Information
-
Patent Grant
-
6669526
-
Patent Number
6,669,526
-
Date Filed
Tuesday, March 26, 200222 years ago
-
Date Issued
Tuesday, December 30, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Ackun; Jacob K.
- Williams; Jamila
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A plurality of connecting bodies are formed in various shapes of a resilient material such as molded plastic or other resilient material. The connecting bodies each define a plurality of inwardly extending slots which form receiving mechanisms for the edge portions of a plurality of cooperating generally planar plate members. The plate members are assembled to form more complex structures utilizing the connecting bodies to form interconnection therebetween. In alternate embodiments, a complex structure for the inwardly extending slots includes flexible ribs on each side of the slots together with relief slots adjacent the ribs. In further alternate embodiments, the connecting bodies and plate members may be assembled to form complex fanciful figures utilizing specialized elements such as a fanciful head member which bears a fanciful face and leg elements.
Description
FIELD OF THE INVENTION
This invention relates generally to construction toy sets and particularly to the connecting elements used therein.
BACKGROUND OF THE INVENTION
Construction toy sets are well known in the art and have been extremely popular with children of various ages for many years. Early construction toy sets were relatively primitive being fabricated of wooden elements in combinations of block, dowels, pins, pegs and panels. Through the years however, more modem and often more complex molded plastic construction toy sets have been developed. While the variety of construction toy sets produced by practitioners in the art is virtually endless, such construction toy sets all generally include a plurality of structural elements utilized in combination with various connecting mechanisms. The connecting mechanisms facilitate the assembly of the plural elements into a variety of generally larger structures, figures or other toys such as vehicles or the like.
Construction toy sets are often endorsed and encouraged by child development experts due to the many developmental activities which they encourage. These developmental activities include the exercise of spatial relationships, geometric form recognition and manipulation, as well as structural analysis together with imagination and creativity. Not surprisingly, the long term popularity and developmental benefits provided by construction toy sets has prompted practitioners in the toy arts to develop a dizzying array of construction toy sets. For example, U.S. Pat. No. 3,827,177 issued to Wengel sets forth a CONSTRUCTION GAME having a plurality of generally planar elements defining reduced web sections about the edges thereof together with a plurality of somewhat resilient connectors formed to define multiple radial slots. The reduced web sections of the planar elements are receivable within the radial slots of the resilient connectors to provide interconnection and assembly of more complex structures.
U.S. Pat. No. 3,564,758 issued to Willis sets forth POLYGONAL BUILDING ELEMENTS WITH CONNECTORS THEREFOR FOR ASSEMBLING TOY STRUCTURES having variously shaped connectors such as triangles, rectangles or octagons each of which defines a plurality of inwardly extending slots for receiving inserted planar structural elements.
U.S. Pat. No. 3,855,748 issued to Thomas sets forth a PLAYGROUND ASSEMBLY SET consisting of a plurality of planar elements of at least two different sizes. One element is substantially larger than the other element and both elements define notches in strategic locations. The cooperating notches facilitate the connection between the elements to form more complex structures.
U.S. Pat. No. 4,789,370 issued to Ellefson sets forth an APPARATUS FOR INTERLOCKING STRUCTURAL ELEMENTS OF TOY DISKS having a relatively thin flat structural member defining inwardly extending notches for receiving cooperating thin flat elements. The notches define inwardly extending bosses on either side of the notches while the thin flat body defines voids on each side of the slots. The voids facilitate the expansion of the interior portion of the slots to facilitate element insertion.
U.S. Pat. No. 4,334,868 issued to Levinrad sets forth CONSTRUCTIONAL KITS having elongated connectors and cooperating panels. The elongated connectors are incapable of mutual joining but are structured to join to the panels. The elongated connectors comprise elongated bodies having longitudinal groves which receive the edge portions of the interconnecting panels in a tight fit.
U.S. Pat. No. 5,061,219 issued to Glickman sets forth a CONSTRUCTION TOY having a plurality of hub-like connectors together with a plurality of elongated structural elements. The hub-like connectors define one or more gripping sockets which cooperate with the end portions of the structural members to facilitate attachment therebetween which allows the structural members to rotate about its major axis.
U.S. Pat. No. 5,984,756 issued to Krog sets forth a TOY CONSTRUCTION SYSTEM having a plurality of elongated building elements each having a receiving notch at the end portion thereof. The construction set further includes a plurality of interconnecting elements each supporting a plurality of outwardly extending head structures. The head structures are fabricated to be receivable within the end notches in a snap-fit attachment.
Additional examples of construction toy sets are found in U.S. Pat. No. Des. 285,463 issued to Davis; U.S. Pat. No. 5,681,201 issued Choi; and U.S. Pat. No. 6,231,416B1issued to Cleaver et al.
In a somewhat related art, practitioners have endeavored to provide various structures and display enclosures formed of interconnecting combinations of panels. While the need and challenges of such structures and display enclosures is often substantially different than the corresponding needs and objectives of construction toy sets, surprisingly similar structural elements and combinations have been developed in this art. For example, U.S. Pat. No. 4,124,958 issued to ChiChe sets forth a SPHERICAL JUNCTION ELEMENT FOR COMPOSABLE DISPLAY STRUCTURES having a body defining at least one partially spherical outside surface, at least one flat outside surface intersecting the partially spherical surface, at least one slot formed in the partially spherical surface which is perpendicular to the flat surface and which receives therein a plate-like component member.
U.S. Pat. No. Des. 277,727 issued to Kiaric sets forth a CONSTRUCTION JOINT having a generally spherical body defining a plurality of inwardly extending radial slots. The body further defines an axial passage generally parallel to the slots and extending through a major diameter of the spherical body.
U.S. Pat. No. 3,687,500 issued to Silvius sets forth CONNECTING CONSTRUCTION FOR SHEET MEMBERS utilized in interconnecting mutually perpendicular materials. The connectors comprise small planar elements defining inwardly slots at ninety degree intervals. Each connector may be formed as a one piece plate of rigidly flexible and deformable material or may have one or more plates of flexible material between clamping plates of stiffer material.
U.S. Pat. No. 4,365,454 issued to Davis sets forth a CONSTRUCTION SYSTEM consisting of a plurality of flat main bodies having recesses formed in the edges thereof together with a centrally hinged connecting member having opposed planar portions which fit into to recesses to provide interconnection between the flat main bodies.
U.S. Pat. No. 6,004,182 issued to Pasin sets forth a TEMPORARY STRUCTURE formed of plurality of panels each having rod formations along certain edges thereof. A plurality of elongated joining devices define slots which receive the supporting rods for the panels. Connectors are utilized for receiving the respective end portions of the frame members in a interconnecting manner to form a combined structure of closure.
U.S. Pat. No. 5,647,181 issued to Hunts and U.S. Pat. No. 5,470,139 issued to Hsiao, each set forth multiply slotted structural connectors utilized in forming combined structures having a plurality of planar elements therein.
Additional structural elements for fabricating various structures such as enclosures or display cases are set forth in U.S. Pat. Nos. 5,472,365 issued to Angle; 4,557,091 issued to Auer; 1,818,404 issued to Kaufman; 6,283,456B1 issued to Benz et al.; 5,222,902 issued to Piersch and 4,291,512 issued to Walton.
Finally, U.S. Pat. No. 5,357,761 issued to Schauer and U.S. Pat. No. 6,176,953B1 issued to Landreth et al. each set forth methods for joining plastic material.
Despite the substantial development of construction toy sets such as those described above and the related structures found in other arts also set forth above, construction toy sets remain limited by the need for balancing competing needs of simplicity and ease of assembly or disassembly on the one hand and strength and rigidity of the assembled structures on the other hand. For the most part, construction toy sets are designed to provide characteristics which are, in effect, designed compromise between these competing needs. The need for ease and simplicity of assembly or disassembly is particularly acute in construction toy sets intended for use with younger children.
There arises therefore a continuing need in art for evermore improved construction toy sets. A more particular need arises for construction toy sets having ease of assembly or disassembly together with security and strength of fabricated structures.
SUMMARY OF THE INVENTION
Accordingly, it is a general object of the present invention to provide an improved construction toy set. It is a more particular object of the present invention to provide an improved construction toy set which is particularly adapted for use by younger children. It is a still more particular object of the present invention to provide an improved construction toy set which facilitates ease of insertion or low insertion force between the structural elements and connecting elements while simultaneously providing relatively rigid and secure fabricated structures.
In accordance with the present invention there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface and a plurality of slots each extending inwardly from the outer surface and each terminating within the body in an enlarged undercut portion; and a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges being configured and sized to be inserted into selected ones of the slots, the bodies being formed of a resilient material such that the slots deform elastically when one of the edges is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form toy structures.
