Construction toy set having low insertion force connecting bodies

Information

  • Patent Grant
  • 6669526
  • Patent Number
    6,669,526
  • Date Filed
    Tuesday, March 26, 2002
    22 years ago
  • Date Issued
    Tuesday, December 30, 2003
    21 years ago
Abstract
A plurality of connecting bodies are formed in various shapes of a resilient material such as molded plastic or other resilient material. The connecting bodies each define a plurality of inwardly extending slots which form receiving mechanisms for the edge portions of a plurality of cooperating generally planar plate members. The plate members are assembled to form more complex structures utilizing the connecting bodies to form interconnection therebetween. In alternate embodiments, a complex structure for the inwardly extending slots includes flexible ribs on each side of the slots together with relief slots adjacent the ribs. In further alternate embodiments, the connecting bodies and plate members may be assembled to form complex fanciful figures utilizing specialized elements such as a fanciful head member which bears a fanciful face and leg elements.
Description




FIELD OF THE INVENTION




This invention relates generally to construction toy sets and particularly to the connecting elements used therein.




BACKGROUND OF THE INVENTION




Construction toy sets are well known in the art and have been extremely popular with children of various ages for many years. Early construction toy sets were relatively primitive being fabricated of wooden elements in combinations of block, dowels, pins, pegs and panels. Through the years however, more modem and often more complex molded plastic construction toy sets have been developed. While the variety of construction toy sets produced by practitioners in the art is virtually endless, such construction toy sets all generally include a plurality of structural elements utilized in combination with various connecting mechanisms. The connecting mechanisms facilitate the assembly of the plural elements into a variety of generally larger structures, figures or other toys such as vehicles or the like.




Construction toy sets are often endorsed and encouraged by child development experts due to the many developmental activities which they encourage. These developmental activities include the exercise of spatial relationships, geometric form recognition and manipulation, as well as structural analysis together with imagination and creativity. Not surprisingly, the long term popularity and developmental benefits provided by construction toy sets has prompted practitioners in the toy arts to develop a dizzying array of construction toy sets. For example, U.S. Pat. No. 3,827,177 issued to Wengel sets forth a CONSTRUCTION GAME having a plurality of generally planar elements defining reduced web sections about the edges thereof together with a plurality of somewhat resilient connectors formed to define multiple radial slots. The reduced web sections of the planar elements are receivable within the radial slots of the resilient connectors to provide interconnection and assembly of more complex structures.




U.S. Pat. No. 3,564,758 issued to Willis sets forth POLYGONAL BUILDING ELEMENTS WITH CONNECTORS THEREFOR FOR ASSEMBLING TOY STRUCTURES having variously shaped connectors such as triangles, rectangles or octagons each of which defines a plurality of inwardly extending slots for receiving inserted planar structural elements.




U.S. Pat. No. 3,855,748 issued to Thomas sets forth a PLAYGROUND ASSEMBLY SET consisting of a plurality of planar elements of at least two different sizes. One element is substantially larger than the other element and both elements define notches in strategic locations. The cooperating notches facilitate the connection between the elements to form more complex structures.




U.S. Pat. No. 4,789,370 issued to Ellefson sets forth an APPARATUS FOR INTERLOCKING STRUCTURAL ELEMENTS OF TOY DISKS having a relatively thin flat structural member defining inwardly extending notches for receiving cooperating thin flat elements. The notches define inwardly extending bosses on either side of the notches while the thin flat body defines voids on each side of the slots. The voids facilitate the expansion of the interior portion of the slots to facilitate element insertion.




U.S. Pat. No. 4,334,868 issued to Levinrad sets forth CONSTRUCTIONAL KITS having elongated connectors and cooperating panels. The elongated connectors are incapable of mutual joining but are structured to join to the panels. The elongated connectors comprise elongated bodies having longitudinal groves which receive the edge portions of the interconnecting panels in a tight fit.




U.S. Pat. No. 5,061,219 issued to Glickman sets forth a CONSTRUCTION TOY having a plurality of hub-like connectors together with a plurality of elongated structural elements. The hub-like connectors define one or more gripping sockets which cooperate with the end portions of the structural members to facilitate attachment therebetween which allows the structural members to rotate about its major axis.




U.S. Pat. No. 5,984,756 issued to Krog sets forth a TOY CONSTRUCTION SYSTEM having a plurality of elongated building elements each having a receiving notch at the end portion thereof. The construction set further includes a plurality of interconnecting elements each supporting a plurality of outwardly extending head structures. The head structures are fabricated to be receivable within the end notches in a snap-fit attachment.




Additional examples of construction toy sets are found in U.S. Pat. No. Des. 285,463 issued to Davis; U.S. Pat. No. 5,681,201 issued Choi; and U.S. Pat. No. 6,231,416B1issued to Cleaver et al.




