1. Field of the Invention
This invention relates to a constructional panel and in particular to such a panel which may be built up into a generally planar array of individual like panels, interconnected by their adjacent edges. The invention further relates to a method of building up a substantially planar array of a plurality of individual panels each of which also is of this invention.
In this specification, the term “constructional panel” is used to refer to a generally planar panel the thickness of which is much smaller than the dimensions of the panel in its plane, and which may be used in the construction of one or more of a decorative, cladding, load-bearing or structural array of such panels. For example, the panel may be used with other like panels in constructing a temporary, semi-permanent or even essentially permanent area of flooring, ground-decking or hard-standing, or a pathway, track or runway. The panel may instead be used in constructing cladding or panelling for a frame-work to form a space divider, screen or wall, or structurally directly to provide a wall. The invention is not to be regarded as limited to these various uses, and may be used in many circumstances where an array of interconnected individual panels fulfils a demand.
A principal use of the constructional panels of this invention is to provide temporary ground decking, though in fact the panels may be used for a variety of other purposes as mentioned above. However, though the invention is not to be regarded as limited to the use of ground decking of various kinds, including temporary paths, trackways or runways, it will primarily be described hereinafter with reference to that use.
2. Description of the Related Art
It is known to build up a relatively large-scale array of panels suitable for use, for example, as ground decking, by interconnecting a plurality of individual like panels. For instance, in my own earlier International Patent Publication No. WO 97/18353, I have described and claimed a generally rectangular panel provided with interconnecting mechanisms on its four edges, to permit the connection of the panel to four other panels arranged one alongside each of the four edges of the first panel. In this way, a relatively large-scale essentially planar structure may be built, suitable for use as temporary decking for soft ground, hard standing for aircraft, a temporary trackway over ground, or even suitable for use as a temporary runway for aircraft, amongst many other possible uses. Equally, however, the panels may be relatively small such that the array of interconnected panels may be used to floor a relatively small area, such as of a marquee erected on grass. Other examples of panels suitable for interconnection to form an extensive array may also be found in U.S. Pat. Nos. 3,500,606, 4,373,306 and International Patent Specification No. WO 91/13208. In each case, the described panel is of rectangular shape, and is interconnected to four adjacent panels by an arrangement provided on the respective edges of the panels.
A disadvantage of the arrays of panels described in all of the above documents is that the panels are disposed in a rectangular grid arrangement, with straight lines between the rows and columns of panels. Almost inevitably, the interconnections between the panels are weaker than the panels themselves and so there are lines of weakness extending linearly both transversely and along the length of the array, at regularly spaced intervals. In the case of my own earlier design described in WO 97/18353, this has the advantage that a number of the connected panels may be rolled up for transport or storage, but the long straight lines of interconnection do still reduce the rigidity and strength of the array of connected panels.
It is a principal aim of the present invention to provide a panel suitable for building up into an array of like panels, wherein the panels are interconnected at their adjacent edges, and yet there are no linear lines of weakness extending across the built-up array, in any direction.
Accordingly, one aspect of this invention provides a constructional panel comprising a central section and two opposed end sections. The central section is of generally rectangular form with two parallel external side edges and two parallel end edges. Each end section has an isosceles trapezoid part conjoined to a rectangular part, the trapezoid part having parallel long and short edges and a pair of external oblique edges, and the rectangular part having a pair of parallel first edges and a pair of external second edges. The short edge of the trapezoid part conjoins an end edge of the central section and the long edge of the trapezoid part conjoins a first edge of the rectangular part, the other first edge of the rectangular part being external. The length of the external side edges of the central part are substantially twice the length of the each second edge of the rectangular parts. Such a panel may be interengaged with other like panels by engaging an oblique edge of an end section of one panel with an oblique edge of an end section of a second panel, a second edge of the rectangular part of the interengaged end sections of each of the two panels engaging the respective side edge of the central section of the other panel. A third panel is interengaged with said two panels in a similar manner so that an end section thereof engages an end section of the one panel and the external first edge of said end section of the third panel engages the corresponding external first edge of the second panel.
According to a second aspect of this invention, there is provided a method of building up a substantially planar array of a plurality of individual constructional panels each of which comprises a central section and two opposed end sections, the central section being of generally rectangular form with two parallel external side edges and two parallel end edges. Each end section has an isosceles trapezoid part conjoined to a rectangular part, the trapezoid part having parallel long and short edges and a pair of external oblique edges, and the rectangular part having a pair of parallel first edges and a pair of external second edges, the short edge of the trapezoid part conjoining an end edge of the central section and the long edge conjoining a first edge of the rectangular part, the other first edge of the rectangular part being external. The length of the external side edges of the central part are substantially twice the length of the each second edge of the rectangular parts. One of each side edge of the central section and each first edge of the rectangular part is provided with a projecting tab and the other of said side edge and said first edge is provided with a receptor of the projecting tab, which receptor includes a lock member releasably interengageable with a tab received in the receptor. Said method comprises:
The constructional panel of this invention has an overall external shape which is not a simple rectangle. Rather, the shape is somewhat complex but configured such that any one panel may be interconnected with a plurality of like panels, with no simple rectangular grid layout of lines of weakness between the interconnected panels. As such, the interconnected panels may form a particularly rigid array, allowing the panels to be used successfully to provide, for example, level ground decking despite some unevenness in the ground on which that decking is laid. Alternatively, the panel may be flexible, depending upon the intended use.