In accordance with an alternative view of the present invention, there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface, a passage through the three-dimensional body and a plurality of slots each extending inwardly from the outer surface and each terminating within the body in an enlarged undercut portion; a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges including edge portions configured and sized to be inserted into selected ones of the slots; a head member having a face portion, a passage and an interior cavity for receiving a portion of a selected one of the connecting bodies; and an elongated rod sized to fit within the passages, the bodies being formed of a resilient material such that the slots deform elastically when one of the edge portions is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form portions of toy figures including appendages, the connecting bodies being stacked in a vertical array with the rod passing through the passages and the head member being received upon the uppermost one of the connecting bodies.
In accordance with a still further alternate perspective of the present invention, there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface and a plurality of slots each extending inwardly from the outer surface and each of the slots terminating within the body in an enlarged undercut portion, the slots each further including a pair of resilient flexible ribs having interior surfaces forming interior sides of the slot and a pair of relief slots adjacent each of the flexible ribs, the relief slots providing clearance between the ribs and the surrounding portions of the body to facilitate flexing of said ribs; and a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges being configured and sized to be inserted into selected ones of the slots, the body being formed of a resilient material such that the slots deform elastically by flexing of the ribs when one of the edges is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form toy structures.
BRIEF DESCRIPTION OF THE DRAWINGS
The features of the present invention, which are believed to be novel, are set forth with particularity in the appended claims. The invention, together with further objects and advantages thereof, may best be understood by reference to the following description taken in conjunction with the accompanying drawings, in the several figures of which like reference numerals identify like elements and in which:
FIG. 1
sets forth a perspective view of a spherical connecting body constructed in accordance with the present invention;
FIG. 2
sets forth a top view of the spherical connecting body of
FIG. 1
;
FIG. 3
sets forth a side view of the spherical connecting body of
FIG. 1
;
FIG. 4
sets forth a section view of the spherical connecting body of
FIG. 2
taken along
2
—
2
therein;
FIG. 5
sets forth a perspective view of an alternate spherical connecting body constructed in accordance with the present invention;
FIG. 6
sets forth a perspective view an elongated rod constructed in accordance with the present invention;
FIG. 7
sets forth a perspective view of a still further spherical connecting body constructed in accordance with the present invention;
FIG. 8
sets forth a top view of the spherical connecting body shown in
FIG. 7
;
FIG. 9
sets forth a side view of the spherical connecting body of
FIG. 7
;
FIG. 10
sets forth a section view of the spherical connecting body of
FIG. 8
taken along section lines
10
—
10
therein;
FIG. 11
sets forth a top view of still further alternate spherical connecting body constructed in accordance with the present invention;
FIG. 12
sets forth a side view of the spherical connecting body of
FIG. 11
;
FIG. 13
sets forth a still further alternate spherical connecting body constructed in accordance with the present invention;
FIG. 14
sets forth a section view of the spherical connecting body of
FIG. 13
taken along section lines
14
—
14
therein;
FIG. 15
sets forth a perspective view of a cubical connecting body constructed in accordance with the present invention;
FIG. 16
sets forth a top view of the connecting body of
FIG. 15
;
FIG. 17
sets forth a side view of the connecting body of
FIG. 15
;
FIG. 18
sets forth a section view of the cubic body shown in
FIG. 16
taken along section lines
18
—
18
therein;
FIG. 19
sets forth a perspective view of an alternate cubic connecting body constructed in accordance with the present invention;
FIG. 20
sets forth a top view of connecting body of
FIG. 19
;
FIG. 21
sets forth a side view of the connecting body of
FIG. 19
;
FIG. 22
sets forth a section view of the connecting body of
FIG. 20
taken along section lines
22
—
22
therein;
FIG. 23
sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention;
FIG. 24
sets forth a top view of the connecting body shown in
FIG. 23
;
FIG. 25
sets forth a section view of the connecting body shown in
FIG. 24
taken along section lines
25
—
25
therein;
FIG. 26
sets forth a perspective view of a cylindrical connecting body constructed in accordance with the present invention;
FIG. 27
sets forth a top view of the connecting body shown in
FIG. 26
;
FIG. 28
sets forth a perspective view of a connecting body constructed in accordance with the present invention and having a generally nondescript shape;
FIG. 29
sets forth a top view of an alternate generally cylindrical connecting body constructed in accordance with the present invention;
FIG. 30
sets forth a top view of a triangular connecting body constructed in accordance with the present invention;
FIG. 31
sets forth a top view of an octagonal connecting body constructed in accordance with the present invention;
FIG. 32
sets forth a perspective view of a generally rectangular planar plate constructed in accordance with the present invention;
FIG. 33
sets forth a partial section view of the plate shown in
FIG. 32
taken along section lines
33
—
33
therein;
FIG. 34
sets forth a generally circular planar plate constructed in accordance with the present invention;
FIG. 35
sets forth a partial section view of the circular plate of
FIG. 34
taken along section lines
35
—
35
therein;
FIG. 36
sets forth a perspective view of an alternate generally rectangular plate constructed in accordance with the present invention;
FIG. 37
sets forth a partial section view of the plate shown in
FIG. 36
taken along section lines
37
—
37
therein;
FIG. 38
sets forth a perspective view of a generally square structural element constructed in accordance with the present invention;
FIG. 39
sets forth a perspective view of a generally circular structural element constructed in accordance with the present invention;
FIG. 40
sets forth a perspective view of a circular segment element constructed in accordance with the present invention;
FIG. 41
sets forth a top view of a flower-petal shaped element constructed in accordance with the present invention;
FIG. 42
sets forth a top view of a somewhat elliptical element constructed in accordance with the present invention;
FIG. 43
sets forth a top view of a tear-dropped shaped element constructed in accordance with the present invention;
FIG. 44
sets forth a top view of a triangular element constructed in accordance with the present invention;
FIG. 45
sets forth a top view of an arm-shaped element constructed in accordance with the present invention;
FIG. 46
sets forth a top view of a leg-shaped element constructed in accordance with the present invention;
FIG. 47
sets forth a partial section view of the element shown in
FIG. 40
taken along section lines
47
—
47
therein;
FIG. 48
sets forth a perspective view of an alternate plate member defining a generally semi-cylindrical shape and constructed in accordance with the present invention;
FIG. 49
sets forth a perspective view of a further alternate plate member constructed in accordance with the present invention and defining a generally one-quarter cylindrical shape;
FIG. 50
sets forth a partial section view of a connecting body and plate member constructed in accordance with the present invention;
FIG. 51
sets forth the partial section view of the connecting body and plate member shown in
FIG. 50
following a typical insertion of the plate member into the connecting body;
FIG. 52
sets forth a partial section view of an alternate plate member inserted into a connected body constructed in accordance with the present invention;
FIG. 53
sets forth a partial section view of a still further alternate embodiment plate member inserted into a connecting body constructed in accordance with the present invention;
FIG. 54
sets forth a partial section view of a plate member and alternate embodiment connecting body of the present invention prior to insertion;
FIG. 55
sets forth the partial section view of
FIG. 54
following insertion of the plate member into the connecting body;
FIG. 56
sets forth a perspective view of a typical complex structure fabricated utilizing the present invention construction toy set;
FIG. 57
sets forth a perspective assembly view of a typical figure fabricated and constructed in accordance with the present invention construction toy set;
FIG. 58
sets forth a partial section view of the head and connecting spherical body portion of the Figure formed in
FIG. 57
;
FIG. 59
sets forth a perspective view of an assembly constructed in accordance with the present invention to form a mobile; and
FIG. 60
sets forth a perspective view of an assembly constructed in accordance with the present invention to form a jewelry article.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
By way of overview, the descriptive material set forth below in conjunction with
FIGS. 1 through 58
sets forth various elements of the present invention construction toy set alone and in combination. The present invention construction toy set includes a plurality of variously shaped somewhat resilient connecting bodies each defining one or more slots which receive generally planar elements and members. The connecting bodies may be fabricated in virtually any solid shape and are shown by way of example as defining spherical shapes in
FIGS. 1 through 4
and
7
through
14
. Further example is found in rectangular and cubic shaped connecting bodies shown in
FIGS. 15 through 25
while cylindrically shaped connecting bodies are illustrated in
FIGS. 26
,
27
and
29
. A generally nondescript shaped connecting body is shown by way of further example in
FIG. 28. A
connecting body defining a triangular prism is shown in
FIG. 30
while a connecting body defining an octagonal prism is illustrated in FIG.
31
. Various examples of differently shaped connecting plates and members are shown in
FIGS. 32 through 47
while curved members and plates are shown in
FIGS. 48 and 49
.
The plates and members may be joined to form more elaborate structures using the connecting bodies. Basic assembly is provided by insertion of the edges of the plates or members into the connecting body slots. The novel gripping mechanisms operable within the connecting body slots upon the edge portions of the plates and planar members provide simultaneous-ease of insertion and reliable secure attachment in accordance with an important aspect of the present invention. Examples of the insertion and attachment mechanisms thus provided are shown in
FIGS. 50 through 55
.
FIG. 56
sets forth an example of a somewhat elaborate fabricated constructed using the present invention construction toy set while a representative example of a toy figure structure also constructed utilizing the present invention construction toy set is shown in
FIGS. 57 and 58
.
