1. Field of the Invention
The invention relates to a construction for connecting an intermediate connector and electrical components.
2. Description of the Related Art
Japanese Unexamined Patent Publication No. H06-223903 discloses solenoid valves for hydraulic control of a device in a casing. The device may be an automatic transmission of an automotive vehicle. An intermediate connector penetrates the casing from the inside to the outside and connects the solenoid valves with external circuitry. An internal connector is fit inside the intermediate connector, and connectors are provided at ends of wires drawn out from the internal connector. The connectors are connected with the respective solenoid valves.
The connectors must be connected individually with the corresponding solenoid valves in the above-described connecting construction. Thus, there are inefficiencies due to a larger number of operation steps.
The present invention was developed in view of the above problem, and an object thereof is to improve operability.
The invention is a construction for connecting electrical components in a casing with an intermediate connector that is connected electrically to external circuitry. Electrical-component fittings preferably are provided integrally in the intermediate connector and receive connectors on the respective electrical components as the intermediate connector is assembled. Aligning means is provided for at least one of the electrical-component fittings and the electrical components to displace the electrical-component fittings and the electrical components relative to each other in directions substantially normal to a fitting direction for achieving alignment. A positioning means positions the electrical-component fittings and/or the electrical components that has the aligning means in postures that fit to the mating sides.
The connectors of the respective electrical components are fit to the respective electrical-component fittings at once when the intermediate connector is assembled. Thus, the respective electrical components are connected with the external circuitry via the intermediate connector. Accordingly, operability is better than the prior art case where the electrical components are connected individually. Further, the electrical-component fittings and/or the electrical components that have the aligning means are positioned by the positioning means during assembly and achieve postures for fitting with the mating sides. Thus, the fitting operation is carried out smoothly.
The respective electrical components preferably are mounted in a device placed in the casing. The positioning means preferably comprises a first positioning pin on one of the intermediate connector and the device. A first positioning recess preferably is formed in the other of the intermediate connector and the device and is capable of receiving the first positioning pin as the intermediate connector is assembled. Second positioning pins preferably are provided on either the electrical-component fittings or the electrical components, and second positioning recesses preferably are formed in the others of the electrical-component fittings and the electrical components and receive the second positioning pins as the intermediate connector is assembled.
The first positioning pin is inserted into the first positioning recess when the intermediate connector is assembled to position the intermediate connector and the device. The second positioning pins then are inserted into the second positioning recesses. As a result, the aligning means aligns the electrical-component fittings and the connectors with each other so that the fitting operation can be carried out smoothly.
Each electrical component preferably has the aligning means, and the positioning means preferably comprises an alignment plate to be assembled before the intermediate connector. The alignment plate preferably has insertion holes through which the respective connectors are passed. The alignment plate supports the connectors in postures for fitting into the electrical-component fittings. Guiding surfaces preferably are formed on the peripheral edges of the insertion holes. The guiding surfaces slide in contact with the respective connectors during assembly for guiding the passage of the connectors through the insertion holes. Thus, the respective connectors are aligned in advance and fit smoothly into the corresponding electrical-component fittings by assembling the intermediate connector. Accordingly, it is not necessary to provide the electrical components and the intermediate connector with any special construction for positioning.
The respective electrical components may be mounted in a device in the casing. Each electrical component preferably includes the aligning means. The positioning means preferably comprises a positioning pin on one of the intermediate connector and the device. A positioning groove is formed in the other of the intermediate connector and the device for receiving the positioning pin during assembly. The guides press outer surfaces of the respective connectors in a direction substantially normal to an assembling direction as the positioning pin is moved along the positioning groove for guiding the respective connectors to postures for fitting into the electrical-component fitting portions.
The positioning pin is inserted into the positioning groove during assembly of the intermediate connector and moves along the positioning groove in a direction substantially normal to the assembling direction by operating the intermediate connector. At this time, the guides push the outer surfaces of the respective connectors, which, in turn, are aligned by the aligning means to take postures for fitting into the electrical-component fitting portions. Thus, the fitting operation can be carried out smoothly. Accordingly, it is not necessary to provide the electrical components with any special construction for positioning.
