The present application claims priority from Japanese Patent application serial no. 2008-280670, filed on Oct. 31, 2008, the content of which is hereby incorporated by reference into this application.
The present invention relates to a construction progress visualization system and a method of visualizing construction progress for visualizing statuses of construction operations and installation operations, the operations such as those for plant facilities or building facilities that require scaffolding. More particularly, the invention relates to a technology that allows us to check a construction schedule involving complex structures and procedures by using 3D models, and allows us to oversee the progress of the construction schedule.
Conventional methods for visualizing construction schedules and progress include systems and tools called 4D simulation. In this method, a 3D model of a construction object is associated with the construction schedule data, and the schedule is animated in such a way that the 3D model is sequentially displayed as the construction schedule progresses.
Things to check here are procedures of operations and interference between the operations. In a conventional method, an installation-object model in the installation process is displayed in animation, or visibility (transparency) is controlled for different display effects. Generally, when operations involve no movement of the model, such as welding or inspection operations, the operations are expressed in a different display color for the object model.
For visualizing operation interference, the technique shown in Japanese Patent No. 3564749 has been devised. In this method, human models corresponding to workers are displayed simultaneously with installation-object models, and operations are evaluated based on the traffic of the human models.
On the other hand, in construction, the amount of material, assembly operation, and demolition operation of a temporary structure such as scaffolding required for the construction must be considered in addition to installation objects. As the methods of designing scaffolding, those shown in Japanese Patent Laid-open No. Hei 10 (1998)-8706 and Japanese Patent No. 3524389 are known. In these methods, the most suitable scaffolding arrangement can be designed for construction operation.
Although the conventional technique known as 4D simulation allows us to check construction procedures and flows, it cannot display operation progress with regard to a temporary structures such as scaffolding that are not modeled in a CAD system. Conventional examples for designing optimal scaffolding are available; however, when installation details are handed to a subcontractor, there is no need for us to design scaffolding in detail. As a client, only the overall amount of material, operation flows, and operation progress are of interest, thus designing optimal scaffolding or modeling detailed scaffolding would be a wasteful operation.
The method which displays human models to check the operation interference, as in the conventional example, is fine when workers stay in one place to operate; however, in this method, it is difficult to find the interference when the operators have an operation area, i.e. the operators move as they operate.
An object of the present invention is to provide a construction progress visualization system and a method of visualizing construction progress enabling to check the flow of construction operation including the installation of scaffolding, which is a temporary structure not in CAD models, interference between operations in the construction operation and operation progress in the construction operation.
A feature of the present invention for achieving the above object is a construction progress visualization system comprising of:
a CAD model storage unit for storing a 3D CAD model of a construction object;
a construction schedule storage unit for storing construction schedule data;
a scaffolding model creating-unit for creating an area and a form of scaffolding required for a construction operation based on the 3D CAD model and the construction schedule data,
a scaffolding schedule extracting-unit for extracting schedule data regarding the scaffolding from the construction schedule data in the construction schedule storage unit;
a scaffolding display form determining-unit for determining a completion rate of the scaffolding on a visualization-target date based on a relationship between the visualization-target date and the scaffolding schedule data, and obtaining a display form of the scaffolding; and
a display process unit for generating display information of the CAD model, and display information of the scaffolding area based on the obtained display form of the scaffolding.
According to the present invention, overall amount of material and the construction progress of a temporary structure such as scaffolding can be grasped in a 3D space, from the CAD model of the construction object and the construction schedule.
Various embodiments of the present invention are described. However, the embodiments are not limited to these.
A CAD model of a construction object is stored in a CAD model storage unit 101. Construction schedule data are stored in a construction schedule storage unit 102. A CAD-schedule mapping process unit 103 seeks for corresponding relationships between the CAD model and the construction schedule data, and stores tables of sought each relationship into a CAD-schedule map table storage unit 104. Executing the process by the CAD-schedule mapping process unit 103 and storing the table into the CAD-schedule map table storage unit 104 can be done before simulation as a preprocessing of the simulation.