More specifically,
FIG. 1
sets forth a perspective view of a spherically shaped connecting body constructed in accordance with the present invention and generally referenced by numeral
10
. Connecting body
10
is preferably formed of a somewhat resilient material and defines an outer surface
11
together with a passage
12
. Passage
12
extends entirely through connecting body
10
and defines an axis
17
of spherically shaped connecting body
10
. Connecting body
10
further defines a slot
13
extending inwardly from surface
11
and terminating in an internal oversized undercut portion
15
. Connecting body
10
further defines a second slot
14
positioned oppositely from slot
13
and extending inwardly from surface
11
. An undercut
16
is formed at the interior portion of slot
14
. In accordance with the fabrication method set forth below, slots
13
and
14
are utilized in receiving the edge portions of connecting plates such as plate
310
shown in
FIG. 32
in a secure insertion. Undercuts
15
and
16
cooperate during plate insertion to provide for flexing of connecting body
10
to accommodate the plate insertion. The fabrication method of the present invention construction set is set forth below in
FIGS. 50 through 55
in greater detail. However, suffice it to note here, that the resilient material from which connecting body
10
is formed together with the structures of slots
13
and
14
and undercut portions
15
and
16
cooperate to facilitate secure attachment with ease of insertion and a minimum of insertion force. Additionally, passage
12
is utilized in receiving an elongated rod such as rod
30
shown in
FIG. 6
to provide further structural fabrication accommodating elements such as fabricated toy
FIG. 430
shown in FIG.
57
.
FIG. 2
sets forth a top view of connecting body
10
showing a spherical outer surface
11
having a passage
12
extending downwardly therethrough. Connecting body
10
further defines a pair of opposed inwardly extending slots
13
and
14
each terminating in interior undercut portions
15
and
16
.
FIG. 3
sets forth a side elevation view of connecting body
10
showing spherical surface
11
and slot
13
having undercut
15
formed therein.
FIG. 4
sets forth a section view of connecting body
10
taken along
4
—
4
in FIG.
2
. As described above, connecting body
10
defines a generally spherical outer surface and a passage
12
extending along major axis
17
of the connecting body. In the preferred fabrication of the present invention, connecting body
10
is shown of a single molded solid body of material. The material selected for connecting body
10
is chosen to provide sufficient rigidity and strength to support a portion of a combined structure of which connecting body
10
might form a portion such as the fabricated structure shown in FIG.
56
. Additionally, the material from which connecting body
10
is fabricated is also preferably sufficiently resilient to provide the above described deformation necessary to receive an inserted plate member within the connecting body slots.
FIG. 5
sets forth a perspective view of an alternative spherical connecting body generally referenced by numeral
20
. Connecting body
20
differs from connecting body
10
in that it omits slots
13
and
14
. Thus, connecting body
20
provides a generally continuous outer surface
21
together with a defined axially passage
22
extending through major axis
23
. The functionally operation of a connecting body such as connecting body
20
is limited to the insertion of a suitable element such as rod
30
(seen in
FIG. 6
) into or through passage
22
.
FIG. 6
sets forth a perspective view of an elongated generally cylindrical rod
30
having end portions
31
and
32
. Rod
30
may be utilized in the present invention construction toy set to fabricate portions of structures in the manner set forth below in FIG.
57
.
FIG. 7
sets forth a perspective view of a still further alternate fabrication of a connecting body constructed in accordance with the present invention and generally referenced by numeral
40
. Connecting body
40
is generally similar to connecting body
10
with the primary difference being found in the provision of four radially extending slots rather than the two opposed slots shown in connecting body
10
. Thus, connecting body
40
defines a generally spherical outer surface
41
and a passage
42
extending through the connecting body. A plurality of radially extending slots
43
and
44
,
45
and
46
extend inwardly from spherical surface
41
and terminate in respective enlarged undercut portions
47
,
48
,
49
and
50
. The fabrication of connecting body
40
is again preferably formed of a somewhat resilient material such as molded plastic or the like. The operation of slots
43
through
46
is also utilized in receiving one or more planar members or plates in the fabrication of more complex structures. Passage
42
serves the purpose of receiving all or a portion of a cylindrical member such as rod
30
(seen in FIG.
6
).
FIG. 8
sets forth a top view of connecting body
40
showing spherical surface
41
together with inwardly extending slots
43
through
46
each of which defines respective enlarged undercut portions
47
through
50
. A passage
42
extends through connecting body
40
.
FIG. 9
sets forth a side elevation view of connecting body
40
showing spherical outer shape
41
and inwardly extending slot
43
. Slot
43
terminates in an enlarged undercut portion
47
.
FIG. 10
sets forth a section view of body
40
taken along section lines
10
—
10
in FIG.
8
. As described above, connecting body
40
defines a generally spherical outer surface
41
together with a passage
42
extending through the entirety of the connecting body. Connecting body
40
further defines a plurality of inwardly extending slots such as slots
44
and
46
which in turn terminate in enlarged undercut portions
48
and
50
.
It will be apparent by comparison of connecting body
40
and connecting body
10
(seen in
FIG. 1
) that the substantial difference found between the connecting bodies is the ability of connecting body
40
to accommodate a total of four inserted plate members while connecting body
10
is suitable for receiving a pair of plate members. In each case however, it will be apparent that the coupling mechanism is virtually the same and is found in the combination of the material resilience and strength characteristics together with the physical structure of the slot and undercut portions.
FIG. 11
sets forth a top view of a still further alternate fabrication of a connecting body generally referenced by numeral
60
. Connecting body
60
is similar to connecting bodies
10
and
40
(seen in
FIGS. 1 and 7
) in that it provides a generally spherical surface
61
and an axially passage
62
extending through the entirety of the connecting body. Connecting body
60
differs from connecting bodies
10
and
40
described above however in the provision of a further improved slot structure. The slot structure provided in body
60
utilizes a novel undercut and rib combination to enhance the gripping and strength characteristics of the connecting body. Once again, connecting body
60
is preferably formed of a somewhat rigid and somewhat resilient material such as molded plastic or the like.
Connecting body
60
includes a pair of opposed inwardly extending slots
63
and
69
which terminate in respective enlarged undercuts
64
and
70
. Additionally, slot
63
defines a pair of relief slots
65
and
66
on either side of slot
63
which combined with slot
63
to form a pair of ribs
67
and
68
. Ribs
67
and
68
together with undercut
64
cooperate with relief slots
65
and
66
to provide flexible attachment for the edge portion of a connecting plate in the manner set forth below in
FIGS. 54 and 55
. Suffice it to note here, that ribs
67
and
68
are able to flex outwardly due to the provision of relief slots
65
and
66
without deformation of the remainder of connecting body
60
.
Similarly, slot
69
terminates an enlarged undercut
70
and includes relief slots
71
and
72
on each side of slot
69
. A pair of flexible connecting ribs
73
and
74
is thereby formed. Once again ribs
73
and
74
are capable of flexing due to the presence of relief slots
71
and
72
without causing substantial deformation of the remainder of connecting body
60
. Once again, this connecting mechanism is set forth below in
FIGS. 54 and 55
in greater detail. However, suffice it to note here, that the edge portion of a plate member may be inserted into either slot
63
or slot
69
without deforming the remainder of connecting body
60
. Stated otherwise, this means that the insertion of a plate member edge within slot
63
is not influenced in its insertion force by the presence or absence of a corresponding edge portion of a plate member within slot
69
. In this manner, the insertion force for slots
63
and
69
remains substantially uniform regardless of the presence of other plate members within the connecting body. This is particularly important in connecting bodies such as connecting body
80
shown in
FIG. 13
which utilize a greater plurality of connecting slots and thereby accommodate a greater number of plate members.
FIG. 12
sets forth a side view of connecting body
60
. To ease the fabrication of connecting body
60
, the connecting body is fabricated of a pair of hemispherical half portion
75
and
76
which are separately formed and thereafter joined along a seam
77
. Hemispherical portion
75
and
76
may be joined utilizing various known manufacturing methods. One example of one such attachment is set forth below in
FIG. 14
, which is illustrative of a fabrication method which utilizes sonic welding to secure the half portions. Alternatively, half portions
75
and
76
may be joined utilizing other fabrication method such as adhesive attachment or the like. The important aspect with respect to the present invention is the resulting formation of the generally spherical connecting body. As described above, connecting body
60
defines a slot
63
terminating an enlarged undercut
64
. As is also described above, a pair of relief slots
65
and
66
are formed on either side of slot
63
to produce flexible ribs
67
and
68
.