A first embodiment of the invention is described with reference to
The intermediate connector 10 includes a synthetic resin housing 11 with busbars embedded therein, as shown in
Two solenoid valves 20 are arranged side by side along the X-direction, as shown in
Each solenoid valve 20 has aligning means for aligning the solenoid valve 20 with the mating valve fitting 15. More specifically, the main portion 21 of the solenoid valve 20 has a small-diameter portion 24 that is cross-sectionally smaller than the end of the main portion 21 that has the connector 22. The bracket 40 is substantially L-shaped, and has a substantially vertical part 41 and a substantially horizontal part 42. The horizontal part 42 of the bracket 40 is fixed to the valve body 30 by a screw or the like. The vertical part 41 has an annular section that fits to the outer circumferential surface of the small-diameter portion 24. Thus, the small-diameter portion 24 is rotatable about its longitudinal axis relative to the vertical portion 41, and the connector 22 is displaceable along the X-direction relative to the valve fitting 15. A rotatable range of the main portion 21 can be restricted by unillustrated stoppers to an angle range of, for example, about 5° to the left and right from a posture where the connector 22 is substantially vertical. The small-diameter portion 24 of the main portion 21 also can slide in contact with the vertical part 41 of the bracket 40. Thus, the main portion 21 and the connector 22 can slide along the Y-direction relative to both the vertical part 41 the valve fitting 15.
The intermediate connector 10, the solenoid valve 20 and the valve body 30 are provided with positioning means for positioning the solenoid valves 20 in postures to fit into the valve fittings 15. More specifically, two substantially cylindrical first positioning pins 16 are provided at opposite ends of the switchboard 14 of the intermediate connector 10 with respect to the X-direction and project farther down than the valve fittings 15. A tapered surface 16a is formed around the outer circumference of each first positioning pin 16 and tapers towards the leading end. On the other hand, two first positioning recesses 31 are formed at opposite ends of the upper surface of the valve body 30 with respect to the X-direction and are capable of receiving the first positioning pins 16. Each first positioning recess 31 is rectangular when viewed from above, and has a tapered inner peripheral surface 31a aligned so that a receiving opening of the recess 31 is wider towards the leading end. The first positioning pins 16 enter the first positioning recesses 31 in the process of assembling the intermediate connector 10 with the valve body 30 to bring the outer and inner peripheral surfaces of the pins 16 and the recesses 31 into sliding contact. Thus, the intermediate connector 10 can be positioned along the X-direction and the Y-direction with respect to the valve body 30.
A substantially cylindrical second positioning pin 25 is provided on the main portion 21 of each solenoid valve 20 and projects up farther than the connector 22. A tapered surface 25a is formed around the outer circumference of a leading portion of the second positioning pin 25 and tapers toward the leading end. A coupling 26 extends between the second positioning pin 25 and a side surface of the connector 22. Two projections are coupled to the side surfaces of the switchboard 14 of the intermediate connector 10 and project the same distance as the valve fittings 15. Second positioning recesses 17 are formed in the projections for receiving the second positioning pins 25. Each second positioning recess 17 is substantially rectangular when viewed from below. A tapered surface 17a is formed around the inner circumferential surface of a leading end of the recess 17 and tapers to make a receiving opening of the recess 17 wider towards the leading end. Peripheral portions of the second positioning recesses 17 and the valve fittings 15 communicate with each other for receiving the couplings 26. The second positioning pins 25 are inserted into the second positioning recesses 17 in the process of assembling the intermediate connector 10 with the valve body 30 to bring the outer and inner peripheral surfaces thereof into sliding contact before the connectors 22 are fit into the valve fitting portions 15. Thus, the connectors 22 are displaced along X- and Y-directions by the aligning means to fit into the valve fitting portions 15.
The intermediate connector 10 is assembled after both solenoid valves 20 are mounted into the valve body 30. The first positioning pins 16 enter the corresponding first positioning recesses 31 as the intermediate connector 10 is lowered towards the valve body 30. At this time, the intermediate connector 10 and the valve body 30 may be displaced along X- and Y-directions relative to each other. However, the tapered surfaces 16a, 31a of the first positioning pins 16 and the first positioning recesses 31 slide in contact as shown in
As the assembly proceeds, the second positioning pins 25 enter the second positioning recesses 17 before the connectors 22 are fit to the valve fittings 15. At this time, the connectors 22 may be displaced along X- and Y-directions relative to the corresponding valve fittings 15 because, for example, the solenoids 22 are displaced from proper positions in the respective valve bodies 30 or because the connectors 22 are displaced in a longitudinal direction or about their longitudinal axes from proper positions relative to the corresponding brackets 40. However, the tapered surfaces 17a, 25a of the second positioning pins 25 and the second positioning recesses 17 slide in contact as shown in
The properly aligned connectors 22 are fit smoothly into the valve fittings 15 as the assembling proceeds. This fitting operation is made smoother by the sliding contact of the tapered surfaces 15a, 22a, as shown in
As described above, the connectors 22 of both solenoid valves 20 are fit simultaneously into the corresponding valve fittings 15 as the intermediate connector 10 is assembled. Thus, operability is improved by reducing the number of operation steps as compared to the prior art where connectors are connected individually with the respective solenoid valves 20. Further, the first positioning pins 16 enter the first positioning recesses 31 during assembly to position the intermediate connector 10 and the valve body 30 relative to each other. The second positioning pins 25 then enter the second positioning recesses 17 to turn the solenoids 20 about their longitudinal axes and to advance or retreat the solenoids 20 longitudinally relative to the brackets 40 while positioning the valve fittings 15 and the connectors 22 with respect to each other. Thus, the fitting operation is carried out smoothly to improve operability.
