The present disclosure relates to an installing system, an installing method, and a U-bolt.
In the related art, a U-bolt has been used to fix a fastening object such as a pipe to a fastening object such as a frame or a wall surface. The U-bolt is a U-shaped bolt in which two linear shaft parts are connected by a bridge part. By inserting the shaft parts of the U-bolt into each of two through-holes provided in the fastened object to in a state of the fastening object being sandwiched inside the U-bolt, and fastening from each end part of the two shaft parts with a nut, the fastening object can be sandwiched and fixed by the U-bolt and the fastened object.
When the fastening object is fixed to the fastened object to by the U-bolt, it is necessary to fix the U-bolt perpendicularly to the fastened object. However, since the U-bolt can only be tightened with the nut by one of the two shaft parts, it is difficult to evenly fix the U-bolt on the left and right.
ε of shaft parts A and B (strain εA of a shaft part A and strain εB of a shaft part B), when one (shaft part A) of the two shaft parts is first tightened with a torque wrench and then the other shaft (shaft part B) is tightened with the torque wrench.
As shown in
As shown in
When the U-bolt is fixed to a fastening object, as shown in
An object of the present disclosure made in view of the above-mentioned problems is to provide an installing system, in which a U-bolt is able to be fixed by uniformizing the strain of each of a pair of shaft parts, while curbing complication of a structure of the U-bolt, an installing method, and a U-bolt.
In order to solve the above problem, an installing system according to the present disclosure includes a U-shaped U-bolt which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part that connects one ends of each of the pair of shaft parts; and a measurement device, in which a strain gauge which outputs a signal corresponding to a strain of the shaft part in the second direction is embedded in each of the pair of shaft parts, in line symmetry with respect to a straight line including an apex of the U-shape and extending in the second direction, and the measurement device measures the strain of each of the pair of shaft parts in the second direction, from an output signal of the strain gauge embedded in each of the pair of shaft parts.
In addition, in order to solve the above problem, an installing method according to the present disclosure is an installing method for fixing a U-shaped U-bolt to a fastening object, using a measurement device, the U-bolt including a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction, and a bridge part that connects one ends of each of the pair of shaft parts, in which in the U-bolt, a strain gauge which outputs a signal corresponding to a strain of the shaft part in the second direction is embedded in each of the pair of shaft parts, in line symmetry with respect to a straight line including an apex of the U-shape and extending in the Y-axis direction, and the method includes a step of acquiring an output signal of the strain gauge embedded in each of the pair of shaft parts; and a step of measuring strain in the second direction of each of the pair of shaft parts from the acquired signal.
In addition, in order to solve the above problem, a U-bolt according to the present disclosure is an U-shaped U-bolt which includes a pair of shaft parts aligned in a first direction and extending in a second direction orthogonal to the first direction; and a bridge part that connects one ends of each of the pair of shaft parts, in which the U-shaped U-bolt includes a strain gauge which is embedded in each of the pair of shaft parts in line symmetry with respect to a straight line including an apex of the U-shape and extending in the Y-axis direction, and outputs a signal corresponding to a strain of the shaft part in the second direction.
According to the installing system, the installing method, and the U-bolt according to the present disclosure, the U-bolt can be fixed by making strain of each of the pair of shaft parts uniform, while suppressing complication of a structure of the U-bolt.
A description will be given below of embodiments of the present disclosure with reference to the drawings.
As shown in
The shaft parts 11A and 11B are aligned in a predetermined direction and extend in a direction orthogonal to the predetermined direction. Hereinafter, as shown in
One end of the shaft part 11A and one end of the shaft part 11B are connected by a bridge part 12 having a shape curved in a semicircular shape. One end of the shaft part 11A and one end of the shaft part 11B are connected by the bridge part 12, and the U-bolt 10 forms a U-shape. A screw part 13 having a screw thread structure is formed on the other end side of each shaft parts 11A and 11B. In
As shown in
As shown in
As shown in
Further, as shown in
Therefore, as shown in
The strain gauge 14 is deformed (tensioned and compressed) depending on the strain in the Y-axis direction of the shaft part 11 in which the strain gauge 14 is embedded, and outputs a signal (voltage signal) corresponding to the deformation. As described above, the strain gauge 14 may be embedded between the fastening position between the nut 3 and the shaft part 11, and the position of the contact point between the fastening object 1 and the U-bolt 10, in a state in which the U-bolt 10 is fixed to the fastened object 2. However, since the strain of the shaft part 11 is maximum in the vicinity of the fastened object 2 above the fastening part of the nut 3, the strain gauge 14 is preferably embedded in the shaft part 11 to be positioned above the fastening part of the nut 3 and near the fastened object 2 as shown in
Next, a configuration of an installing system 100 according to the embodiment of the present invention will be described with reference to
As shown in
The measurer 20 measures the strain in the Y-axis direction of each of the pair of shaft parts 11 from the output signal of the strain gauge 14 embedded in each of the pair of shaft parts 11 of the U-bolt 10. As shown in
The measurer 20 measures the strain of each of the pair of shaft parts 11 from the acquired output signal of the strain gauges 14A and 14B, and outputs the measurement result to the display unit 21 and the recording unit 22.