FIG. 13
sets forth a top view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral
80
. Connecting body
80
defines a generally spherical outer surface
81
together with a passage
85
extending downwardly through the entirety of connecting body
80
. Connecting body
80
further defines a plurality of inwardly extending slots
86
,
87
,
88
and
89
. Slots
86
through
89
terminate in respective enlarged undercuts
90
through
93
. A pair of relief slots
94
and
95
are formed on either side of slot
86
to form a pair of flexible ribs
96
and
97
. Similarly, a pair of relief slots
98
and
99
are formed on each side of slot
87
to form a pair of flexible ribs
100
and
101
. A pair of relief slots
102
and
103
are formed on each side of slot
88
to form flexible ribs
104
and
105
while a pair of relief slots
106
and
107
are formed on each side of slot
89
to form flexible ribs
108
and
109
.
As mentioned above, the connecting mechanism provided by the combination of inwardly extending slots, relief slots, and flexible ribs shown in connecting bodies such as connecting body
80
is set forth below in
FIGS. 54 and 55
in greater detail. However, suffice it to note here that as is also mentioned above, the provision of flexible ribs on each side of the connecting slot allows the flexing of the slot to accommodate insertion of the edge portion of a plate member without causing the deformation of the remainder of the connecting body. Thus, connecting body
80
generally retains its spherical shape regardless of whether one or more plate members are inserted into one or more connecting slots in fabricating a more complex structure. This in turn yields a very important advantage of the present invention structure by which the insertion force necessary to insert the edge portion of a plate member into a given slot remains relatively constant regardless of whether the remaining slots are empty or have already received an inserted plate member. This in turn provides a more reliable insertion force which accommodates younger children and allows the fabricator of the present invention construction toy set to more accurately and consistently provide the desired insertion force characteristics for the connecting body and plate members.
FIG. 14
sets forth a section view of connecting body
80
taken along section lines
14
—
14
in FIG.
13
. As described above, connecting body
80
is generally spherical in shape and thus defines a generally spherical outer surface
81
. In similarity to connecting body
60
set forth above in
FIG. 12
, connecting body
80
is formed of a pair of generally symmetrical hemispherical portions
82
and
83
. Hemispherical portions
82
and
83
meet along a seam
84
and are secured utilizing ultrasonic welding or other fabrication techniques. Hemispherical portion
82
defines a recess
110
while hemispherical portion
83
defines a correspondingly shaped boss
111
. Boss
111
and recess
110
are configured and shaped to provide the nesting attachment shown in FIG.
14
. Because ultrasonic welding is used in securing half portions
82
and
83
, an energy concentrator
112
fabricated in accordance with conventional fabrication techniques is formed upon boss
111
to facilitate this attachment. The remainder of connecting body
80
is includes a passage
85
extending through the entire connecting body together with inwardly extending slots
87
and
89
terminating in respective undercut portions
91
and
93
.
FIG. 15
sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral
120
. Connecting body
120
defines a generally cubical body
121
having a passage
122
extending downwardly through the entirety of body
121
. Body
121
further defines a plurality of inwardly extending slots
123
,
124
,
125
and
126
terminating in respective enlarged undercuts
127
,
128
,
129
and
130
. Slots
123
through
126
correspond generally to slots
43
through
46
of connecting body
40
(seen in FIG.
8
). Thus, slots
123
through
126
may be utilized in receiving the edge portions of plate members in the manner set forth below in
FIGS. 50 through 53
. In addition, passage
122
is utilized in receiving an elongated cylindrical member such as rod
30
seen in FIG.
6
. In its preferred fabrication, body
121
is formed of a somewhat resilient rigid material such as molded plastic or the like. It will be noted that apart from the cubic shape of body
121
, connecting body
120
functions in substantially the same manner as the spherically shaped body set forth above in greater detail. In addition, illustration of the use of connecting bodies such as connecting body
120
is set forth below in
FIGS. 56 and 57
.
FIG. 16
sets forth a top view of connecting body
120
. As described above, connecting body
120
defines a generally cubic body
121
formed of a suitable molded plastic material or the like. In addition, as is also described above, body
121
defines inwardly extending slots
123
through
126
each terminating in enlarged undercut portions
127
through
130
. As described above, enlarged undercuts such as undercuts
127
through
130
facilitate the insertion of the edge portions of plate members into slots
123
through
126
. Basically, the enlarged dimension of enlarged undercuts
127
through
130
facilitates the flexing of body
121
as the surfaces of notches
123
through
126
are forced outwardly by plate member insertion. In addition, and as is better set forth below in
FIGS. 50 through 53
, the enlarged dimensions of the undercut portions facilitate additional attachment security in cooperation with various edge structures of the plate members.
FIG. 17
sets forth a side elevation view of connecting body
120
. As described above, connecting body
120
includes a cubic body
121
preferably formed of a molded plastic material or the like which defines a plurality of inwardly extending slots such as slot
123
shown in FIG.
17
.
FIG. 18
sets forth a section view of connecting body
120
taken along section lines
18
—
18
in FIG.
16
. Connecting body
120
describes a generally cubic shape and thus includes a cubic body
121
preferably formed of a molded plastic material or the like. Connecting body
120
includes inwardly extending slots
124
and
126
terminating in respective enlarged undercut portions
128
and
130
. In addition, connecting body
120
includes a passage
122
extending through cubic body
121
. It will be recalled that passage
122
is preferably sized to receive a portion of an elongated rod such as rod
30
seen in FIG.
6
.
FIG. 19
sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral
140
. Connecting body
140
is generally cubic in shape and differs from connecting body
120
(seen in
FIG. 15
) in that the plurality of inwardly extending slots formed therein is oriented to correspond to the diagonal of the cubic body. More specifically, connecting body
140
includes a cubic body
141
preferably formed of a molded plastic material or the like which defines a downwardly extending passage
142
therein. At the corner portions of cubic body
141
, a corresponding plurality of inwardly extending slots
143
,
144
,
145
and
146
are formed. Slots
143
through
146
terminate in enlarged undercut portions
147
,
148
,
149
and
150
respectively.
FIG. 20
sets forth a top view of connecting body
140
. As described above, connecting body
140
includes a molded plastic cubic body
141
having a downwardly extending passage
142
formed therein. Extending inwardly from each of the corners of cubic body
141
is a plurality of slots
143
,
144
,
145
and
146
. Slots
143
through
146
terminate in enlarged undercut portions
147
through
150
respectively. As mentioned above, cubic body
141
is preferably formed of a somewhat resilient molded plastic material or the like.
FIG. 21
sets forth a side elevation view of connecting body
140
, having a cubic body
141
defining a slot
143
therein. Slot
143
terminates in an enlarged undercut portion
147
.
FIG. 22
sets forth a section view of connecting body
140
taken along section lines
22
—
22
in FIG.
20
. As described above, connecting body
140
defines a cubic body
141
preferably formed of a molded plastic resilient material or the like. Cubic body
141
defines a passage
142
is extending therethrough together with a plurality of inwardly extending slots such as slots
144
and
146
. Slots
144
and
146
terminate in enlarged undercut portions
148
and
150
. The attachment of the edge portions of plate members within the slots of connecting body
140
is illustrated in
FIGS. 50 through 53
. Suffice it to note here that the resilience of cubic body
141
together with the structure of inwardly extending slots and enlarged undercut portions facilitates this insertion and provides a securing force upon an inserted plate member.
FIG. 23
sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral
160
. Connecting body
160
is similar in its cubic shape to connecting body
120
(seen in
FIG. 15
) with the addition of an improved slot structure. Connecting body
160
includes a cubic body
161
formed of half portions
162
and
163
. A plurality of inwardly extending slots
165
,
166
,
167
and
168
are formed in cubic body
161
. The structure of slots
165
through
168
is set forth below in
FIG. 24
in greater detail. However, suffice it to note here, that slots
165
through
168
utilize an improved slot structure similar and analogous to the structure of slots
86
through
89
in the spherical embodiment of the present invention shown in FIG.
13
. This improved structure facilitates insertion of the edge portions of plate members into each slot without causing deformation of the remainder of cubic body
161
.
FIG. 24
sets forth a top view of connecting body
160
. Connecting body
160
is formed of half portions
162
and
163
(seen in
FIG. 23
) secured in the manner set forth below in FIG.
25
. Connecting body
160
defines a passage
164
extending downwardly through half portions
162
and
163
. In addition, connecting body
160
defines a plurality of inwardly extending slots
165
,
166
,
167
and
168
. Slots
165
through
168
terminate in enlarged undercut portions
170
through
173
respectively. A pair of relief slots
175
and
176
are formed on each side of slot
165
to define flexible ribs
185
and
186
. Similarly, a pair of relief slots
177
and
178
are formed on each side of slot
166
to form flexible ribs
187
and
188
. In a similar fashion, a pair of relief slots
179
and
180
are formed on each side of slot
167
to form flexible ribs
221
and
222
while a pair of relief slots
181
and
182
are formed on each side of slot
168
to form flexible ribs
223
and
224
. The resulting structure of connecting body
160
functions in substantially the same manner as connecting body
80
set forth above in
FIG. 13
in that a plurality of edge portions of plate members such as plate member
310
seen in
FIG. 32
may be inserted into any or all of slots
165
through
168
without causing significant deformation of the remainder of connecting body
160
. The operation of the flexible ribs adjacent each slot is set forth below in
FIGS. 54 and 55
in greater detail. However, suffice it to note here that in each slot the flexible rib pairs are capable of flexing outwardly to receive the edge portions of inserted plate members and to provide a maintaining force thereupon. It is important to note that this flexing the flexible rib pair adjacent each slot does not deform the remainder of connecting body
160
.