A user of the construction progress visualization system specifies a date for which the user wants to display the simulation. The specified display date is stored into a simulation display date storage unit 105. Then the construction progress visualization system displays a simulation image by sequentially executing each process of a display CAD model creating-unit 106, a scaffolding schedule extracting-unit 108, a scaffolding-demolition CAD model creating-unit 110, a virtual scaffolding creating-unit 112, a scaffolding display color determining-unit 114, and a display process unit 117.
An overview of the entire process is described below. Details of data and logic in each unit are described later.
First of all, in order to display a CAD model of a construction object, the display CAD model creating-unit 106 extracts the CAD model including a equipment and scaffoldings and these installation status on the specified display date by referring to data in the simulation display date storage unit 105, the CAD model storage unit 101, the CAD-schedule map table storage unit 104, and the construction schedule storage unit 102, and stores the extracted CAD model and installation status into a display CAD model storage unit 107.
Now, in order to create a scaffolding display model, the scaffolding schedule extracting-unit 108 extracts scaffolding schedule data containing the specified display date in the simulation display date storage unit 105 from the construction schedule storage unit 102, and stores the extracted scaffolding schedule data into a scaffolding schedule storage unit 109. Then, the scaffolding-demolition CAD model creating-unit 110 retrieves the scaffolding-demolition starting date from the scaffolding schedule storage unit 109, and obtains a scaffolding-demolition CAD model of the construction object on that day by referring to the CAD model storage unit 101, the CAD-schedule map table storage unit 104, and the construction schedule storage unit 102. That is, this scaffolding-demolition CAD model can be obtained by retrieving the construction schedule data on that day from the construction schedule storage unit 102, retrieving an ID of the CAD data mapped in the retrieved construction schedule data from the CAD-schedule map table storage unit 104, and retrieving the CAD data corresponding to the retrieved ID of the CAD data from the CAD model storage unit 101. The obtained scaffolding-demolition CAD model is stored into a scaffolding-demolition CAD model storage unit 111. A virtual scaffolding creating-unit 112 creates a scaffolding area required for the construction of the scaffolding-demolition CAD model based on the stored scaffolding-demolition CAD model, and stores the data of the scaffolding area into a virtual scaffolding model storage unit 113 as a virtual scaffolding model.
In order to obtain a display color of the virtual scaffolding model stored in the virtual scaffolding model storage unit 113, the scaffolding display color determining-unit 114 calculated a completion rate of the scaffolding based on a relationship between the specified simulation display date and the scaffolding schedule in the scaffolding schedule storage unit 109, determines the display color of the scaffolding corresponding to the completion rate, and stores it in a scaffolding display color storage unit 115.
The display process unit 117 retrieves information of the CAD model and its installation status on the specified display date from the display CAD model storage unit 107, information of a operation display color corresponding to the operation status of each CAD model from a operation display color table storage unit 116. The display process unit 117 generates image information (display information) for displaying on a display apparatus 118, including those retrieved information. In addition, the display process unit 117 retrieves the virtual scaffolding model corresponding to the retrieved CAD model from the virtual scaffolding model storage unit 113, and the scaffolding display color corresponding to the retrieved virtual scaffolding model from the scaffolding display color storage unit 115. The display process unit 117 generates image information for displaying on the display apparatus 118, including the retrieved virtual scaffolding model represented based on the retrieved scaffolding display color. The display process unit 117 outputs the generated image information to the display apparatus 118.
By these processes, the CAD model in the construction status on the specified display date specified by the user and the scaffolding in the construction status assumed from the CAD model can be combined in 3D and displayed.
The equipment type information is retrieved from an equipment type table 401 as shown in
For the basic graphic shapes, those shown in
The example shown in
A CAD-schedule mapping process shown in
A specific example of the content of the CAD-schedule map table storage unit 104 is shown in
According to the construction progress visualization system in the present embodiment, the overall material amount and the construction progress of a temporary structure such as scaffolding can be grasped in a 3D space based on a CAD model of the construction object and the construction schedule.
Next, the process carried out in the display CAD model creating-unit 106 shown in
The following processes are repeated for each CAD model (Step 1001). The identifier for the processing-object CAD model is its UID.