In a somewhat related art, practitioners have endeavored to provide various structures and display enclosures formed of interconnecting combinations of panels. While the need and challenges of such structures and display enclosures is often substantially different than the corresponding needs and objectives of construction toy sets, surprisingly similar structural elements and combinations have been developed in this art. For example, U.S. Pat. No. 4,124,958 issued to ChiChe sets forth a SPHERICAL JUNCTION ELEMENT FOR COMPOSABLE DISPLAY STRUCTURES having a body defining at least one partially spherical outside surface, at least one flat outside surface intersecting the partially spherical surface, at least one slot formed in the partially spherical surface which is perpendicular to the flat surface and which receives therein a plate-like component member.




U.S. Pat. No. Des. 277,727 issued to Kiaric sets forth a CONSTRUCTION JOINT having a generally spherical body defining a plurality of inwardly extending radial slots. The body further defines an axial passage generally parallel to the slots and extending through a major diameter of the spherical body.




U.S. Pat. No. 3,687,500 issued to Silvius sets forth CONNECTING CONSTRUCTION FOR SHEET MEMBERS utilized in interconnecting mutually perpendicular materials. The connectors comprise small planar elements defining inwardly slots at ninety degree intervals. Each connector may be formed as a one piece plate of rigidly flexible and deformable material or may have one or more plates of flexible material between clamping plates of stiffer material.




U.S. Pat. No. 4,365,454 issued to Davis sets forth a CONSTRUCTION SYSTEM consisting of a plurality of flat main bodies having recesses formed in the edges thereof together with a centrally hinged connecting member having opposed planar portions which fit into to recesses to provide interconnection between the flat main bodies.




U.S. Pat. No. 6,004,182 issued to Pasin sets forth a TEMPORARY STRUCTURE formed of plurality of panels each having rod formations along certain edges thereof. A plurality of elongated joining devices define slots which receive the supporting rods for the panels. Connectors are utilized for receiving the respective end portions of the frame members in a interconnecting manner to form a combined structure of closure.




U.S. Pat. No. 5,647,181 issued to Hunts and U.S. Pat. No. 5,470,139 issued to Hsiao, each set forth multiply slotted structural connectors utilized in forming combined structures having a plurality of planar elements therein.




Additional structural elements for fabricating various structures such as enclosures or display cases are set forth in U.S. Pat. Nos. 5,472,365 issued to Angle; 4,557,091 issued to Auer; 1,818,404 issued to Kaufman; 6,283,456B1 issued to Benz et al.; 5,222,902 issued to Piersch and 4,291,512 issued to Walton.




Finally, U.S. Pat. No. 5,357,761 issued to Schauer and U.S. Pat. No. 6,176,953B1 issued to Landreth et al. each set forth methods for joining plastic material.




Despite the substantial development of construction toy sets such as those described above and the related structures found in other arts also set forth above, construction toy sets remain limited by the need for balancing competing needs of simplicity and ease of assembly or disassembly on the one hand and strength and rigidity of the assembled structures on the other hand. For the most part, construction toy sets are designed to provide characteristics which are, in effect, designed compromise between these competing needs. The need for ease and simplicity of assembly or disassembly is particularly acute in construction toy sets intended for use with younger children.




There arises therefore a continuing need in art for evermore improved construction toy sets. A more particular need arises for construction toy sets having ease of assembly or disassembly together with security and strength of fabricated structures.




SUMMARY OF THE INVENTION




Accordingly, it is a general object of the present invention to provide an improved construction toy set. It is a more particular object of the present invention to provide an improved construction toy set which is particularly adapted for use by younger children. It is a still more particular object of the present invention to provide an improved construction toy set which facilitates ease of insertion or low insertion force between the structural elements and connecting elements while simultaneously providing relatively rigid and secure fabricated structures.




In accordance with the present invention there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface and a plurality of slots each extending inwardly from the outer surface and each terminating within the body in an enlarged undercut portion; and a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges being configured and sized to be inserted into selected ones of the slots, the bodies being formed of a resilient material such that the slots deform elastically when one of the edges is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form toy structures.




In accordance with an alternative view of the present invention, there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface, a passage through the three-dimensional body and a plurality of slots each extending inwardly from the outer surface and each terminating within the body in an enlarged undercut portion; a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges including edge portions configured and sized to be inserted into selected ones of the slots; a head member having a face portion, a passage and an interior cavity for receiving a portion of a selected one of the connecting bodies; and an elongated rod sized to fit within the passages, the bodies being formed of a resilient material such that the slots deform elastically when one of the edge portions is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form portions of toy figures including appendages, the connecting bodies being stacked in a vertical array with the rod passing through the passages and the head member being received upon the uppermost one of the connecting bodies.