FIG. 25
sets forth a section view of connecting body
160
taken along section lines
25
—
25
of FIG.
24
. Connecting body
160
is formed of half portions
162
and
163
joined along a common seam
169
to form a cubic body. Half portion
162
defines a recess
183
while half portions
163
defines a correspondingly shaped and sized boss
184
received therein. Attachment between half portions
162
and
163
may be secured utilizing ultrasonic welding or other well known attachment apparatus such as adhesive or chemical bonding or the like. Connecting body
160
defines a passage
164
extending therethrough together with a plurality of inwardly extending slots such as slots
166
and
168
. Slots
166
and
168
terminate in enlarged undercut portions
171
and
173
respectively. In the preferred fabrication of connecting body
160
, half portions
162
and
163
are fabricated of a resilient material such as molded plastic or the like.
FIG. 26
sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral
190
. Connecting body
190
includes a generally cylindrical body
191
defining a passage
192
extending downwardly through the entirety of body
191
. In addition, cylindrical body
191
defines a plurality of inwardly extending slots
193
,
194
,
195
and
196
. Slots
193
through
196
terminate in enlarged undercut portions
197
through
200
respectively. In the preferred fabrication of connecting body
190
cylindrical body
191
is fabricated of a resilient molded plastic material or the like.
FIG. 27
sets forth a top view of connecting body
190
. As described above, connecting body
190
includes a generally cylindrical body
191
defining a center passage
192
extending therethrough. Cylindrical body
191
further defines a plurality of inwardly extending slots
193
,
194
,
195
and
196
. Slots
193
through
196
terminate in enlarged undercut portions
197
though
200
respectively. In operation, one or more edge portions of plate members such as plate member
310
shown in
FIG. 32
may be inserted into slots
193
through
196
. During this insertion, body
191
deforms slightly in cooperation with the enlarged undercut portions
197
through
200
to facilitate secure attachment of connecting body
190
to the plate member.
FIG. 28
sets forth a perspective view of a still further alternate fabrication of a connecting body constructed in accordance with the present invention and generally referenced by numeral
210
. Connecting body
210
includes a body
211
having an illustrative and generally nondescript shape which defines a passage
212
extending downwardly therethrough. Body
211
further defines a plurality of inwardly extending slots
213
,
214
,
215
and
216
each defining respective enlarged undercut portions
217
,
218
,
219
and
220
. Connecting body
210
functions in substantially the same manner as the above described connecting bodies and is provided to illustrate the present invention ability to accommodate virtually any shape of connecting body.
FIG. 29
sets forth a top view of still further alternate connecting body fabrication constructed in accordance with the present invention and generally referenced by numeral
230
. Connecting body
230
defines a cylindrical body
231
having a passage
232
extending downwardly therethrough. Connecting body
230
is similar to connecting body
190
(seen in
FIG. 26
) with the primary difference being found in the use of flexible rib slot structures for accommodating the edge portions of plate members or the like. More specifically, connecting body
230
includes a plurality of inwardly extending slots
233
,
234
,
235
and
236
each of which terminates in a respective enlarged undercut portion
237
,
238
,
239
and
240
. A pair of relief slots
241
and
242
are formed on each side of slot
233
to form flexible ribs
265
and
266
. Similarly, connecting body
230
defines relief slots
243
and
244
on either side of slot
234
to form flexible ribs
267
and
268
. Similarly, a pair of relief slots
245
and
246
are formed on each side of slot
235
to form flexible ribs
306
and
307
while a pair of relief slots
247
and
248
are formed on each side of slot
236
to form flexible ribs
308
and
309
. Slots
233
through
236
together with their corresponding flexible ribs and relief slots function in the manner set forth below in
FIGS. 54 and 55
to receive and secure the edge portion of one or more plate members. As described above, the importance of the flexible rib and relief slot structures in connecting block
230
is the provision of slot expansion during insertion of the edge portion of a plate member without deforming the remainder of connecting block
230
.
FIG. 30
sets forth a top view of a still further alternate connecting block fabrication constructed in accordance with the present invention and generally referenced by numeral
250
. Connecting block
250
includes a body
251
defining a triangular prism shape and having a passage
252
extending downwardly therethrough. Connecting block
250
includes inwardly extending slots
253
,
254
and
255
each terminating in an enlarged undercut portion
256
,
257
and
258
respectively. A pair of relief slots
259
and
260
are formed on each side of slot
253
to form a pair of flexible ribs. Correspondingly, a pair of relief slots
261
and
262
are formed on each side of each slot
254
to provide a pair of flexible ribs. Finally, a pair of relief slots
263
and
264
are formed on each side of slot
255
to provide a pair of flexible ribs. The operation of slots
253
through
255
is substantially identical to the operation of slot
168
shown in
FIGS. 54 and 55
.
FIG. 31
sets forth a top view of a still further alternate connecting body fabrication constructed in accordance with the present invention and generally referenced by numeral
270
. Connecting body
270
includes an octagonal body
271
having a center passage
272
extending therethrough. Each of the eight facets of octagonal body
271
supports a flexible rib slot structure substantially identical to the structures set forth above such as those shown in
FIGS. 29 and 30
. Thus, connecting body
270
includes a plurality of inwardly extending slots
273
,
274
,
275
,
276
,
277
,
278
,
279
and
280
each terminating in respective enlarged undercut portions
281
through
288
. A pair of relief slots
290
and
291
are formed on each side of slot
273
to form flexible ribs
335
and
336
while a pair of relief slots
292
and
293
are formed on each side of slot
274
to form flexible ribs
337
and
338
. Similarly, a pair of relief slots
294
and
295
are formed on each side of slot
275
to form a pair of flexible ribs
339
and
349
while a pair of relief slots
296
and
297
are formed on each side of slot
276
to form a pair of flexible ribs
353
and
354
. A pair of relief slots
298
and
299
are formed on each side of slot
277
to form flexible ribs
363
and
364
while a pair of relief slots
300
and
301
are formed on each side of slot
278
to form flexible ribs
379
and
380
. A pair of relief slots
302
and
303
are formed on each side of slot
279
to form a pair of flexible ribs
381
and
382
while a pair of relief slots
304
and
305
are formed on each side of slot
280
to form a pair of flexible ribs
383
and
384
.
FIGS. 32
,
34
and
36
set forth perspective views of illustrative plate members
310
,
320
and
330
. Plate members
310
and
330
define generally square shapes while plate member
320
defines a substantially circular shape. In addition, plate members
310
,
320
and
330
provide examples of alternative edge structures each illustrative of edge structures which may readily be used in the present invention construction toy set in combination with the above described connecting bodies. It will be apparent to those skilled in the art, that each of the edge structures shown may be utilized in combination with plate members of differing shapes such as the variously shaped plate members shown in
FIGS. 38 through 46
as well as those shown in
FIGS. 48 and 49
without departing from the spirit and scope of the present invention. Thus, the variously shaped plate member shown in
FIGS. 32
,
34
and
36
as well as
FIGS. 38 through 46
and
FIGS. 48 and 49
should be understood to be in no manner limiting as to the possible shapes of plate members which may be utilized within the present invention construction toy set.
More specifically,
FIG. 32
sets forth a perspective view of a plate member constructed in accordance with the present invention and generally referenced by numeral
310
. Plate member
310
is generally square in shape and planar in character and defines a plurality of edges
311
,
312
,
313
and
314
.
FIG. 33
sets forth a partial section view of plate member
310
taken along section lines
33
—
33
in FIG.
32
. Plate member
310
includes an edge portion
313
having angled facets
314
and
316
on either side thereof. In addition, a bead portion
315
is formed at the intersection of angled facet
314
and the remainder of plate member
310
. Facet
316
defines an angle
317
with the planar portion plate member
310
. Angled facets
314
and
316
facilitate insertion of edge
313
into a connecting body slot in the manner set forth below in
FIGS. 50 through 55
. Particularly
FIG. 52
illustrates the particular characteristics of a plate member fabricated in the manner shown for plate member
310
.
FIG. 34
sets forth a generally circular plate member generally referenced by numeral
320
. Plate member
320
is generally planar in character and defines an outer edge
321
.
FIG. 35
sets forth a partial section view of plate member
320
taken along section lines
35
—
35
in FIG.
34
. Plate member
320
defines an edge portion
321
supporting an upwardly extending bead portion
323
and an angled facet
322
. Angled facet
322
facilitates insertion of edge
321
into a connecting body slot while bead
323
aides in securing edge
321
within such as connecting body slot.
