The present invention relates to a boom mount device for mounting a boom on an upper frame of a construction machine.
Conventionally, a technique for mounting a work device (boom and the like) on an upper slewing body of a construction machine has been known. For example, Patent Literature 1 discloses, in a configuration in which an intermediate coupling body (adapter) is interposed between a vertical plate of a vehicle body frame and a work device, a technique for accurately positioning the intermediate coupling body.
Specifically, in the technique described in Patent Literature 1, a slewing frame of the upper slewing body includes left-and-right vertical plates, and the work device including the boom is mounted on the left-and-right vertical plates of the slewing frame via the intermediate coupling body. When the intermediate coupling body is lowered from above toward the left-and-right vertical plates, downward protrusion parts of left-and-right coupling body side guides provided on the intermediate coupling body move downward along vertical guide grooves of the left-and-right vertical plate side guides due to the weight of the intermediate coupling body, and then move diagonally downward and forward. This causes forward protrusion parts of the left-and-right coupling body side guides to be automatically engaged with front engagement grooves of the left-and-right vertical plate side guides.
However, the technique disclosed in Patent Literature 1 has a problem that, since the left-and-right vertical plate side guides are formed inside the left-and-right vertical plates, it is difficult for an operator to visually recognize relative positional relationship thereof from the side of the construction machine, and that it is difficult to align the intermediate coupling body with the left-and-right vertical plates.
An object of the present invention is to provide a boom mount device of a construction machine that can easily align a boom with an upper frame when mounting the boom on the upper frame of the construction machine.
The present invention provides a boom mount device for mounting a boom on an upper frame in a construction machine including the upper frame, the boom supported by the upper frame to allow rising and falling, and a boom cylinder that expands and contracts to cause the boom to rise and fall. The boom mount device includes: a center section provided on the upper frame and including a bottom plate and one pair of left-and-right vertical plates erected on the bottom plate; and an adapter that pivotably connects each of the boom and the boom cylinder to the center section. The adapter includes: an adapter body that pivotably supports a base end of the boom and a base end of the boom cylinder around rotation central axes each extending in a left-and-right direction; and one pair of left-and-right guide pins each extending downward from the adapter body, the one pair of left-and-right vertical plates each includes: an outside surface facing outside of the left-and-right direction; and a guide part disposed on the outside surface and including an upper surface part, a guide hole capable of receiving each of the guide pins along a downward direction when the boom is attached to the upper frame being open on the upper surface part of the guide part.
A boom mount device 100 of a construction machine according to one embodiment of the present invention will be described with reference to
As shown in
The center section 4 includes a bottom plate 41, one pair of left-and-right vertical plates 43L and 43R erected on the bottom plate 41, one pair of left-and-right inside vertical plates 43LS and 43RS (
As shown in
The center section 4 includes a bracket 450L (positioning part) disposed on an upper surface of the left side back plate 45L and including a recess opened upward. The recess of the bracket 450L has an R shape that allows surface contact with one part of a body of the positioning pin 79 described later (see
As shown in
As shown in
The adapter 7 (also referred to as a subframe or the like) for integrally disassembling and assembling the boom 5 and the boom cylinder 51 is mounted on a base end side of the boom 5. The adapter 7 pivotably connects the boom 5 and the boom cylinder 51 to the center section 4. An insertion hole 71 for a connection pin (not shown) pivotably connecting the base end of the boom 5 and an insertion hole 73 for a connection pin (not shown) pivotably connecting the base end of the boom cylinder 51 are formed in the adapter 7. Note that the center section 4 and the adapter 7 constitute the boom mount device 100 of the present invention. The boom mount device 100 is a structure for mounting the boom 5 on the upper frame 31 in the hydraulic excavator 1.