In accordance with a still further alternate perspective of the present invention, there is provided a construction toy set comprising: a plurality of connecting bodies each defining a three-dimensional body having an outer surface and a plurality of slots each extending inwardly from the outer surface and each of the slots terminating within the body in an enlarged undercut portion, the slots each further including a pair of resilient flexible ribs having interior surfaces forming interior sides of the slot and a pair of relief slots adjacent each of the flexible ribs, the relief slots providing clearance between the ribs and the surrounding portions of the body to facilitate flexing of said ribs; and a plurality of generally planar plate members each having opposed surfaces and outer edges, the edges being configured and sized to be inserted into selected ones of the slots, the body being formed of a resilient material such that the slots deform elastically by flexing of the ribs when one of the edges is inserted into one of the slots to secure the connecting body to the plate member, combinations of the plate members being joined by the connecting bodies to form toy structures.











BRIEF DESCRIPTION OF THE DRAWINGS




The features of the present invention, which are believed to be novel, are set forth with particularity in the appended claims. The invention, together with further objects and advantages thereof, may best be understood by reference to the following description taken in conjunction with the accompanying drawings, in the several figures of which like reference numerals identify like elements and in which:





FIG. 1

sets forth a perspective view of a spherical connecting body constructed in accordance with the present invention;





FIG. 2

sets forth a top view of the spherical connecting body of

FIG. 1

;





FIG. 3

sets forth a side view of the spherical connecting body of

FIG. 1

;





FIG. 4

sets forth a section view of the spherical connecting body of

FIG. 2

taken along


2





2


therein;





FIG. 5

sets forth a perspective view of an alternate spherical connecting body constructed in accordance with the present invention;





FIG. 6

sets forth a perspective view an elongated rod constructed in accordance with the present invention;





FIG. 7

sets forth a perspective view of a still further spherical connecting body constructed in accordance with the present invention;





FIG. 8

sets forth a top view of the spherical connecting body shown in

FIG. 7

;





FIG. 9

sets forth a side view of the spherical connecting body of

FIG. 7

;





FIG. 10

sets forth a section view of the spherical connecting body of

FIG. 8

taken along section lines


10





10


therein;





FIG. 11

sets forth a top view of still further alternate spherical connecting body constructed in accordance with the present invention;





FIG. 12

sets forth a side view of the spherical connecting body of

FIG. 11

;





FIG. 13

sets forth a still further alternate spherical connecting body constructed in accordance with the present invention;





FIG. 14

sets forth a section view of the spherical connecting body of

FIG. 13

taken along section lines


14





14


therein;





FIG. 15

sets forth a perspective view of a cubical connecting body constructed in accordance with the present invention;





FIG. 16

sets forth a top view of the connecting body of

FIG. 15

;





FIG. 17

sets forth a side view of the connecting body of

FIG. 15

;





FIG. 18

sets forth a section view of the cubic body shown in

FIG. 16

taken along section lines


18





18


therein;





FIG. 19

sets forth a perspective view of an alternate cubic connecting body constructed in accordance with the present invention;





FIG. 20

sets forth a top view of connecting body of

FIG. 19

;





FIG. 21

sets forth a side view of the connecting body of

FIG. 19

;





FIG. 22

sets forth a section view of the connecting body of

FIG. 20

taken along section lines


22





22


therein;





FIG. 23

sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention;





FIG. 24

sets forth a top view of the connecting body shown in

FIG. 23

;





FIG. 25

sets forth a section view of the connecting body shown in

FIG. 24

taken along section lines


25





25


therein;





FIG. 26

sets forth a perspective view of a cylindrical connecting body constructed in accordance with the present invention;





FIG. 27

sets forth a top view of the connecting body shown in

FIG. 26

;





FIG. 28

sets forth a perspective view of a connecting body constructed in accordance with the present invention and having a generally nondescript shape;





FIG. 29

sets forth a top view of an alternate generally cylindrical connecting body constructed in accordance with the present invention;





FIG. 30

sets forth a top view of a triangular connecting body constructed in accordance with the present invention;





FIG. 31

sets forth a top view of an octagonal connecting body constructed in accordance with the present invention;





FIG. 32

sets forth a perspective view of a generally rectangular planar plate constructed in accordance with the present invention;





FIG. 33

sets forth a partial section view of the plate shown in

FIG. 32

taken along section lines


33





33


therein;





FIG. 34

sets forth a generally circular planar plate constructed in accordance with the present invention;





FIG. 35

sets forth a partial section view of the circular plate of

FIG. 34

taken along section lines


35





35


therein;