In these repeated processes, first, a plurality of AIDs of the construction schedule data, relating to the processing UID, is retrieved from the data in the CAD-schedule map table 1101 (Step 1002). If no construction schedule data exists (Step 1013), the CAD model is considered as static construction, and a basic shape corresponding to the UID is extracted from the graphic shape element table 301 (see
Next, a operation AID, and a completion rate of the operation are provided as operation parameters; the operation AID is set to NULL and the completion rate to 100% (Step 1003), and the following is repeated for each AID retrieved in the step 1002 (Step 1004).
A relationship between the construction schedule data corresponding to the AID and the specified date is checked (Step 1005). As a result, when the operation for the processing AID has already been completed (in other words, the specified date is later than the operation ending date) and in addition, when the operation AID is NULL or the operation of the currently processing AID starts later than the operation of the operation AID (Step 1006), the value of the currently processing AID is substituted into the operation AID (Step 1007). If the relationship between the currently processing AID and the specified date shows “the operation is in progress” (the specified date is in between the starting and the ending dates of the operation of the processing AID), the currently processing AID is substituted into the work AID (Step 1008), and the completion rate is calculated by using the relationship between the starting/ending dates of the processing AID and the specified date. The completion rate can be calculated by dividing the number of days from the starting date to the specified date by the number of days from the starting date to the ending date (Step 1009). Then, the loop for processing the AID is ended (Step 1010).
After all the AIDs have been processed, the value of the operation AID is checked, and when the value is not NULL, that is, when the construction operation has been started (Step 1011), the basic form associated with the processing UID is extracted from the graphic shape element table 301 and stored in the display CAD model storage unit 107. The display CAD model storage unit 107 contains a display graphic shape element table 1102 as shown in
As a result of the above processes, when the CAD models as shown in the example of
In the above processes, a CAD model whose operation has not begun at the time of scaffolding demolition can be excluded from the objects of scaffolding creation, and it is possible to evaluate construction by taking into consideration a case of scaffolding reassembly during the construction, such as the case of changing the scaffolding from the scaffolding for carrying-in to the scaffolding for common use.
A method for displaying scaffolding is explained next.
When construction operation is performed, scaffolding must be assembled around a construction object to obtain workability of the construction operation. Generally, the size and height of scaffolding are standardized. The purpose of the construction progress visualization system in the present embodiment is to obtain the overall scaffolding area based on this size to show the overview of the scaffolding conforming to the construction schedule, and to display the progress.
The scaffolding schedule extracting-unit 108 extracts a scaffolding schedule containing the specified display date from the construction operation schedules registered in the construction schedule table 701 in the construction schedule storage unit 102. In the example shown in
The Scaffolding-demolition CAD model creating-unit 110 searches the starting date of the scaffolding demolition stored in the scaffolding schedule storage unit 109, creates a CAD model for the installation status on the searched demolition starting date. The Scaffolding-demolition CAD model creating-unit 110 stores the created CAD model into the scaffolding-demolition CAD model storage unit 111. The extraction of the CAD model for the starting date of the scaffolding demolition can be achieved by the same algorithm as in the process 1006 shown in
Next, the virtual scaffolding creating-unit 112 retrieves a scaffolding area from the data in the Scaffolding-demolition CAD model storage unit 111. The detailed flow is shown in
Whether a CAD model exists above or adjacent (within a operation range) to the processing mesh cell and no CAD model exists below the mesh cell is determined (Step 2104). When the determination of the step 2104 is “Yes”, the processing mesh cell is set as possible scaffolding (Step 2105). In addition, the mesh cell located on the lower layer directly below the processing mesh cell is also set as possible scaffolding. This allows the scaffolding to be assembled at the location for installation operation of the equipment and not above the equipment. Furthermore, the overall structure of the scaffolding can be created without placing the scaffolding in midair by itself.
A standard scaffolding form is assigned to each mesh cell obtained as possible scaffolding in the above process, to create a scaffolding form model (Step 2107).