A second embodiment of the invention is described with reference to
As shown in
The alignment plate 50 is a synthetic resin plate that is parallel with the switchboard 14. Three insertion holes 51 are formed in the alignment plate 50 for permitting the passage of connectors 22A of the respective solenoids 20A. The connectors 22A are passed through the insertion holes 51 for support in postures that fit into the valve fittings 15A. The respective insertion holes 51 vertically penetrate the alignment plate 50. Guiding surfaces 52 are formed circumferentially at the bottom ends of the insertion holes 51 and widen towards receiving openings for the connectors 22A. The guiding surfaces 52 guide the connectors 22A through the insertion holes 51.
The alignment plate 50 is assembled prior to assembling the intermediate connector 10. Here, even if the connectors 22A are displaced along X- and Y-directions relative to the corresponding valve fitting portions 15A, for example, because the mount positions of the respective valve solenoid 20A relative to the valve body 30 are displaced from proper ones or the positions of the connectors 22A relative to the corresponding brackets 40 are displaced from proper ones about their longitudinal axes or along longitudinal direction. The leading ends of the respective connectors 22A slide in contact with the guiding surfaces 52 of the corresponding insertion holes 51 of the alignment plate 50 as shown in
According to this embodiment, the construction can be simplified because no special construction is necessary to position the solenoid valves 20A and the intermediate connector 10 with respect to each other.
A third embodiment of the invention is described with reference to
As shown in
Two positioning grooves 32 are formed in the upper surface of the valve body 30, as shown in
Prior to the assembling, the connectors 22B of the respective solenoid valves 20B are inclined to the left (towards the longitudinal plates 19b) in
More specifically, the outer surfaces 22Bb of the connectors 22B extending along the Y-direction are pushed by the longitudinal plates 19b in the process of moving the positioning pins 18 along the X-direction from the starting positions of the lateral portions 32a of the positioning grooves 32 towards middle positions. Thus, the solenoid valves 20B turn about their longitudinal axes relative to the brackets 40 to correct the postures of the solenoid valves 20B with respect to the X-direction so that the solenoid valves 20B can fit into the valve fittings 15B, as shown in
As described above, the construction is simplified because no special construction is necessary to position the solenoid valves 20B.
The invention is not limited to the above described and illustrated embodiments. For example, the following embodiments are also embraced by the technical scope of the present invention as defined by the claims. Beside the following embodiments, various changes can be made without departing from the scope and spirit of the present invention as defined by the claims.
The intermediate connector of the first embodiment may have the first positioning recesses and the valve body may have the first positioning pins, and/or the valve fittings may have the second positioning pins and the connectors may have the second positioning recesses. Similarly, the intermediate connector may have the positioning grooves and the valve body may have the positioning pins in the third embodiment.
The aligning means may be, for example, such that a main body of the solenoid valve is divided in two and the half pieces are assembled to turn about the longitudinal axis or to advance and retreat longitudinally. Further, the intermediate connector may be provided with the aligning means.
The number of the solenoid valves can be changed, and four or more solenoid valves may be provided according to the invention. Further, electrical components other than the solenoid valves may be provided according to the present invention.
Number | Date | Country | Kind |
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2004-181782 | Jun 2004 | JP | national |
Number | Name | Date | Kind |
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4225206 | Roman, Jr. | Sep 1980 | A |
4950171 | Muzslay | Aug 1990 | A |
4959027 | Muzslay | Sep 1990 | A |
5584704 | Romann et al. | Dec 1996 | A |
5919057 | Kameyama | Jul 1999 | A |
6506069 | Babala et al. | Jan 2003 | B2 |
6875058 | Brock et al. | Apr 2005 | B2 |
Number | Date | Country |
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32 34 738 | Mar 1984 | DE |
36 24 834 | Jan 1988 | DE |
6-223903 | Aug 1994 | JP |
6-333638 | Dec 1994 | JP |
8-293349 | Nov 1996 | JP |
Number | Date | Country | |
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20050282426 A1 | Dec 2005 | US |