FIG. 36

sets forth a perspective view of an alternate generally rectangular plate constructed in accordance with the present invention;





FIG. 37

sets forth a partial section view of the plate shown in

FIG. 36

taken along section lines


37





37


therein;





FIG. 38

sets forth a perspective view of a generally square structural element constructed in accordance with the present invention;





FIG. 39

sets forth a perspective view of a generally circular structural element constructed in accordance with the present invention;





FIG. 40

sets forth a perspective view of a circular segment element constructed in accordance with the present invention;





FIG. 41

sets forth a top view of a flower-petal shaped element constructed in accordance with the present invention;





FIG. 42

sets forth a top view of a somewhat elliptical element constructed in accordance with the present invention;





FIG. 43

sets forth a top view of a tear-dropped shaped element constructed in accordance with the present invention;





FIG. 44

sets forth a top view of a triangular element constructed in accordance with the present invention;





FIG. 45

sets forth a top view of an arm-shaped element constructed in accordance with the present invention;





FIG. 46

sets forth a top view of a leg-shaped element constructed in accordance with the present invention;





FIG. 47

sets forth a partial section view of the element shown in

FIG. 40

taken along section lines


47





47


therein;





FIG. 48

sets forth a perspective view of an alternate plate member defining a generally semi-cylindrical shape and constructed in accordance with the present invention;





FIG. 49

sets forth a perspective view of a further alternate plate member constructed in accordance with the present invention and defining a generally one-quarter cylindrical shape;





FIG. 50

sets forth a partial section view of a connecting body and plate member constructed in accordance with the present invention;





FIG. 51

sets forth the partial section view of the connecting body and plate member shown in

FIG. 50

following a typical insertion of the plate member into the connecting body;





FIG. 52

sets forth a partial section view of an alternate plate member inserted into a connected body constructed in accordance with the present invention;





FIG. 53

sets forth a partial section view of a still further alternate embodiment plate member inserted into a connecting body constructed in accordance with the present invention;





FIG. 54

sets forth a partial section view of a plate member and alternate embodiment connecting body of the present invention prior to insertion;





FIG. 55

sets forth the partial section view of

FIG. 54

following insertion of the plate member into the connecting body;





FIG. 56

sets forth a perspective view of a typical complex structure fabricated utilizing the present invention construction toy set;





FIG. 57

sets forth a perspective assembly view of a typical figure fabricated and constructed in accordance with the present invention construction toy set;





FIG. 58

sets forth a partial section view of the head and connecting spherical body portion of the Figure formed in

FIG. 57

;





FIG. 59

sets forth a perspective view of an assembly constructed in accordance with the present invention to form a mobile; and





FIG. 60

sets forth a perspective view of an assembly constructed in accordance with the present invention to form a jewelry article.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




By way of overview, the descriptive material set forth below in conjunction with

FIGS. 1 through 58

sets forth various elements of the present invention construction toy set alone and in combination. The present invention construction toy set includes a plurality of variously shaped somewhat resilient connecting bodies each defining one or more slots which receive generally planar elements and members. The connecting bodies may be fabricated in virtually any solid shape and are shown by way of example as defining spherical shapes in

FIGS. 1 through 4

and


7


through


14


. Further example is found in rectangular and cubic shaped connecting bodies shown in

FIGS. 15 through 25

while cylindrically shaped connecting bodies are illustrated in

FIGS. 26

,


27


and


29


. A generally nondescript shaped connecting body is shown by way of further example in

FIG. 28. A

connecting body defining a triangular prism is shown in

FIG. 30

while a connecting body defining an octagonal prism is illustrated in FIG.


31


. Various examples of differently shaped connecting plates and members are shown in

FIGS. 32 through 47

while curved members and plates are shown in

FIGS. 48 and 49

.




The plates and members may be joined to form more elaborate structures using the connecting bodies. Basic assembly is provided by insertion of the edges of the plates or members into the connecting body slots. The novel gripping mechanisms operable within the connecting body slots upon the edge portions of the plates and planar members provide simultaneous-ease of insertion and reliable secure attachment in accordance with an important aspect of the present invention. Examples of the insertion and attachment mechanisms thus provided are shown in

FIGS. 50 through 55

.

FIG. 56

sets forth an example of a somewhat elaborate fabricated constructed using the present invention construction toy set while a representative example of a toy figure structure also constructed utilizing the present invention construction toy set is shown in

FIGS. 57 and 58

.