The adapter 7 includes an adapter body 700 and the one pair of left-and-right guide pins 75L and 75R each extending downward from the adapter body 700. The adapter body 700 pivotably supports the base end of the boom 5 and the base end of the boom cylinder 51 around rotation central axes each extending in the left-and-right direction. The adapter body 700 has a shape that rises rearward, and includes a left side plate and a right side plate disposed with a space in the left-and-right direction (one pair of left-and-right side plates). These left-and-right side plates each include an upper side plate 701 and a lower side plate 702. The insertion hole 71 for pivotably supporting a base end 5A of the boom 5 (
As shown in
As shown in
When attaching the boom 5 (adapter 7) to the upper frame 31, first of all, the boom 5 is gradually lowered by using a crane or the like (not shown) such that the left-and-right guide pins 75L and 75R are inserted into the left-and-right guide holes 430L and 430R.
When the left-and-right guide pins 75L and 75R are inserted into the left-and-right guide holes 430L and 430R, respectively, the rough position of the boom 5 (adapter 7) is determined. In more detail, the relative position of the adapter 7 with respect to the center section 4 is determined (constrained) such that the relative positions of the connection pin holes 43LQ and 43RQ formed in the center section 4 of the upper frame 31 and the one pair of left-and-right connection pin holes 7A formed in the adapter 7 in the front-and-rear direction and left-and-right direction agree with each other, and that the relative positions of the connection pin holes 43LP and 43RP formed in the center section 4 and the one pair of left-and-right connection pin holes 7B formed in the adapter 7 in the front-and-rear direction and left-and-right direction agree with each other. Thereafter, when the boom 5 is further lowered, the positioning pin 79 described above (see
When the boom 5 is removed from the upper frame 31, the boom 5 is gradually lifted by using a crane or the like (not shown). When the boom 5 is gradually lifted, there is a time point when the adapter 7 attached to the boom 5 separates from the upper frame 31. Note that the time point when the adapter 7 separates from the upper frame 31 refers to the time point when the left-and-right side plates of the adapter body 700 of the adapter 7 and the left-and-right vertical plates 43L and 43R constituting the center section 4 do not overlap each other in the machine width direction (left-and-right direction).
As shown in
In the present embodiment, as shown in
As described above, in the present embodiment, the guide hole 430L (see
In the present embodiment, when the left-and-right guide pins 75L and 75R are inserted into the left-and-right guide holes 430L and 430R, respectively, the rough position of the boom 5 (position in the front-and-rear direction and left-and-right direction) is determined. Then, when portions of the body of the positioning pin 79 protruding from the pin holes 78L and 78R to the left-and-right outside (engagement pins) fit into the recesses of the brackets 450L and 450R from above, respectively, the final position of the boom 5 (position in the front-and-rear direction, left-and-right direction, and up-and-down direction) is determined. That is, the present embodiment has a configuration in which the boom 5 is positioned in two stages in order. Therefore, it is possible to align the boom 5 more easily than in a configuration in which the boom is positioned in one step.
The present embodiment has a configuration in which, while the left-and-right guide holes 430L and 430R are disposed at substantially the same height, the left side guide pin 75L is longer and extends downward more than the right side guide pin 75R. Therefore, the relative positions of the one pair of left-and-right guide pins 75R and 75L and the guide holes 430R and 430L of the one pair of left-and-right guide parts are set such that, as shown in
In the present embodiment, when the adapter body 700 of the adapter 7 separates from the upper frame 31, the left-and-right guide pins 75L and 75R remain inserted into the left-and-right guide holes 430L and 430R, respectively. That is, the lengths of the one pair of left-and-right guide pins 75L and 75R are set such that, with the left-and-right guide pins 75L and 75R inserted into the left-and-right guide holes 430L and 430R, the adapter body 700 of the adapter 7 separates upward from the one pair of left-and-right vertical plates 43L and 43R of the center section 4 as viewed from the left-and-right direction. Therefore, it is possible to inhibit the load swing of the adapter 7 resulting from the adapter 7 moving away from the upper frame 31 and prevent the adapter 7 from coming into contact with a tank or guard disposed nearby. Note that in the above, when the adapter 7 separates from the upper frame 31, the state in which one of the left-and-right guide pins 75L and 75R is inserted into the corresponding guide hole of the left-and-right guide holes 430L and 430R may be maintained.