A strain corresponding to the fastening force of the nut 3 to the shaft part 11 in which the strain gauge 14 is embedded is generated in the shaft part 11, and the strain gauge 14 outputs a signal corresponding to the strain. When the nut 3 is fastened to one shaft part 11 of the pair of shaft parts 11, fastening force of the nut 3 fastened to the other shaft part 11 also changes. Therefore, when the U-bolt 10 is fixed, it is preferable to fasten the nut 3, while simultaneously measuring the strain of each of the pair of shaft parts 11. As shown in
The display unit 21 is, for example, a liquid crystal display, and displays the measurement result of the measurer 20. The display unit 21 displays, for example, a difference in strain between the pair of shaft parts 11. A worker who fixes the U-bolt 10 to the fastened object 2 adjusts fastening of the nut 3 to each of the pair of shaft parts 11 so that the difference displayed on the display unit 21 becomes 0 by displaying the difference of the strain of each of the pair of shaft parts 11, makes the strain of each of the pair of shaft parts 11 uniform, and can fix the U-bolt 10 to the fastened object 2.
The recording unit 22 records the strain measurement results of the pair of shaft parts 11 by the measurer 20. The recording unit 22 is made up of an arbitrary recording medium, such as a read only memory (ROM), a random access memory (RAM), a hard disk drive (HDD) or a solid state drive (SSD). By recording the measurement result obtained by the measurer 20 in the recording unit 22, the past installing situation can be inquired.
The configuration for the measurer 20 to acquire the output signal of the strain gauge 14 is not limited to the configuration shown in
In the configuration that draws out the wiring 15 from the other end of the shaft part 11 as shown in
Further, the measurer 20 may acquire the output signals of the strain gauges 14 embedded in the respective pair of shaft parts 11 of the plurality of U-bolts 10, as shown in
As shown in
When the output signal of the strain gauge 14 is acquired via the wiring 15, power can be supplied to the strain gauge 14 via the wiring 15. Therefore, it is not necessary to provide a power source or the like for supplying power to the strain gauge 14, and complication of the configuration can be suppressed. Further, by extending the wiring 15, the output signals of the strain gauges 14 provided in each of the plurality of U-bolts 10 can be easily acquired.
Although
In the configuration in which the output signal of the strain gauge 14 is acquired via the wiring 15 drawn out from the U-bolt 10, when the wiring 15 is drawn out from the other end of the shaft part 11. There is a problem of occurrence of time and labor for causing the nut 3 to pass through the wiring 15, as described above. Further, in a state in which the wiring 15 is drawn out from the U-bolt 10, there is a problem that the wiring 15 is deteriorated. For this reason, there is a case where the configuration in which the wiring 15 is drawn out from the U-bolt 10 is not suitable for infrastructure facilities which are expected to be used for a long period of time. The above-mentioned problem is not caused by a configuration in which the output signal of the strain gauge 14 is acquired by radio communication. In particular, semi-permanent operation is possible by adopting a configuration that allows wireless power supply from the measurer 20 to the U-bolt 10. The following describes a configuration in which the measurer 20 acquires an output signal of the strain gauge 14, by radio communication using power supplied from the measurer 20 to the U-bolt 10 by wireless power supply.
First, a description will be given of the configuration of the U-bolt 10.
As shown in
The transmission unit 16 includes a power reception coil 161, a transmission antenna 162, an amplifier 163, and a radio transmitter 164.
The power reception coil 161 receives power from the outside in a non-contact manner by wireless power supply via an electric field or a magnetic field. The power received by the power reception coil 161 is supplied to each part of the strain gauge 14 and the transmission unit 16.
An amplifier 163 amplifies an output signal of the strain gauge 14 and outputs the amplified signal to the radio transmitter 164.