More specifically,

FIG. 1

sets forth a perspective view of a spherically shaped connecting body constructed in accordance with the present invention and generally referenced by numeral


10


. Connecting body


10


is preferably formed of a somewhat resilient material and defines an outer surface


11


together with a passage


12


. Passage


12


extends entirely through connecting body


10


and defines an axis


17


of spherically shaped connecting body


10


. Connecting body


10


further defines a slot


13


extending inwardly from surface


11


and terminating in an internal oversized undercut portion


15


. Connecting body


10


further defines a second slot


14


positioned oppositely from slot


13


and extending inwardly from surface


11


. An undercut


16


is formed at the interior portion of slot


14


. In accordance with the fabrication method set forth below, slots


13


and


14


are utilized in receiving the edge portions of connecting plates such as plate


310


shown in

FIG. 32

in a secure insertion. Undercuts


15


and


16


cooperate during plate insertion to provide for flexing of connecting body


10


to accommodate the plate insertion. The fabrication method of the present invention construction set is set forth below in

FIGS. 50 through 55

in greater detail. However, suffice it to note here, that the resilient material from which connecting body


10


is formed together with the structures of slots


13


and


14


and undercut portions


15


and


16


cooperate to facilitate secure attachment with ease of insertion and a minimum of insertion force. Additionally, passage


12


is utilized in receiving an elongated rod such as rod


30


shown in

FIG. 6

to provide further structural fabrication accommodating elements such as fabricated toy

FIG. 430

shown in FIG.


57


.





FIG. 2

sets forth a top view of connecting body


10


showing a spherical outer surface


11


having a passage


12


extending downwardly therethrough. Connecting body


10


further defines a pair of opposed inwardly extending slots


13


and


14


each terminating in interior undercut portions


15


and


16


.





FIG. 3

sets forth a side elevation view of connecting body


10


showing spherical surface


11


and slot


13


having undercut


15


formed therein.





FIG. 4

sets forth a section view of connecting body


10


taken along


4





4


in FIG.


2


. As described above, connecting body


10


defines a generally spherical outer surface and a passage


12


extending along major axis


17


of the connecting body. In the preferred fabrication of the present invention, connecting body


10


is shown of a single molded solid body of material. The material selected for connecting body


10


is chosen to provide sufficient rigidity and strength to support a portion of a combined structure of which connecting body


10


might form a portion such as the fabricated structure shown in FIG.


56


. Additionally, the material from which connecting body


10


is fabricated is also preferably sufficiently resilient to provide the above described deformation necessary to receive an inserted plate member within the connecting body slots.





FIG. 5

sets forth a perspective view of an alternative spherical connecting body generally referenced by numeral


20


. Connecting body


20


differs from connecting body


10


in that it omits slots


13


and


14


. Thus, connecting body


20


provides a generally continuous outer surface


21


together with a defined axially passage


22


extending through major axis


23


. The functionally operation of a connecting body such as connecting body


20


is limited to the insertion of a suitable element such as rod


30


(seen in

FIG. 6

) into or through passage


22


.





FIG. 6

sets forth a perspective view of an elongated generally cylindrical rod


30


having end portions


31


and


32


. Rod


30


may be utilized in the present invention construction toy set to fabricate portions of structures in the manner set forth below in FIG.


57


.





FIG. 7

sets forth a perspective view of a still further alternate fabrication of a connecting body constructed in accordance with the present invention and generally referenced by numeral


40


. Connecting body


40


is generally similar to connecting body


10


with the primary difference being found in the provision of four radially extending slots rather than the two opposed slots shown in connecting body


10


. Thus, connecting body


40


defines a generally spherical outer surface


41


and a passage


42


extending through the connecting body. A plurality of radially extending slots


43


and


44


,


45


and


46


extend inwardly from spherical surface


41


and terminate in respective enlarged undercut portions


47


,


48


,


49


and


50


. The fabrication of connecting body


40


is again preferably formed of a somewhat resilient material such as molded plastic or the like. The operation of slots


43


through


46


is also utilized in receiving one or more planar members or plates in the fabrication of more complex structures. Passage


42


serves the purpose of receiving all or a portion of a cylindrical member such as rod


30


(seen in FIG.


6


).





FIG. 8

sets forth a top view of connecting body


40


showing spherical surface


41


together with inwardly extending slots


43


through


46


each of which defines respective enlarged undercut portions


47


through


50


. A passage


42


extends through connecting body


40


.





FIG. 9

sets forth a side elevation view of connecting body


40


showing spherical outer shape


41


and inwardly extending slot


43


. Slot


43


terminates in an enlarged undercut portion


47


.





FIG. 10

sets forth a section view of body


40


taken along section lines


10





10


in FIG.


8


. As described above, connecting body


40


defines a generally spherical outer surface


41


together with a passage


42


extending through the entirety of the connecting body. Connecting body


40


further defines a plurality of inwardly extending slots such as slots


44


and


46


which in turn terminate in enlarged undercut portions


48


and


50


.