FIG. 53
below sets forth an illustration of the insertion of a plate member such as plate member
320
into a connecting body slot.
FIG. 36
sets forth a perspective view of a plate member constructed in accordance with the present invention and generally referenced by numeral
330
. Plate member
330
is generally square in shape and defines a plurality of edges
331
,
332
,
333
and
334
.
FIG. 37
sets forth a partial section view of plate member
330
taken along section lines
37
—
37
in FIG.
36
. Plate member
330
defines a generally cylindrical edge
334
which provides ease of insertion and positive retention into and within a connecting body slot.
FIGS. 50 and 51
set forth below illustrate the insertion of a plate member such as plate member
330
into a connecting body slot.
FIGS. 38
,
39
and
40
set forth further examples of variously shaped and configured plate members for use in the present invention construction toy set.
FIG. 38
shows a generally square plate member generally referenced by numeral
340
which defines an outer edge
343
and an aperture
341
.
FIG. 39
shows a generally circular plate member generally referenced by numeral
344
having a center aperture
345
and an outer edge
346
.
FIG. 40
shows a circular segment plate member generally referenced by numeral
347
defining an outer edge
348
. While edges
343
,
346
and
348
of plate members
340
,
344
and
347
respectively may be shaped in accordance with any of the above described shapes shown for plate members, it has been found convenient to shape edges
343
,
346
and
348
in the manner shown in FIG.
47
. In the anticipated use of plate members
340
,
344
and
347
, the overall size thereof is generally selected to be substantially smaller than the plate members set forth and described above within a given construction toy set to provide variety of structure.
FIGS. 41
,
42
and
43
set forth further alternate shapes for plate members constructed in accordance with the present invention and generally referenced by numerals
350
,
355
and
360
respectively. Plate members
350
,
355
and
360
are generally shaped to provide a floral shape, a leaf-like shape and a tear-drop shape for use in various aesthetic themes within a construction toy set of the type utilizing the present invention. However, it will be apparent to those skilled in the art that differently shaped plate members may be utilized to obtain differently theme play sets without departing from the spirit and scope of the present invention. More specifically, plate member
350
defines a floral shaped outer edge
352
and an aperture
351
. Plate member
355
defines a leaf-like outer edge
356
while plate member
360
defines an aperture
361
and an outer edge
362
generally resembling a tear-drop shape.
FIG. 44
sets forth a triangular shaped plate member generally referenced by numeral
365
having an outer edge
366
. Outer edge
366
may be fabricated using any of the edge structures set forth herein.
To add further flexibility to the present invention construction toy set, additionally shaped members are utilized to facilitate forming toy figures such as the illustrative toy figure set forth in FIG.
57
. Thus,
FIG. 45
sets forth a plate member generally referenced by numeral
370
having an outer edge
371
which is multiply curved to form an arm portion
373
and a hand portion
374
. An aperture
372
is formed in hand portion
374
. Similarly,
FIG. 46
sets forth a plate member
375
having an outer edge
376
which is multiply curved to form a leg portion
377
and a foot portion
378
.
FIG. 47
sets forth a partial section view of plate member
347
taken along section lines
47
—
47
in FIG.
40
. Plate member
347
defines a tapered edge portion
348
. The tapered character of edge portion
348
facilitates the insertion of edge
348
into a connecting slot. This insertion is illustrated in
FIGS. 54 and 55
.
FIG. 48
sets forth a perspective view of a curved plate member constructed in accordance with the present invention and generally referenced by numeral
480
. Plate
480
is generally cylindrical and defines a pair of parallel straight edges
481
and
483
. Plate
480
further defines a pair of generally curved circular edges
482
and
484
. In accordance with the present invention, edges
481
through
484
of curved plate
480
remain capable of insertion into the slots of a connecting body in the manner described above. In such case, the curvature of plate member
480
is sufficiently large in radius of curvature to maintain attachment within a connecting body slot.
FIG. 49
sets forth a perspective view of a curved plate member generally referenced by numeral
490
and constructed in accordance with the present invention. Plate member
490
is generally cylindrical in shape and corresponds generally to a quarter cylinder. Thus, curved plate member
490
defines a pair of parallel straight edges
491
and
493
together with a pair of cylindrically curved edges
492
and
494
. As mentioned above, in the description of plate member
480
, plate member
490
defines a radius of curvature which is sufficiently large to facilitate the insertion of its edge portions into the connecting slots of a connecting body in much the same manner as described above for generally planar members.
FIG. 50
sets forth a partial section view showing a typical insertion of a plate member into a typical slot in a connecting body. In the position shown in
FIG. 50
, the plate member is positioned such that its edge is aligned with the entrance to the slot formed in the connecting body.
More specifically, a connecting body
120
having a generally cubic body
121
defines a slot
126
terminating in an enlarged undercut
130
. Connecting body
120
further defines slots
123
and
125
having enlarged undercut portions
127
and
129
. A passage
122
is formed at the approximate center of connecting body
120
. A plate member
330
defines a generally cylindrical edge portion
334
.
With edge
334
positioned as shown at the entrance to slot
126
, the user then forces plate
330
and edge
334
into slot
126
in the direction indicated by arrow
325
. The resilient character of the material from which body
121
is formed, allows body
121
to flex outwardly as indicated by arrows
326
and
327
to the expanded position shown in phantom line drawing in FIG.
50
.
Thereafter, the user continues to force edge
34
into slot
126
until it is received within enlarged undercut
130
. It will be noted that the outward flexing of slot
126
to receive the enlarged size of edge
334
of plate member
330
is facilitated by undercut
130
. The user continues to drive edge
334
of plate member
330
into slot
126
until cylindrical edge
334
is received within undercut
130
.
FIG. 51
sets forth the partial section view shown in
FIG. 50
of connecting body
120
and plate member
330
following the completion of the edge insertion described above. At the point shown in
FIG. 51
, edge
334
of plate member
330
is seated within the connecting body slot and is maintained securely.
More specifically, a connecting body
120
having a generally cubic body
121
defines a slot
126
terminating in an enlarged undercut
130
. Connecting body
120
further defines slots
123
and
125
having enlarged undercut portions
127
and
129
. A passage
122
is formed at the approximate center of connecting body
120
. A plate member
330
defines a generally cylindrical edge portion
334
.
It will be apparent to those skilled in the art that the resilient character of the material from which connecting body is fabricated, causes the side portions of slot
126
to provide positive pressure against the surfaces of plate member
330
. It will be further apparent to those skilled in the art that the enlarged size of cylindrical edge
334
cooperates with the enlarged size of undercut
130
to further secure plate member
330
within connecting body
120
.
The removal process for plate member
330
is substantially the reverse as the above described insertion process in that the user simply applies a drawing force upon plate member
330
with respect to connecting body
120
to overcome the resilient retaining force thereof and withdraw plate member
330
.
FIG. 52
sets forth a partial section view of an alternative combination of connecting block slot and plate member edge attachment. Connecting body
120
includes a cubic body
121
defining a slot
126
therein. Slot
126
terminates in an enlarged undercut portion
127
. A plate member
357
defines an edge portion
358
having tapered facets and a bead portion
359
. In the inserted position shown in
FIG. 52
, edge
358
has been forced through
126
causing cubic body
121
to flex outwardly in a similar manner to that set forth above in
FIG. 50
to facilitate the passage of bead
359
into undercut portion
127
. Once bead
359
enters enlarged undercut portion
127
, the resilience of the material forming cubic body
121
forces slot
126
against plate member
357
securing edge
358
. It will be understood that a reverse action of withdrawing plate member
357
causes a corresponding outward flex of cubic body
121
as bead
359
passes through slot
126
.
FIG. 53
sets forth a partial section view similar to the section view shown in
FIG. 52
which illustrates a still further alternative combination of connecting body fabrication and plate member. More specifically, connecting body
120
includes a cubic body
121
defining a slot
126
terminating in an enlarged undercut portion
127
. A plate member
320
includes an edge
321
having an angled facet
322
and an upwardly extending bead
323
. In a similar process to the above described operation shown in
FIG. 50
, plate member
320
is forced into slot
126
causing slot
126
to flex outwardly as bead
323
passes through slot
126
into undercut
127
. Thereafter, the resilient character of connecting body
120
causes the closure of slot
126
against plate member
320
. As a result, the frictional force upon plate member
320
by the surfaces of slot
126
together with the extension of bead
323
into undercut
127
maintains the secure attachment of plate member
320
to connecting body
120
.
FIGS. 54 and 55
set forth partial section views of an illustrative attachment between a plate member and a connecting body having the improved slot structure utilizing relief slots and flexible ribs such as that shown in
FIGS. 11 through 13
,
23
and
24
, and
29
through
31
.
FIG. 54
a shows a plate member positioned for insertion into the slot of a connecting body while
FIG. 55
shows the plate member inserted into and secured to a connecting body.