According to the present embodiment, the left side guide part 431L is disposed between the tilt deck 81 on which a cabin (not shown) is installed and the hydraulic oil tank 83 in the front-and-rear direction. Therefore, the operator can reliably visually recognize the insertion situation of at least the left side guide pin 75L into the guide hole 430L of the left side guide part 431L from the side of the machine.
The boom mount device of a construction machine according to the present invention is not limited to the embodiment described above, and various modifications and improvements can be made as illustrated below.
For example, the embodiment described above has illustrated the case where the left-and-right brackets 450L and 450R are provided on the left-and-right back plates 45L and 45R, but the boom mount device is not limited to this example, and may have an aspect in which the left-and-right brackets 450L and 450R are provided directly on the upper edge of the left-and-right vertical plates 43L and 43R.
The embodiment described above has illustrated the configuration in which the left-and-right guide holes 430L and 430R are disposed at substantially the same height, and the left side guide pin 75L is longer and protrudes more downward than the right side guide pin 75R, but the present invention is not limited to this configuration.
For example, the present invention may have a configuration in which the left-and-right guide pins 75L and 75R have substantially the same length, and the left side guide hole 430L is disposed at a position higher than the right side guide hole 430R. Also in such a modified embodiment, the guide pin 75L can be inserted into the guide hole 430L first, and then the opposite side guide pin 75R can be inserted into the guide hole 430R.
The embodiment described above has illustrated the case where, when the adapter 7 separates from the upper frame 31, the left-and-right guide pins 75L and 75R remain inserted into the left-and-right guide holes 430L and 430R, respectively, but the present invention is not limited to this case.
For example, when the adapter 7 separates from the upper frame 31, one of the left-and-right guide pins 75L and 75R may be remain inserted into one of the left-and-right guide holes 430L and 430R. That is, the present invention may have a configuration in which, when the adapter 7 separates from the upper frame 31, one of the left-and-right guide pins 75L and 75R has a length to remain inserted into one of the left-and-right guide holes 430L and 430R.
As described above, the boom mount device of a construction machine according to the present invention is suitable for attaching the boom to the upper frame in the hydraulic excavator or the like.
The present invention provides a boom mount device for mounting a boom on an upper frame in a construction machine including the upper frame, the boom supported by the upper frame to allow rising and falling, and a boom rising and falling cylinder that expands and contracts to cause the boom to rise and fall. The boom mount device includes: a center section provided on the upper frame and including a bottom plate and one pair of left-and-right vertical plates erected on the bottom plate; and an adapter that pivotably connects each of the boom and the boom cylinder to the center section. The adapter includes: an adapter body that pivotably supports a base end of the boom and a base end of the boom cylinder around rotation central axes each extending in a left-and-right direction; and one pair of left-and-right guide pins each extending downward from the adapter body, the one pair of left-and-right vertical plates each includes: an outside surface facing outside of the left-and-right direction; and a guide part disposed on the outside surface and including an upper surface part, a guide hole capable of receiving each of the guide pins along a downward direction when the boom is attached to the upper frame being open on the upper surface part of the guide part.
With such a configuration, the guide part is disposed on each of the surfaces facing outside of the one pair of left-and-right vertical plates constituting the center section, and the adapter is provided with the one pair of left-and-right guide pins. Therefore, when mounting the adapter on the center section, an operator can visually recognize the insertion situation of the left-and-right guide pins and the guide holes of the left-and-right guide parts from the side of the machine. When the left-and-right guide pins are inserted into the left-and-right guide holes, the adapter supporting the boom can be positioned in the front-and-rear direction and the left-and-right direction with respect to the center section. Therefore, when mounting the boom on the upper frame of a construction machine, it is possible to align both in a horizontal direction.