It will be apparent by comparison of connecting body


40


and connecting body


10


(seen in

FIG. 1

) that the substantial difference found between the connecting bodies is the ability of connecting body


40


to accommodate a total of four inserted plate members while connecting body


10


is suitable for receiving a pair of plate members. In each case however, it will be apparent that the coupling mechanism is virtually the same and is found in the combination of the material resilience and strength characteristics together with the physical structure of the slot and undercut portions.





FIG. 11

sets forth a top view of a still further alternate fabrication of a connecting body generally referenced by numeral


60


. Connecting body


60


is similar to connecting bodies


10


and


40


(seen in

FIGS. 1 and 7

) in that it provides a generally spherical surface


61


and an axially passage


62


extending through the entirety of the connecting body. Connecting body


60


differs from connecting bodies


10


and


40


described above however in the provision of a further improved slot structure. The slot structure provided in body


60


utilizes a novel undercut and rib combination to enhance the gripping and strength characteristics of the connecting body. Once again, connecting body


60


is preferably formed of a somewhat rigid and somewhat resilient material such as molded plastic or the like.




Connecting body


60


includes a pair of opposed inwardly extending slots


63


and


69


which terminate in respective enlarged undercuts


64


and


70


. Additionally, slot


63


defines a pair of relief slots


65


and


66


on either side of slot


63


which combined with slot


63


to form a pair of ribs


67


and


68


. Ribs


67


and


68


together with undercut


64


cooperate with relief slots


65


and


66


to provide flexible attachment for the edge portion of a connecting plate in the manner set forth below in

FIGS. 54 and 55

. Suffice it to note here, that ribs


67


and


68


are able to flex outwardly due to the provision of relief slots


65


and


66


without deformation of the remainder of connecting body


60


.




Similarly, slot


69


terminates an enlarged undercut


70


and includes relief slots


71


and


72


on each side of slot


69


. A pair of flexible connecting ribs


73


and


74


is thereby formed. Once again ribs


73


and


74


are capable of flexing due to the presence of relief slots


71


and


72


without causing substantial deformation of the remainder of connecting body


60


. Once again, this connecting mechanism is set forth below in

FIGS. 54 and 55

in greater detail. However, suffice it to note here, that the edge portion of a plate member may be inserted into either slot


63


or slot


69


without deforming the remainder of connecting body


60


. Stated otherwise, this means that the insertion of a plate member edge within slot


63


is not influenced in its insertion force by the presence or absence of a corresponding edge portion of a plate member within slot


69


. In this manner, the insertion force for slots


63


and


69


remains substantially uniform regardless of the presence of other plate members within the connecting body. This is particularly important in connecting bodies such as connecting body


80


shown in

FIG. 13

which utilize a greater plurality of connecting slots and thereby accommodate a greater number of plate members.





FIG. 12

sets forth a side view of connecting body


60


. To ease the fabrication of connecting body


60


, the connecting body is fabricated of a pair of hemispherical half portion


75


and


76


which are separately formed and thereafter joined along a seam


77


. Hemispherical portion


75


and


76


may be joined utilizing various known manufacturing methods. One example of one such attachment is set forth below in

FIG. 14

, which is illustrative of a fabrication method which utilizes sonic welding to secure the half portions. Alternatively, half portions


75


and


76


may be joined utilizing other fabrication method such as adhesive attachment or the like. The important aspect with respect to the present invention is the resulting formation of the generally spherical connecting body. As described above, connecting body


60


defines a slot


63


terminating an enlarged undercut


64


. As is also described above, a pair of relief slots


65


and


66


are formed on either side of slot


63


to produce flexible ribs


67


and


68


.





FIG. 13

sets forth a top view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral


80


. Connecting body


80


defines a generally spherical outer surface


81


together with a passage


85


extending downwardly through the entirety of connecting body


80


. Connecting body


80


further defines a plurality of inwardly extending slots


86


,


87


,


88


and


89


. Slots


86


through


89


terminate in respective enlarged undercuts


90


through


93


. A pair of relief slots


94


and


95


are formed on either side of slot


86


to form a pair of flexible ribs


96


and


97


. Similarly, a pair of relief slots


98


and


99


are formed on each side of slot


87


to form a pair of flexible ribs


100


and


101


. A pair of relief slots


102


and


103


are formed on each side of slot


88


to form flexible ribs


104


and


105


while a pair of relief slots


106


and


107


are formed on each side of slot


89


to form flexible ribs


108


and


109


.