More specifically, a connecting body
160
defines a slot
168
having an enlarged undercut portion
173
. Connecting body further includes a pair of relief slots
181
and
182
on each side of slot
168
. The presence of relief slots
182
and
183
on each side of slot
168
forms a pair of flexible ribs
223
and
224
. A plate member
347
defines a tapered edge
348
.
In the position shown, edge
348
of plate member
347
is positioned at the entrance of slot
168
. Thereafter, the user forces plate member
347
into slot
168
in the direction indicated by arrow
225
. The insertion of edge
248
into slot
168
forces flexible ribs
223
and
224
outwardly in the directions indicated by arrows
226
and
227
. It will be noted that the outward flexing of flexible ribs
223
and
224
is accommodated by relief slots
182
and
181
respectively. As a result, the remainder of connecting body
160
is not deformed by the insertion of plate member
347
. Thereafter, as the user continues to force plate member
347
into slot
168
and as flexible ribs
223
and
224
flex outwardly to accommodate the insertion of edge
348
, edge
348
eventually bottoms out against enlarged undercut portion
173
. At this point (shown in
FIG. 55
) plate member
347
is fully inserted into connecting body
160
.
FIG. 55
sets forth the partial section view of
FIG. 54
in which edge
348
of plate member
347
is fully inserted into connecting body
160
.
More specifically, a connecting body
160
defines a slot
168
having an enlarged undercut portion
173
. Connecting body further includes a pair of relief slots
181
and
182
on each side of slot
168
. The presence of relief slots
182
and
183
on each side of slot
168
forms a pair of flexible ribs
223
and
224
. A plate member
347
defines a tapered edge
348
.
In the fully inserted position shown in
FIG. 55
, flexible ribs
223
and
224
provide a grasping force against plate member
347
which aides in retaining plate member
347
in a secure attachment. For purposes of illustration, an alternative edge structure for edge
348
is shown in dash-line representation
369
to demonstrate the use of an enlarged bead within the structure of edge
348
. In such case, enlarged bead
369
cooperates with undercut portion
173
to further secure plate member
347
within slot
168
.
FIG. 55
also provides illustration of the present invention construction toy set fabrication which allows the residence of substantial loads upon the various structures fabricated utilizing the present invention connecting bodies and plate members. For example, in the event plate member
347
is subjected to a significant load in the direction indicated by arrow
367
, a torch or rotational force is imparted to plate member
347
which is also directed as indicated by arrow
367
. In such case, the flexible character of flexible ribs
223
and
224
cause rib
224
to flex downwardly in the direction indicated by arrow
368
. As flexible rib
224
flexes downwardly in the direction indicated by arrow
368
, relief slot
181
narrows until, under significant load, the outer end of flexible rib
224
touches the lower surface of relief slot
181
. At this point, further flexing of rib
224
is resisted by the underlying portion of connecting body
160
providing a substantially greater resistance to the load force. In this manner, the structural attachment between plate member and connecting body facilitates relative small adjustments under load while resisting the tendency to yield substantially under significant loads. This provides substantial advantage when the present invention construction toy set is utilized in fabricating various complex and load-bearing structures.
FIG. 56
sets forth a perspective view of an illustrative complex structure produced utilizing the present invention construction toy set. It will be understood that the structure shown in
FIG. 56
is utilized for illustration and that various other structures of differing shapes and configurations may be fabricated utilizing the present invention construction toy set without departing from the spirit and scope of the present invention. Thus, the combined structure generally referenced by numeral
390
shown in
FIG. 56
, may be seen to be fabricated of a plurality of generally planar plate members mutually secured by interlocking connecting bodies of the type set forth and described above. Structure
390
includes a pair of plate members
391
and
393
secured at right angles by a connecting body for ten. The attachment between plate members
391
and
393
is facilitated by inserting the edge portions thereof into the appropriate slots of connecting body
410
. In addition, a plate member
392
is secured to the upper edges of plate members
391
and
393
by a plurality of generally spherical connecting bodies for
413
,
414
and
422
. Once again, the attachment between connecting bodies and plate members is accomplished utilizing the above described edge insertion into slot portions of the connecting bodies. In addition, structure
390
includes a plate member
310
having edges
311
,
312
,
313
and
314
which is further secured to the combination of plate members
391
and
392
by connecting bodies
413
and
414
. A triangular shape plate member
365
having an outer edge
366
is secured to edge
314
of plate member
310
by connecting bodies
415
and
416
.
Structure
390
further includes a pair of plate members
396
and
397
secured at right angles by a connecting body
412
. In addition, plate member
397
is stabilized in its vertical position by attachment of a connecting body
411
. While not seen in
FIG. 56
due to the perspective view thereof, it will be understood that plate member
396
is also secured to connecting body
410
to further stabilize structure
390
. A plate member
417
is mutually secure to the upper edges of plate members
396
and
397
by connecting bodies
423
and
424
and connecting bodies
427
and
428
respectively. In addition, a triangular plate member
398
is further secured to plate members
417
and
397
by connecting bodies
427
and
428
.
A plate member
394
is secured to plate members
396
and
417
by connecting bodies
423
and
424
. Plate member
394
further supports a triangular plate member
395
utilizing connecting bodies
425
and
426
.
A fancifully curved plate member
399
is secured to plate members
392
and
393
by connecting body
422
. In addition, a pair of smaller plate members
400
and
401
are secured to plate member
399
by connecting bodies
420
and
421
respectively.
The various connecting bodies shown in
FIG. 56
are illustrative of the various connecting bodies set forth above and may be interchangeable utilized within a structure such as structure
390
in accordance with the present invention. The entire structure may be further modified and revised by the child user either by adding additional connecting bodies and plate members or by removing and repositioning selected ones of the connecting bodies and plate members. The important aspect with respect to the present invention to be realized in
FIG. 56
, is that the variously shaped connecting bodies set forth above may be interchangeable utilized in forming a more complex structure of plate members in which assembly is a simple plate insertion operation.
FIG. 57
sets forth a perspective assembly view of a toy figure constructed in accordance with the present invention and generally referenced by numeral
430
. Toy
FIG. 430
will be understood to be illustrative of the various toy figures which may be fabricated using different combinations of connecting bodies and plate members. It will be understood that the plate members and connecting bodies of the present invention are capable of fabricating a virtually endless variety of toy figures all of which fall within the spirit and scope of present invention.
More specifically, toy
FIG. 430
includes a connecting body
140
having a plurality of inwardly extending slots
143
,
144
,
145
and
146
. Each connecting slot terminates in an enlarged undercut
147
,
148
,
149
and
150
respectively. Connecting body
140
further defines a passage
142
extending therethrough. In further accordance with the present invention, an elongated rod
30
having a lower end
31
is inserted into passage
142
to provide a vertical support. In addition, a pair of plate members
460
and
462
are inserted into slots
144
and
146
respectively to provide further support for toy
FIG. 430. A
generally cylindrical member
446
defining a passage
447
therethrough is received upon rod
30
and rests upon the upper surface of connecting body
140
. Thereafter, a connecting body
440
having a generally spherical shape and defining a passage
441
therethrough is further received upon rod
430
and rests upon member
446
. Connecting body
440
defines a pair of inwardly extending slots
442
and
443
. Toy
FIG. 430
further includes a pair of arm members
450
and
453
. Arm member
450
includes an arm portion
451
and a hand portion
452
. Arm portion
451
is inserted into slot
442
of connecting body
440
. Similarly, arm member
453
includes an arm portion
454
and a hand portion
456
. Arm portion
454
is inserted into slot
443
.
A cylindrical member
444
defines an aperture
445
and is assembled upon rod
30
and rests upon the upper portion of connecting body
440
. A connecting body
431
defines a center passage
434
and a pair of inwardly extending slots
432
and
433
. Connecting body
431
is assembled to end portion
32
of rod
30
. End
32
extends into but not entirely through connecting body
431
.
A head unit
470
defines a generally semi-spherical member defining an interior cavity
472
(better seen in FIG.
58
). Head member
470
further defines a fanciful face indicia
473
. Head member
470
further defines an aperture
471
in the upper portion thereof. The internal structure of head member
470
is set forth below in
FIG. 58
in greater detail. However, suffice it to note here that interior cavity
472
of head member
470
is sized and configured to allow head member
470
to rest upon and partially cover the upper surface of a spherical member such as connecting body
431
. The combination of head member
470
and spherical connecting body
431
provides a fanciful simulation of a figures head and face. Toy
FIG. 430
is completed by a crown member
496
having a downwardly extending post
497
. With head member positioned upon connecting body
431
such that aperture
471
is aligned with passage
434
thereof, post
497
may be passed through aperture
471
into the upper portion of passage
434
to secure crown member
496
in place. The resulting toy figure is thereafter useable in virtually any play pattern designed by the child user. However, in the preferred fabrication of the present invention, a plurality of toy figures assembled in a similar manner to toy
FIG. 430
may be utilized in combination with a structure such as structure
390
shown in FIG.
56
.