In the configuration described above, preferably, the adapter body of the adapter includes: one pair of left-and-right rearward overhang parts that overhangs rearward of the machine, the one pair of left-and-right rearward overhang parts including overhang part outside surfaces each facing outside of the left-and-right direction; and one pair of left-and-right engagement pins extending outside of the left-and-right direction from the overhang part outside surfaces of the one pair of left-and-right rearward overhang parts, and the center section includes one pair of left-and-right positioning parts each including: one pair of front-and-rear inner wall surfaces disposed to face each other in a front-and-rear direction to define a recess opened upward; and a lower surface part connecting the one pair of inner wall surfaces, the one pair of left-and-right positioning parts preventing the adapter from at least moving downward by receiving the one pair of left-and-right engagement pins of the adapter body into the recess from above when the boom is attached to the upper frame.
With this configuration, when the left-and-right engagement pins fit into the recesses of the left-and-right positioning parts, the adapter supporting the boom can be positioned in the downward direction with respect to the center section. At this time, since the left-and-right engagement pins protrude outside from the outside surfaces of the left-and-right rearward overhang parts, the engagement pins are easily visually recognized by the operator. Therefore, when mounting the boom on the upper frame of a construction machine, it is possible to align both in an up-and-down direction.
In the configuration described above, preferably, positioning pin holes penetrating the rearward overhang parts along the left-and-right direction are opened in the one pair of left-and-right rearward overhang parts, and the adapter body further includes a positioning pin having a dimension larger than a space between the one pair of left-and-right rearward overhang parts in the left-and-right direction, the positioning pin is fixed to the one pair of left-and-right rearward overhang parts while both ends of the positioning pin are inserted into the one pair of left-and-right positioning pin holes such that the both ends protrude outside of the left-and-right direction from the one pair of left-and-right rearward overhang parts, and the both ends of the positioning pin constitute the one pair of left-and-right engagement pins.
With this configuration, since both ends of the one positioning pin can constitute the one pair of engagement pins, relative positions of the one pair of engagement pins can be stably maintained. The positioning pin connects the left-and-right rearward overhang parts to each other, and can enhance rigidity of the adapter body.
In the configuration described above, preferably, when the boom is attached to the upper frame, relative positions of the one pair of left-and-right guide pins and the guide parts of the one pair of left-and-right vertical plates are set such that a first guide pin of the one pair of left-and-right guide pins is inserted into one of the guide holes of the one pair of left-and-right vertical plates before a second guide pin.
With this configuration, the insertion work is easier and the workability is higher than in a configuration in which the one pair of left-and-right guide pins is inserted into the one pair of left-and-right guide holes at the same time.
In the configuration described above, preferably, lengths of the one pair of left-and-right guide pins are set such that, in a case where the adapter is detached from the upper frame, when a lower end of the adapter body agrees with an upper end of the one pair of left-and-right vertical plates of the center section as viewed from the left-and-right direction, at least one of the one pair of left-and-right guide pins is inserted into at least one of the guide holes of the one pair of left-and-right vertical plates.
With this configuration, it is possible to inhibit the load swing of the adapter when the adapter moves away from the upper frame and prevent the adapter from coming into contact with a tank or guard disposed nearby.
In the configuration described above, preferably, at least one of the one pair of left-and-right guide parts is disposed at a position visually recognizable from outside of the construction machine in side view.
With this configuration, the operator can reliably visually recognize from the side of the machine how at least one of the guide pins is inserted into the guide hole of the guide part.
Number | Date | Country | Kind |
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2019-049110 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/050520 | 12/24/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/188935 | 9/24/2020 | WO | A |
Number | Date | Country |
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6-300033 | Oct 1994 | JP |
2008-202232 | Sep 2008 | JP |
2010-59693 | Mar 2010 | JP |
2010-163823 | Jul 2010 | JP |
4713516 | Jun 2011 | JP |
2011-236593 | Nov 2011 | JP |
Entry |
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International Search Report issued Feb. 4, 2020 in PCT/JP2019/050520 filed Dec. 24, 2019, 2 pages. |
Extended European Search Report issued Feb. 9, 2022 in European Patent Application No. 19919719.5, 7 pages. |
Number | Date | Country | |
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20220112680 A1 | Apr 2022 | US |