As described above, an overall form of scaffolding areas 1801 as shown in
An example of creating a scaffolding form in the step 2107 of
According to the construction progress visualization system of the present embodiment, it is possible to grasp the overall form of a scaffolding area in consideration of the scaffolding size.
A method for displaying the progress of scaffolding installation operation of the present embodiment is described next.
The scaffolding here is not something that needs to be designed in detail or scheduled in detail for installation. For this reason, the purpose of the construction progress visualization system of the present embodiment can easily grasp the overall amount of operation for the scaffolding installation. In conventional construction progress visualization systems, an installation plan (schedule) of each individual construction element (equipment or piping) is defined by the operation starting date and the ending date; and according to this data, every element is displayed in its current status (in temporary layout, in welding operation, etc.) as the construction progresses. On the other hand, scaffolding does not change in status, nor is planned for every individual scaffolding unit. In addition, the scaffolding once installed may need to be removed for reassembly or be installed with additional scaffolding (reassembly operation) as the construction progresses, which makes it difficult to grasp the overview from a simple display of the completed form. Thus, in order to grasp the overall amount of installation operation of the scaffolding, the construction progress visualization system of the present embodiment displays the actual installation status of the scaffolding, and by varying the display form of the whole scaffolding, visualizes the overall amount of operation and progress of the scaffolding installation. This allows the amount of operation material and the progress relating to the scaffolding to be displayed in a comprehensible way. The amount of operation material of the scaffolding can be seen by creating the scaffolding form according to the method described above. The progress of the scaffolding operation can be obtained by the following method. Theses processes are achieved by the scaffolding display color determining-unit 114 shown in
First of all, a specified display date is retrieved from the simulation display date storage unit 105 (Step 1901). Then, the retrieved specified display date is checked which period in the scaffolding schedule by using the date in the scaffolding schedule storage unit 109 (Step 1902). Each of the following processes is executed based on the scaffolding schedule period (Step 1903). If the scaffolding is not being installed yet, the scaffolding completion rate is set to 0% (Step 1904). If the scaffolding is being assembled or being reassembled, the completion rate is set to the value obtained by adding the number of days spent for the assembly of scaffolding already completed before the specified date and the number of days spent for the current operation, then dividing the total by the number of days required for the whole assembly (Step 1905). If the scaffolding has already been installed (the scaffolding has been installed and no scaffolding assembly operation is in progress), the completion rate is set to the value obtained by dividing the number of days spent for the assembly of the scaffolding already completed before that time by the number of days required for the whole assembly (Step 1906). If the scaffolding is being demolished, the completion rate is set to the value obtained by dividing the number of days from the specified date to the demolition ending date by the number of days of the whole demolition period (Step 1907).
In the above processes, when a plurality of scaffolding operations are scheduled in series with a demolition process in between, such as the installation of scaffolding for pre-carrying-in followed by the installation of scaffolding for common use, they are handled as having a separate completion rate. On the other hand, when the scaffolding is partially changed, such as the reassembling of scaffolding for common use, the operation is considered to be 100% completed when the series of reassembling operations are finished.
For a demolition period, the completion rate of the scaffolding is calculated for every operation day so that the rate is 100% on the starting date and 0% on the ending date of the demolition.
In visualization of normal construction operation (temporary layout, welding, etc.), an amount of operation is calculated as 0% at the beginning and 100% at the end of each operation schedule. However, the scaffolding operation must be estimated in consideration of relevancy among individual operation schedules (scaffolding installation, reassembly, and demolition operation). By the above processes, it is possible to intuitively grasp the progress of the whole scaffolding operation.
Next, a display form corresponding to the completion rate obtained by the above processes is determined, and the determined display form is stored in the scaffolding display color storage unit 115 (Step 1908). To be more specific, opacity of the display is determined according to the completion rate. This changes the display of the scaffolding form from transparent to semi-transparent, and finally to non-transparent as the scaffolding operation progresses. The scaffolding display will be sequentially changed from non-transparent to transparent as the scaffolding is demolished. Therefore, it is possible to intuitively grasp the progress of the operation. Besides controlling the transparency, the scaffolding may be displayed by varying the color scale. In addition, different display colors may be used for the scaffolding for pre-carrying in and the scaffolding for common use to make the scaffolding status easier to see.
