Construction block system

Abstract

A construction block fabrication system is provided. This system includes a tool for casting a construction block and a construction block that has been cast in the tool. The tool includes a base having an upper surface and a lower surface; a raised portion formed on the upper surface; at least one elevated platform formed on the raised portion; and a plurality of hinged panels attached to the base, wherein the plurality of hinged panels and the base cooperate to form a reservoir. The construction block includes a body; a recessed surface on one side of the body, wherein the recessed surface corresponds to the raised portion on the base; and at least one receptacle housing mountable within the body.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are incorporated into and form a part of the specification, schematically illustrate one or more exemplary embodiments of the invention and, together with the general description given above and detailed description given below, serve to explain the principles of the invention, and wherein:

FIG. 1 is a front view of an exemplary embodiment of the construction block of the present invention.

FIG. 2 is a rear view of an exemplary embodiment of the construction block of the present invention.

FIG. 3 is a side perspective view of an exemplary embodiment of the tool component of the system of the present invention.

FIG. 4 is a top view of an exemplary embodiment of the tool component of the system of the present invention.

Claims

1) A construction block system, comprising: (a) a tool for casting a construction block, wherein the tool further comprises: (i) a base having an upper surface and a lower surface;(ii) a raised portion formed on the upper surface;(iii) at least one elevated platform formed on the raised portion; and(iv) a plurality of hinged panels attached to the base, wherein the plurality of hinged panels and the base cooperate to form a reservoir; and(b) a construction block, wherein the construction block is cast in the tool and further comprises: (i) a body;(ii) a recessed surface on one side of the body, wherein the recessed surface corresponds to the raised portion on the base; and(iii) at least one receptacle housing, wherein the at least one receptacle housing is mountable within the body, and wherein the position of the at least one receptacle housing within the body is determined by the position of the at least one platform.

2) The system of claim 1, further comprising a plurality of connectors attached to or formed integrally with the plurality of hinged panels for connecting the hinged panels to one another to form the reservoir.

3) The system of claim 1, wherein at least one of the hinged panels further comprises at least one cutaway region adapted to receive conduit attachable to the at least one receptacle housing.

4) The system of claim 1, wherein the at least one receptacle housing further comprises a length of conduit attached thereto.

5) The system of claim 1, wherein the shape of the construction block is substantially rectangular, square, or trapezoidal.

6) A method for making a construction block, comprising: (a) providing a tool for casting a construction block, wherein the tool further comprises: (i) a base having an upper surface and a lower surface;(ii) a raised portion formed on the upper surface;(iii) at least one elevated platform formed on the raised portion; and(iv) a plurality of hinged panels attached to the base, wherein the plurality of hinged panels and the base cooperate to form a reservoir; and(b) placing a receptacle housing within the reservoir on each of the at least one elevated platforms;(c) pouring a liquefied casting material into the reservoir;(d) allowing the casting material to harden;(e) releasing the hinged panels to expose the solidified casting material; and(f) removing the hardened casting material from the tool, wherein the hardened casting material further comprises a recessed surface that corresponds to the raised portion on the base of the tool.

7) The method of claim 6, further comprising the step of removing the receptacle housing from the reservoir after the casting material has substantially hardened and before removing the hardened casting material from the tool.

8) The method of claim 6, wherein the tool further comprises a plurality of connectors attached to or formed integrally with the plurality of hinged panels for connecting the hinged panels to one another.

9) The method of claim 6, wherein at least one of the hinged panels further comprises at least one cutaway region adapted to receive conduit attachable to the at least one receptacle housing.

10) The method of claim 6, wherein the at least one receptacle housing further comprises a length of conduit attached thereto.

11) The method of claim 6, wherein the casting material further comprises concrete.

12) The system of claim 6, wherein the shape of the construction block is substantially rectangular, square, or trapezoidal.

13) A construction device, comprising: (i) a body;(ii) a recessed surface portion formed on one side of the body; and(iii) at least one receptacle housing, wherein the at least one receptacle housing is partially or wholly mountable within the body, and wherein an open portion of the at least one receptacle housing is mountable within the recessed surface portion.

14) The device of claim 12, wherein the at least one receptacle housing further comprises a length of conduit attached thereto.

15) The device of claim 12, wherein the body further comprises concrete.

16) The device of claim 12, wherein the shape of the device is substantially rectangular, square, or trapezoidal.