In accordance with an important aspect of the present invention, a plurality and virtually endless variety of toy figures may be fabricated utilizing the various connecting bodies and plate members provided in the present invention construction toy set. For example, an alternative crown member
498
having a downwardly extending post
499
may be utilized in place of crown member
496
in the above described assembly. Further, an alternative head member
500
having an aperture
501
and an interior cavity
505
may be substituted in place of head member
470
and assembled to connecting body
431
to further vary toy FIG.
430
. By way of further example, fanciful plate members
460
and
462
may be replaced by a pair of leg members
502
and
503
which are similarly inserted into slots
144
and
146
of connecting body
140
. The foregoing variations of
FIG. 430
are provided for purposes of illustration. However, it will be apparent to those skilled in the art that a plurality of substantially different and varied toy figures may be fabricated utilizing the interchangeable members and connecting bodies of the present invention construction toy set without departing from the spirit and scope of the present invention.
FIG. 58
sets forth a partial section perspective view of the interior structure of head member
470
. It will be apparent to those skilled in the art that the structure of head member
470
is illustrative of the corresponding structures found in alternative head members such as head member
500
shown in FIG.
57
. Head member
470
is generally semi-spherical in structure and defines a spherical internal cavity
472
. Head member
470
further defines an aperture
471
and a face portion
473
. The frontal portion including face portion
473
of head member
470
is shown in dash-line depiction to facilitate illustration of the interior structure of head member
470
. In its preferred fabrication, head member
470
further includes a pair of inwardly extending flange portions
475
and
476
. The size and configuration of flanges
475
and
476
is selected to correspond with and properly fit within slots
432
and
433
of connecting body
431
. Thus, as head member
470
is assembled upon the upper portion of connecting body
431
such that aperture
471
is aligned with passage
434
of connecting body
431
, flanges
475
and
476
are received within slots
432
and
433
of the connecting body. This cooperation of flanges
475
and
476
with slots
432
and
433
facilitates the proper alignment of head member
470
with respect to the remainder of the toy figure and provides a secure attachment between head member
470
and connecting body
431
.
FIG. 59
sets forth a perspective view of a mobile constructed in accordance with the present invention construction toy set and generally referenced by numeral
510
. Mobile
510
is fabricated utilizing a plurality of connecting bodies and plate members of different sizes, shapes and structures such as those set forth above together with an elongated flexible element
511
. In its preferred form, flexible element
511
comprises a string or relatively thin cord. However, element
511
may also be provided by a monofilament type material such as fishing line or the like. By way of further alternative, flexible element
511
may comprise a ribbon or other material.
Structure
510
includes a connecting body
512
having a plurality of plate members
513
,
514
,
515
and
516
joined by inserting portions of each plate member into slots formed in connecting body
512
in the manner described above. In addition, flexible element
511
is passed through one of the slots of connecting body
512
. Structure
510
further includes a connecting body
520
secured to flexible element
511
together with a connecting body
521
. Connecting bodies
520
and
521
are spherical in shape and fabricated in accordance with any of the various structures set forth above. An elongated curving plate member
522
is secured within a selected slot formed in connecting body
521
. The lower end of flexible element
511
is joined to plate member
522
and connecting body
521
using a simple tied knot or alternatively, passing the lower end of element
511
through the slot formed in connecting body
521
which receives plate member
522
. Plate member
522
defines a general center of gravity indicated by indicia
538
. In accordance with the desire to fabricate a mobile which hangs conveniently, and in a relatively stable horizontal orientation from flexible element
511
, the remaining elements of structure
510
secured to plate member
522
are evenly distributed on each side of center of gravity
538
. It will be apparent to those skilled in the art that a virtually endless variety of combinations of connecting bodies and plate members may be attached to plate member
522
to provide differing appearances while satisfying this general balancing criteria.
In the structure of
510
, a cubic connecting body
523
is secured to one end of plate member
522
by insertion into a slot thereof. A pair of plate member
524
and
538
are received within additional slots formed in connecting body
523
for secure attachment. A pair of spherical connecting bodies
525
and
526
are secured to the lower portion plate member
538
. Connecting body
525
further supports a plate member
527
while connecting body
526
further supports a plate member
528
.
On the opposite side of plate member
522
, a generally cubic connecting body
529
is secured to the lower edge of plate member
522
by insertion into a slot thereof. In addition, a trio of plate members
530
,
533
and
536
are secured within additional slots formed in connecting body
529
. Plate member
536
further supports a spherical connecting body
537
while plate member
530
further supports a connecting body
531
which in turn supports a downwardly extending plate member
532
. Structure
510
is completed by a connecting body
534
secured to plate member
533
which in turn supports a plate member
535
.
It will be apparent to those skilled in the art that the convenient edge insertion attachment between the various plate member edges and slots formed in the various connecting bodies facilitates a simple, convenient and interesting method of assembling a complex structure such as structure
510
. It will be further apparent to those skilled in the art that this convenient attachment allows further modification on an ongoing basis to provide increased developmental activity for the child user.
FIG. 60
sets forth a perspective view of a jewelry article constructed in accordance with the present invention and generally referenced by numeral
540
. In the assembly of jewelry article
540
the various plate members and connecting bodies selected for assembly are chosen from the above described connecting bodies and plate members which define apertures therethrough. In addition, an elongated flexible element
511
which, as described above in
FIG. 59
, preferably comprises a flexible cord or string or alternative flexible elements is used to secure the various plate members and connecting bodies chosen for inclusion of the article
40
by simply stringing the flexible element through the passages and apertures formed therein.
More specifically, jewelry article
540
which may for example, be a necklace or bracelet, includes a plurality of connecting bodies
543
,
548
and
551
each having a passage formed therein as described above. Correspondingly, a plurality of plate members
541
,
544
,
546
and
550
are also chosen from the above described plate members which define an aperture therethrough. For example, plate member
550
defines an aperture
553
therein. In addition, jewelry article
540
includes a plurality of conventional beads
542
,
545
,
547
,
549
and
552
to further enhance the general attractiveness of jewelry article
540
. It will be apparent to those skilled in the art that a virtually endless variety of plate members and connecting bodies may be strung upon flexible element
511
as desired to provide the chosen combination for the desired appearance of jewelry article
540
. In accordance with an important aspect of the present invention, in fabricating article
540
, a plurality of plate members may be secured to one or more of the connecting bodies strung upon flexible element
511
. This attachment is carried forward by the insertion of an edge portion of the plate members into a convenient slot within the selected connecting body. This attachment is amply described above, and is shown in
FIG. 60
as the attachment between additional plate members
554
and
555
to connecting body
548
. Similarly, a plate member
556
is inserted partially into connecting body
543
at a convenient slot (not seen) to secure plate member
556
. It will be apparent to those skilled in the art that the utilization of additional connecting bodies may also be secured to the various plate members strung upon flexible element
511
to further enhance the resulting jewelry article structure. By way of example, a connecting body
557
is shown secured to plate member
544
by edge insertion into a connecting body slot.
What has been shown is a construction toy set having a plurality of generally planar plate members which are connectable by a plurality of connecting bodies. The connecting bodies define appropriate slot structures for receiving the edge portions of the plate members in an easily assembled by secure attachment particularly suited for younger children. The construction toy set is flexible in use and facilitates fabrications of relatively complex and varied structures as well as fanciful toy figures. The entire construction toy set may be themed as desired to provide a general appearance or character consistent with the desired use. The entire compliment of elements of the construction toy set may be fabricated of relatively inexpensive molded plastic components and is suitable for mass production and mass marketing.
While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. Therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.
Claims
- 1. A construction toy set comprising:a plurality of connecting bodies each defining a three-dimensional body having an outer surface, a passage through said three-dimensional body and a plurality of slots each extending inwardly from said outer surface and each terminating within said body in an enlarged undercut portion; a plurality of generally planar plate members each having opposed surfaces and outer edges, said edges including edge portions configured and sized to be inserted into selected ones of said slots; a head member having a face portion, a passage and an interior cavity for receiving a portion of a selected one of said connecting bodies; and an elongated rod sized to fit within said passages, said bodies being formed of a resilient material such that said slots deform elastically when one of said edge portions is inserted into one of said slots to secure said connecting body to said plate member, combinations of said plate members being joined by said connecting bodies to form portions of toy figures including appendages, said connecting bodies being stacked in a vertical array with said rod passing through said passages and said head member being received upon the uppermost one of said connecting bodies.
- 2. The construction toy set of claim 1 wherein said uppermost connecting body is generally spherical.
- 3. The construction toy set of claim 2 wherein said head member includes a pair of flanges supported within said interior cavity received within a pair of said slots formed in said uppermost connecting body.
- 4. The construction toy set of claim 3 further including a first crown member receivable upon said head member and having a first post extending into said aperture in said head member.
- 5. The construction toy set of claim 4 further including a second crown member receivable upon said head member and having a second post extending into said aperture in said head member, said first and second crown members being interchangeable to form different toy figure appearances.
US Referenced Citations (34)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2077879 |
Dec 1981 |
GB |