As mentioned above, the connecting mechanism provided by the combination of inwardly extending slots, relief slots, and flexible ribs shown in connecting bodies such as connecting body


80


is set forth below in

FIGS. 54 and 55

in greater detail. However, suffice it to note here that as is also mentioned above, the provision of flexible ribs on each side of the connecting slot allows the flexing of the slot to accommodate insertion of the edge portion of a plate member without causing the deformation of the remainder of the connecting body. Thus, connecting body


80


generally retains its spherical shape regardless of whether one or more plate members are inserted into one or more connecting slots in fabricating a more complex structure. This in turn yields a very important advantage of the present invention structure by which the insertion force necessary to insert the edge portion of a plate member into a given slot remains relatively constant regardless of whether the remaining slots are empty or have already received an inserted plate member. This in turn provides a more reliable insertion force which accommodates younger children and allows the fabricator of the present invention construction toy set to more accurately and consistently provide the desired insertion force characteristics for the connecting body and plate members.





FIG. 14

sets forth a section view of connecting body


80


taken along section lines


14





14


in FIG.


13


. As described above, connecting body


80


is generally spherical in shape and thus defines a generally spherical outer surface


81


. In similarity to connecting body


60


set forth above in

FIG. 12

, connecting body


80


is formed of a pair of generally symmetrical hemispherical portions


82


and


83


. Hemispherical portions


82


and


83


meet along a seam


84


and are secured utilizing ultrasonic welding or other fabrication techniques. Hemispherical portion


82


defines a recess


110


while hemispherical portion


83


defines a correspondingly shaped boss


111


. Boss


111


and recess


110


are configured and shaped to provide the nesting attachment shown in FIG.


14


. Because ultrasonic welding is used in securing half portions


82


and


83


, an energy concentrator


112


fabricated in accordance with conventional fabrication techniques is formed upon boss


111


to facilitate this attachment. The remainder of connecting body


80


is includes a passage


85


extending through the entire connecting body together with inwardly extending slots


87


and


89


terminating in respective undercut portions


91


and


93


.





FIG. 15

sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral


120


. Connecting body


120


defines a generally cubical body


121


having a passage


122


extending downwardly through the entirety of body


121


. Body


121


further defines a plurality of inwardly extending slots


123


,


124


,


125


and


126


terminating in respective enlarged undercuts


127


,


128


,


129


and


130


. Slots


123


through


126


correspond generally to slots


43


through


46


of connecting body


40


(seen in FIG.


8


). Thus, slots


123


through


126


may be utilized in receiving the edge portions of plate members in the manner set forth below in

FIGS. 50 through 53

. In addition, passage


122


is utilized in receiving an elongated cylindrical member such as rod


30


seen in FIG.


6


. In its preferred fabrication, body


121


is formed of a somewhat resilient rigid material such as molded plastic or the like. It will be noted that apart from the cubic shape of body


121


, connecting body


120


functions in substantially the same manner as the spherically shaped body set forth above in greater detail. In addition, illustration of the use of connecting bodies such as connecting body


120


is set forth below in

FIGS. 56 and 57

.





FIG. 16

sets forth a top view of connecting body


120


. As described above, connecting body


120


defines a generally cubic body


121


formed of a suitable molded plastic material or the like. In addition, as is also described above, body


121


defines inwardly extending slots


123


through


126


each terminating in enlarged undercut portions


127


through


130


. As described above, enlarged undercuts such as undercuts


127


through


130


facilitate the insertion of the edge portions of plate members into slots


123


through


126


. Basically, the enlarged dimension of enlarged undercuts


127


through


130


facilitates the flexing of body


121


as the surfaces of notches


123


through


126


are forced outwardly by plate member insertion. In addition, and as is better set forth below in

FIGS. 50 through 53

, the enlarged dimensions of the undercut portions facilitate additional attachment security in cooperation with various edge structures of the plate members.

FIG. 17

sets forth a side elevation view of connecting body


120


. As described above, connecting body


120


includes a cubic body


121


preferably formed of a molded plastic material or the like which defines a plurality of inwardly extending slots such as slot


123


shown in FIG.


17


.





FIG. 18

sets forth a section view of connecting body


120


taken along section lines


18





18


in FIG.


16


. Connecting body


120


describes a generally cubic shape and thus includes a cubic body


121


preferably formed of a molded plastic material or the like. Connecting body


120


includes inwardly extending slots


124


and


126


terminating in respective enlarged undercut portions


128


and


130


. In addition, connecting body


120


includes a passage


122


extending through cubic body


121


. It will be recalled that passage


122


is preferably sized to receive a portion of an elongated rod such as rod


30


seen in FIG.


6


.





FIG. 19

sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral


140


. Connecting body


140


is generally cubic in shape and differs from connecting body


120


(seen in

FIG. 15

) in that the plurality of inwardly extending slots formed therein is oriented to correspond to the diagonal of the cubic body. More specifically, connecting body


140


includes a cubic body


141


preferably formed of a molded plastic material or the like which defines a downwardly extending passage


142


therein. At the corner portions of cubic body


141


, a corresponding plurality of inwardly extending slots


143


,


144


,


145


and


146


are formed. Slots


143


through


146


terminate in enlarged undercut portions


147


,


148


,


149


and


150


respectively.





