fourth side panel 131, and the attachment end flap 177.
The panels 121, 123, 127, 131 can then be positioned extending at least partially around the interior 107 of the construct 105, for example, via relative folding at the fold lines 125, 129, 133. The attachment end flap 177 can be at least partially folded at the fold line 179 into at least partial face-to-face contact with the third side panel 127. In such an arrangement, at least portions of the panels 121, 131 can be positioned in generally spaced and parallel arrangement, and at least portions of the panels 123, 127 can be positioned in generally spaced and parallel arrangement, with at least portions of the panels 123, 127 extending perpendicularly from at least portions of the panel 121 to at least portions of the panel 131.
Further to the aforementioned movement of the panels 121, 123, 127, 131, erection of the construct 105 from the blank 103 can include the at least partial separation of the back portion 135 from the front portion 137 of the first side panel 121 at the cut 139, the at least partial separation of the side portion 143 from the side portion 141 of the second side panel 123 at the cut 147, and the at least partial separation of the side portion 151 from the side portion 149 of the third side panel 127 at the cut 155.
Such at least partial separation of the portions 135, 143, 151 described above can also include the maintenance of the back portion 135 of the first side panel 121 in at least partial face-to-face contact with a respective portion of the fourth side panel 131, the at least partial folding of the side portion 143 into at least partial face-to-face contact with the side portion 141 of the second side panel 123 at the fold line 145, and the at least partial folding of the side portion 151 into at least partial face-to-face contact with the side portion 149 of the third side panel 127 at the fold line 153.
The end flaps 167, 171, 173, 175 can be folded at respective portions of the fold line 169 into generally perpendicular arrangement with the panels 131, 123, 121, 127, with one of the end flaps 167, 173 positioned in at least partial face-to-face contact with respective portions of the end flaps 171, 175, and the other of the end flaps 167, 173 positioned in at least partial face-to-face contact with the respective end flap 167, 173.
Similarly, the end flaps 157, 161, 163, 165 can be folded at respective portions of the fold line 159 into generally perpendicular arrangement with the panels 131, 123, 121, 127, with the end flap 163 positioned in at least partial face-to-face contact with respective portions of the end flaps 161, 165, and with the end flap 157 positioned in at least partial face-to-face contact with respective portions of the end flaps 161, 163, 165.
It will be understood that one or more of the articles C can be positioned in the interior 107 of the construct 105 prior to overlapping one or both of the plurality of end flaps 167, 171, 173, 175 and the plurality of end flaps 157, 161, 163, 165 as described above, and/or could be positioned in at least partial face-to-face contact with one or more of the panels 121, 123, 127, 131 as a step intermediate to that of the aforementioned folding of the panels 121, 123, 127, 131 described above to form the package 110.
The folding of the end flap 163 at the respective portions of the fold line 159 can cause the article engagement tabs 181 to at least partially separate from the back portion 135 of the first side panel 121 at the respective cuts 183, thereby positioning the article engagement tabs 181 to at least partially extend into the recessed top portions T of the respective articles C.
The arrangement of the activated article engagement tabs 181 can be such that one or more free edges of the article engagement tabs 181 are positioned in engagement with an interior surface, e.g., a surface thereof facing and/or positioned in the recessed top portion T, of the upper rim R1 of the respective article C, e.g., so as to maintain a bracing engagement of the of the article engagement tab 181 with the respective article C. In some embodiments, a free edge of the end flap 163 can be positioned in engagement with an interior surface of the upper rim R1 of the respective article C.
The construct 105/package 110 is thus formed from the blank 103 so as to have a first end wall 185 (broadly, “first end wall” or “second end wall”) at least partially formed by the side portions 141, 143 of the second side panel 121 in at least partial face-to-face contact, a second end wall 186 (broadly, “first end wall” or “second end wall”) at least partially formed by the side portions 149, 151 of the third side panel 121 in at least partial face-to-face contact, a front wall 187 at least partially formed by the front portion 137 of the first side panel 121 spaced apart from the back portion 135 of the first side panel 121, a back wall 189 at least partially formed by the back portion 135 of the first side panel 121 in at least partial face-to-face contact with the fourth side panel 131, a top wall 191 (broadly, “top end”) at least partially formed by the overlapped end flaps 157, 161, 163, 165, and a bottom wall 193 (broadly, “bottom end”) at least partially formed by the overlapped end flaps 167, 171, 173, 175.