The complex shape (in plan) of this panel of this invention includes an isosceles trapezoid. Such a shape has two parallel sides of unequal length, and two further sides lying at the same angle (but in opposite senses) to each of those two parallel sides. In British-English, such a geometric figure is normally referred to as an isosceles trapezium, though the usual American-English term isosceles trapezoid is used herein.
In order that the invention may better be understood, it will now be described in greater detail and one specific embodiment thereof given. This embodiment of constructional panel is intended for use as ground decking and is shown in the accompanying drawings, in which:
With the panel of this invention, it is preferred that at least some of the external edges of the panel are configured for direct connection to the corresponding edges of a second like panel. This may be achieved by providing on one of the edges which interengages the other edge one or more projections (such as a tab or an elongate tongue) and on that other edge corresponding one or more recesses for receiving the or each projection. Such interengaging projections and recesses may be provided on the respective oblique edges, as well as on the external first edges of the rectangular parts. Further, on the external side edges of the central sections as well as on the external second edges of the rectangular parts, there may be corresponding projections and recesses for those projections. In the case of these external side edges and external second edges, it is preferred for there to be projecting hooks which can be interengaged with corresponding lock members, which when operated serve to lock together two interengaged panels.
Preferably, the panel comprises a plastics material moulding, with an internal frame of metal or some other sufficiently strong material embedded with that moulding. In this case, the frame may provide projecting tabs and also receptors for the tabs of another like panel. Further, the internal frame may provide connection points for other components to be attached to the panel.
Though primarily intended for use as decking or other ground covering such as for hard-standing, a trackway or aircraft runway, the panels could be used for other constructional purposes, such as flooring, walling or cladding.
This invention extends to an array of panels each of this invention and interlinked so as to form an extensive area of the panels.
Referring now to the drawings, and
Conveniently, the panel may be divided into five notional sub-areas as shown by the long chain lines marked on
The central section 13 is of rectangular oblong form, though it could be square, and has a pair of external side edges 21,22 and a pair of end edges 23,24. Projecting laterally from the side edges 21,22 are hooks 25, formed integrally with the metal insert 11, to be described below. The hooks are oppositely directed on the two side edges, as best appreciated from
Each trapezoid part 16,17 has parallel short and long edges 27,28 and a pair of external oblique edges 29,30 disposed at the same angles (but in the opposite senses) to the respective parallel edges 27,28. The short edge 27 of each trapezoid part is in fact coincident with the respective end edge 23,24 of the central section. Both oblique edges 29 are formed with respective projecting tongues 31 (
Each rectangular part 18,19 has an internal first edge 33 which is coincident with long edge 28 of the respective rectangular part and an external first edge 34 parallel to internal first edge 33. Each rectangular part also has a pair of parallel external second edges 35,36, extending at right angles to the first edges 33,34. The external first edge 34 of one rectangular part is formed with a groove 37 (
Adjacent each second edge 35,36 of each rectangular part 18,19 is a respective rotatable lock member 39 (
Referring now to
As shown in
The insert may be made of other materials besides metal. For example, it might be moulded from a hard plastics material, or could be a carbon or glass fibre reinforced plastics moulding.
Panel 51 has its second edge 36 of one rectangular part 19 lying alongside half of the length of a side edge 21 of the central section 13 of panel 50, one of the hooks 25 on that side edge 21 being received in the corresponding slot 47 of the second edge 36 of panel 51. The oblique edges 29,30 of the two interconnected trapezoid parts 16,17 of the two panels have their respective tongues and grooves 31,32 interengaged to prevent relative movement in a direction normal to the plane of the panels. Half of the side edge 22 of the central section 13 of panel 51 is engaged with the second edge 35 of the rectangular part 18 of the first panel 50, one of the hooks 25 on that side edge 22 of panel 51 being received in the corresponding slot 47 in the second edge 35 of panel 50. As shown, panels 50 and 51 are locked together by the lock members 53,54 being turned through 90°, so that the pillars 43 thereof engage the respective hooks 25 and so prevent subsequent separation of those panels 50,51.
Panel 52 has its left hand external first edge 34 engaged with the right hand external first edge 34 of panel 51, with the respective tongues and grooves fitted together. As such panel 52 is slidable with respect to panel 51, in the direction of the length of the engaged external first edges 34. From the position shown in
Further panels may be fitted to the panels 50, 51 and 52 in the same manner, thus building up a complete array of like panels, all interlocked together. As will be appreciated, there will be no continuous straight line extending along the junctions between the panels. As such, there will be no line of weakness or flexibility, so giving the assembled array of panels high strength and rigidity.
| Number | Date | Country | Kind |
|---|---|---|---|
| 0323314.5 | Oct 2003 | GB | national |
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| Number | Date | Country | |
|---|---|---|---|
| 20050072094 A1 | Apr 2005 | US |