The radio transmitter 164 is driven by power supplied via the power reception coil 161, and transmits the output signal of the strain gauge 14 amplified by the amplifier 163 via the transmission antenna 162. The transmission antenna 162 is disposed inside, for example, the power reception coil 161. The power reception coil 161 and the transmission antenna 162 are disposed, for example, to be exposed from one end of the shaft part 11.
Next, a configuration of the measurer 20 will be described.
As shown in
The power transmission coil 201 is supplied with high-frequency power from a high-frequency power source 204, which will be described later, and transmits power to the power reception coil 161 by a method corresponding to the power reception coil 161.
The power source 203 supplies power to the high-frequency power source 204 and the data collection unit 206. The high-frequency power source 204 and the data collection unit 206 are driven by power supply from the power source 203.
The high-frequency power source 204 outputs high-frequency power of a predetermined frequency to the outside via the power transmission coil 201. When the power that is output from the high-frequency power source 204 via the power transmission coil 201 is received by the power reception coil 161, the strain gauge 14 and the transmission unit 16 are driven, and the output signal of the strain gauge 14 corresponding to the strain of the shaft part 11 is transmitted via the transmission antenna 162.
The receiver 205 receives the signal (the output signal of the strain gauge 14), which is transmitted via the transmission antenna 162, via the reception antenna 202 in response to an output of high-frequency power from the high-frequency power source 204, and outputs the reception signal to the data collection unit 206. The reception antenna 202 is disposed inside, for example, the power transmission coil 201. The power transmission coil 201 and the power reception antenna 202 are disposed, for example, to be exposed from the measurer 20.
The data collection unit 206 collects data related to strain of the shaft part 11 of the U-bolt 10. Specifically, the data collection unit 206 measures the strain of the shaft part 11 from the received signal of the receiver 205.
The measurer 20 shown in
In the case where the U-bolts 10 are used in a ship, a power plant, a pipeline or the like, since a plurality of U-bolts 10 are usually used, it is necessary to identify each of the plurality of U-bolts 10. As a method for identifying each of the plurality of U-bolts 10, there is a method for setting identification information for each U-bolt 10 and transmitting the identification information set for the U-bolt 10 to the measurer 20 by radio communication.
The measurer 20 shown in
The storage unit 207 stores identification information set for each of the plurality of U-bolts 10. Further, the storage unit 207 stores data related to the strain of the shaft part 11 collected by the data collection unit 206 for the U-bolt 10 in association with the identification information of the U-bolt 10. By providing the storage unit 207, the past measurement data can be referred to for each of the plurality of U-bolts 10.
Further, the measurer 20 may include the display unit 21 as shown in
As shown in
When the diameter of the U-bolt 10 is small, even if a worker brings the measurer 20 close to one shaft part 11, the measurer 20 is able to receive a signal from the transmission unit 16 provided on the other shaft part 11. Therefore, as shown in
By bringing the measurer 20 close to cover the transmission unit 16 (the transmission antenna 162) embedded in the shaft part 11 of the U-bolt 10 by the shield 208, the possibility of receiving the output signal from the strain gauge 14 embedded in the shaft part 11 not intended by a worker is reduced. Therefore, the accuracy of data can be improved.
The measurer 20 may simultaneously acquire the output signal of the strain gauge 14A and the output signal of the strain gauge 14B by radio communication. The configuration of the measurer 20 for simultaneously acquiring the output signal of the strain gauge 14A and the output signal of the strain gauge 14B by radio communication will be described below with reference to
As shown in
The transmission unit 16 embedded in the shaft part 11A and the transmission unit 16 embedded in the shaft part 11B transmit the output signal of the strain gauge 14, when receiving power from the measurer 20. Here, the transmission unit 16 embedded in the shaft part 11A and the transmission unit 16 embedded in the shaft part 11B wirelessly transmit the output signal of the strain gauge 14 at different frequencies.
The receiver 205 receives a signal transmitted from the transmission unit 16 embedded in the shaft part 11A and a signal transmitted from the transmission unit 16 embedded in the shaft part 11B via the reception antenna 202. As described above, the transmission unit 16 embedded in the shaft part 11A and the transmission unit 16 embedded in the shaft part 11B wirelessly transmit the output signal of the strain gauge 14 at different frequencies. Therefore, the signals transmitted from the respective transmission units 16 do not interfere with each other, and the receiver 205 can normally receive the signals transmitted from the respective transmission units 16. The receiver 205 can identify a transmission source by identifying the frequency of the received signal.
Since the signal transmitted from each transmission unit 16 is identified by the receiver 205, the data collection unit 206 can measure the strain of the shaft part 11A and the strain of the shaft part 11B at the same time.