Furthermore, the foregoing construct 105/package 110 formed from the blank 103 provides a secure packaging that is configured to at least partially attach/lock to the unique configuration of one or more articles C, e.g., a recessed end portion thereof.
Turning to
As shown, the blank 203 can be generally similar to the blank 103 described above, though the second side panel 223 is provided with a first side portion 241 foldably connected to a second side portion 243 at a lateral fold line 245. Similarly, the third side panel 227 (broadly, “fourth side panel”) of the blank 203 and construct 205 formed therefrom includes a first side portion 249 foldably connected to a second side portion 251 at a lateral fold line 253. Furthermore, the first side panel 221 of the blank 203 and construct 205 formed therefrom can be devoid of a front portion, as shown.
As shown, the article engagement features of the blank 203 and construct 205 formed therefrom can include a further plurality of article engagement tabs 181 (broadly, “second at least one article engagement tab”) at least partially formed by cuts 183 that interrupt the respective portion of the fold line 169 so as to protrude away from the end flap 173. In some embodiments, one or more of the cuts 183 can extend from the panel 221 past the fold line 169 and at least partially into the end flap 173.
As described further herein, upon formation of the construct 205 from the blank 203, the article engagement tabs 181 can at least partially separate from the first side panel 221 so as to extend away from the end flap 173. In this regard, the article engagement tabs 181 can be considered to be at least partially defined in one or both of the first side panel 221 and the end flap 173.
Accordingly, with additional reference to
The aforementioned formation of the construct 205 from the blank 103 can include the folding of the side portion 243 of the panel 223 into at least partial face-to-face contact with the side portion 241 thereof at the fold line 245, the folding of the side portion 251 of the panel 227 into at least partial face-to-face contact with the side portion 249 thereof at the fold line 253, and the positioning of the panel 221 into at least partial face-to-face contact with the panel 131 without and relative separation of portions thereof at associated cuts.
Accordingly, the construct 205/package 210 is thus formed from the blank 203 so as to have a first end wall 285 (broadly, “first end wall” or “second end wall”) at least partially formed by the side portions 241, 243 of the second side panel 221 in at least partial face-to-face contact, a second end wall 286 (broadly, “first end wall” or “second end wall”) at least partially formed by the side portions 249, 251 of the first side panel 221 in at least partial face-to-face contact, a back wall 289 at least partially formed by first side panel 221 in at least partial face-to-face contact with the fourth side panel 131, a top wall 291 (broadly, “top end”) at least partially formed by the overlapped end flaps 157, 161, 163, 165, and a bottom wall 293 (broadly, “bottom end”) at least partially formed by the overlapped end flaps 167, 171, 173, 175. In this regard, the construct 205/package 210 can be formed without a front wall, though it will be understood that a front wall or front covering structure could be provided without departing from the disclosure.
Furthermore, the aforementioned formation of the construct 205/package 210 can include folding of the end flap 173 at the respective portions of the fold line 169 to cause the article engagement tabs 181 associated therewith to at least partially separate from the first side panel 221 at the respective cuts 183, thereby positioning the article engagement tabs 181 to at least partially extend into the recessed bottom portions of the respective articles C. Such arrangement of the activated article engagement tabs 181 associated with the end flap 173 can be such that one or more free edges of the article engagement tabs 181 are positioned in engagement with an interior surface of the lower rim R2 of the respective article C, e.g., so as to maintain a bracing engagement of the of the article engagement tab 181 with the respective article C in a manner similar to that described above with respect to the engagement of the article engagement tabs 181 with the respective upper rim R1.
Accordingly, the blank 203/construct 205/package 210 provides advantages similar to those described above to those with respect to the blank 103/construct 105/package 110, with the addition of the provision of the structure and associated article engagement capabilities of the article engagement tabs 181 associated with the end flap 173.
It will be understood that one or more portions of one or more of the blanks and constructs/packages formed therefrom can have a different configuration without departing from the disclosure.
The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. In accordance with the above-described embodiments, the blank may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the trays, to function at least generally as described above. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the spaced apart slits to be replaced with a continuous slit, a continuous score, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure. Also, a tear line can be a series of cut scores passing completely, or partially, through the material, that are separated by nicks.
The term “glue” is intended to encompass all manner of adhesives commonly used to secure tray panels in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
The present application claims the benefit of U.S. Provisional Patent Application No. 63/522,215, filed on Jun. 21, 2023.
Number | Date | Country | |
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63522215 | Jun 2023 | US |