A specific example of a completion rate display is shown in
In this example, the scaffolding for pre-carrying-in is to be assembled during T1 days and demolished during T2 days. Then, for the construction operation, the scaffolding for common use is planned to be assembled during T3 days, reassembled during T4 days, and demolished during T5 days. A completion rate of the scaffolding operation in this case changes as 1701 (see
Corresponding to such changes in the completion rate, the display of the scaffolding form is changed as 1702 (see
Finally, the display process unit 117 shown in
Then, the image information of the scaffolding form of the virtual scaffolding model is generated by using information of the scaffolding form stored in the virtual scaffolding model storage unit 113 and information of the display color stored in the scaffolding display color storage unit 115 (Step 2403). The image information generated by the steps 2402 and 2403 is displayed on the display apparatus 118.
The above processes can obtain the overall form of the scaffolding to be displayed with respect to the CAD model of the construction object, and the completion rate of the scaffolding operation to be displayed according to the construction schedule, in a more comprehensive manner. In addition, the scaffolding assembly and amount of demolition operation can be reflected in the display. Thus, it is possible to oversee the progress of the whole work.
Next, a construction progress visualization system according to another embodiment of the present invention for a scaffolding display to reflect a status of construction operation is discussed.
The construction progress visualization system of the present embodiment has the same constitution as the embodiment shown in
The steps 2501, 2502, and 2503 are the same as the steps 2401, 2402, and 2403 shown in
Whether there is a CAD model of a construction object within an operation range (within a range in which a hand of an operator reaches) based on the mesh cell of processing object or not is searched (Step 2505). For the searched CAD model within an operation range, the operation status on the specified display date is obtained (Step 2506). If no model of operation in progress is found, the image information of the scaffolding mesh cell is not changed. When one model of operation in progress is found, image information of the mesh cell or the scaffolding form model is generated in the display color corresponding to the operation of the CAD model (Step 2509). When a plurality of models of operation in progress are found, it means that these operations are in interference, thus, image information of a predetermined warning color or a warning symbol being arranged on the mesh cell is generated (Step 2508). The image information generated by the steps 2502, 2503, and 2508 is displayed on the display apparatus 118.
Specific examples of the image information are shown in
The construction schedule shown in
A period of displaying the operation-in-progress status may be matched with the actual operation schedule, or else, a pre-operation period and an after-operation period may be provided before and after each operation to display the operation period including those periods in a different display color. For example, a display period 2601 for anchor bolt setting operation of the equipment in
This example displays the construction schedule shown in
By the above processes, it is possible to check the status of operation progress to be displayed using a scaffolding model, and interference between operations. In particular, small operations are easily overlooked on a display when CAD models are just displayed in different colors. However, with the construction progress visualization system of the present embodiment, a operation status can be displayed using scaffolding, which prevents us from overlooking small operations and it is possible to grasp the operation status.
Additionally, in the present embodiment, the construction progress visualization system may be made such that selecting the mesh cell or the symbol showing interference, using an input device such as a keyboard or a pointer, would indicate the CAD models involved in the interference. In this way, even when a plurality of CAD models exists, the operations in interference can be seen through the CAD models. For example, in
The above embodiments are for a computer system including a central processing unit (CPU), a memory, an auxiliary memory device, an input device such as a keyboard, and a display device such as a screen. Each processing step is stored in the memory as a program, and executed by the central processing unit. A specified display date, selections of display objects, parameters and so on are inputted by a user with the input device such as a keyboard, and the results are stored in the memory or the auxiliary memory device. Furthermore, the results are displayed in 3D image on the screen to the user.
Each processing system may be achieved in a network environment for executing the above embodiments.
In the construction progress visualization system according to the above embodiments, it is possible to oversee operation, even when a small operation is hidden by CAD models in display, from a display of adjacent scaffolding. In addition, when different construction operations are planned in the same place, interference of the operations can be warned.
Number | Date | Country | Kind |
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2008-280670 | Oct 2008 | JP | national |