The display unit 21 displays, for example, a difference between the strains of the pair of shaft parts 11 measured by the data collection unit 206. By displaying the difference of the strain of each of the pair of shaft parts 11, a worker adjusts fastening of the nut 3 to each of the pair of shaft parts 11 so that the difference displayed on the display unit 21 becomes zero, and can fix the U-bolt 10 to the fastened object 2 such that the strain of each of the pair of shaft parts 11 is made uniform.
Different types of identification information may be set to each of the pair of shaft parts 11. In this case, the transmission unit 16 transmits identification information set in the shaft part 11, in which the transmission unit 16 is embedded, to the measurer 20 by radio communication. The storage unit 207 stores the identification information set for each shaft part 11. Further, the storage unit 207 stores data related to the strain of the shaft part 11 collected by the data collection unit 206 about the shaft part 11 in association with the identification information of the shaft part 11. By providing the storage unit 207, the past measurement data can be referred to for each of the pair of shaft parts 11.
When different types of identification information are set to each of the pair of shaft parts 11, the transmission unit 16 embedded in each of the pair of shaft parts 11 may wirelessly transmit a signal at the same frequency or may wirelessly transmit a signal at different frequencies. When the transmission unit 16 embedded in each of the pair of shaft parts 11 wirelessly transmits a signal at different frequencies, the identification information is distributed for each frequency, thereby enabling efficient management of measurement data.
In
When the transmission unit 16 measures the strain of the shaft part 11 of the U-bolt 10 embedded closer to the bridge part 12 than the strain gauge 14, the worker performs radio communication by bringing the measurer 20 closer to the U-bolt 10 from the bridge part 12 side as shown in
Next, an installing method of the U-bolt 10 according to the present embodiment using the measurer 20 will be described with reference to the flowchart shown in
The measurer 20 acquires an output signal of the strain gauge 14 embedded in each of the pair of shaft parts 11 (S11). As described above, the measurer 20 acquires the output signal of the strain gauge 14, for example, via the wiring 15 drawn out from the U-bolt 10. The measurer 20 acquires the output signal of the strain gauge 14, for example, by radio communication with the transmission unit 16 embedded in the shaft part 11 of the U-bolt 10. When the measurer 20 acquires the output signal of the strain gauge 14 by radio communication, for example, power is supplied from the measurer 20 to the U-bolt 10 by wireless power supply via an electric field or a magnetic field, and the output signal of the strain gauge 14 is transmitted to the measurer 20 according to the power supply. Therefore, a worker can measure the strain of the shaft part 11 only by performing a simple operation of bringing the measurer 20 close to the U-bolt 10.
Next, the measurer 20 measures the strain in the Y-axis direction of each of the pair of shaft parts 11 from the acquired output signal of the strain gauge 14 (step S12). The measurer 20 displays the measurement result on the display unit 21. Since the measurement result of the strain is displayed on the display unit 21, a worker can adjust fastening force of the nut 3 fastened to each of the pair of shaft parts 11 so that the strain of the pair of shaft parts 11 becomes uniform, while viewing the display of the display unit 21.
Thus, the U-bolt 10 according to the present embodiment includes a pair of shaft parts 11 aligned in the X-axis direction (the first direction) and extending in the Y-axis direction (the second direction) orthogonal to the X-axis direction, a bridge part 12 that connects one end of each of the pair of shaft parts 11, and a strain gauge 14 embedded in each of the pair of shaft parts 11 symmetrically in the X-axis direction.
The installing system 100 according to the present embodiment includes a U-bolt 10 and a measurer 20. The measurer 20 measures the strain in the Y-axis direction of each of the pair of shaft parts 11 from the output signal of the strain gauge 14 embedded in each of the pair of shaft parts 11.
According to fastening of the nut 3 to the shaft part 11 of the U-bolt 10, an output signal corresponding to the strain of the shaft part 11 is output from the strain gauge 14 embedded in the shaft part 11. By measuring the strain of each of the pair of shaft parts 11 from the output signal, a worker can uniformly fix the pair of shaft parts 11. Further, since there is no need for a special structure such as the shaft part 11 having a tapered shape, complication of the structure of the U-bolt 10 can be suppressed.
The present disclosure is not limited to the configurations specified in the above-described embodiments, and various modifications are possible within the scope not departing from the gist of the present invention described in the claims. For example, the functions and the like included in the constituent elements and the like can be redisposed so as not to be logically inconsistent, and multiple constituent elements and the like can be combined into one or divided.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2021/002076 | 1/21/2021 | WO |