FIG. 20

sets forth a top view of connecting body


140


. As described above, connecting body


140


includes a molded plastic cubic body


141


having a downwardly extending passage


142


formed therein. Extending inwardly from each of the corners of cubic body


141


is a plurality of slots


143


,


144


,


145


and


146


. Slots


143


through


146


terminate in enlarged undercut portions


147


through


150


respectively. As mentioned above, cubic body


141


is preferably formed of a somewhat resilient molded plastic material or the like.





FIG. 21

sets forth a side elevation view of connecting body


140


, having a cubic body


141


defining a slot


143


therein. Slot


143


terminates in an enlarged undercut portion


147


.





FIG. 22

sets forth a section view of connecting body


140


taken along section lines


22





22


in FIG.


20


. As described above, connecting body


140


defines a cubic body


141


preferably formed of a molded plastic resilient material or the like. Cubic body


141


defines a passage


142


is extending therethrough together with a plurality of inwardly extending slots such as slots


144


and


146


. Slots


144


and


146


terminate in enlarged undercut portions


148


and


150


. The attachment of the edge portions of plate members within the slots of connecting body


140


is illustrated in

FIGS. 50 through 53

. Suffice it to note here that the resilience of cubic body


141


together with the structure of inwardly extending slots and enlarged undercut portions facilitates this insertion and provides a securing force upon an inserted plate member.





FIG. 23

sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral


160


. Connecting body


160


is similar in its cubic shape to connecting body


120


(seen in

FIG. 15

) with the addition of an improved slot structure. Connecting body


160


includes a cubic body


161


formed of half portions


162


and


163


. A plurality of inwardly extending slots


165


,


166


,


167


and


168


are formed in cubic body


161


. The structure of slots


165


through


168


is set forth below in

FIG. 24

in greater detail. However, suffice it to note here, that slots


165


through


168


utilize an improved slot structure similar and analogous to the structure of slots


86


through


89


in the spherical embodiment of the present invention shown in FIG.


13


. This improved structure facilitates insertion of the edge portions of plate members into each slot without causing deformation of the remainder of cubic body


161


.





FIG. 24

sets forth a top view of connecting body


160


. Connecting body


160


is formed of half portions


162


and


163


(seen in

FIG. 23

) secured in the manner set forth below in FIG.


25


. Connecting body


160


defines a passage


164


extending downwardly through half portions


162


and


163


. In addition, connecting body


160


defines a plurality of inwardly extending slots


165


,


166


,


167


and


168


. Slots


165


through


168


terminate in enlarged undercut portions


170


through


173


respectively. A pair of relief slots


175


and


176


are formed on each side of slot


165


to define flexible ribs


185


and


186


. Similarly, a pair of relief slots


177


and


178


are formed on each side of slot


166


to form flexible ribs


187


and


188


. In a similar fashion, a pair of relief slots


179


and


180


are formed on each side of slot


167


to form flexible ribs


221


and


222


while a pair of relief slots


181


and


182


are formed on each side of slot


168


to form flexible ribs


223


and


224


. The resulting structure of connecting body


160


functions in substantially the same manner as connecting body


80


set forth above in

FIG. 13

in that a plurality of edge portions of plate members such as plate member


310


seen in

FIG. 32

may be inserted into any or all of slots


165


through


168


without causing significant deformation of the remainder of connecting body


160


. The operation of the flexible ribs adjacent each slot is set forth below in

FIGS. 54 and 55

in greater detail. However, suffice it to note here that in each slot the flexible rib pairs are capable of flexing outwardly to receive the edge portions of inserted plate members and to provide a maintaining force thereupon. It is important to note that this flexing the flexible rib pair adjacent each slot does not deform the remainder of connecting body


160


.





FIG. 25

sets forth a section view of connecting body


160


taken along section lines


25





25


of FIG.


24


. Connecting body


160


is formed of half portions


162


and


163


joined along a common seam


169


to form a cubic body. Half portion


162


defines a recess


183


while half portions


163


defines a correspondingly shaped and sized boss


184


received therein. Attachment between half portions


162


and


163


may be secured utilizing ultrasonic welding or other well known attachment apparatus such as adhesive or chemical bonding or the like. Connecting body


160


defines a passage


164


extending therethrough together with a plurality of inwardly extending slots such as slots


166


and


168


. Slots


166


and


168


terminate in enlarged undercut portions


171


and


173


respectively. In the preferred fabrication of connecting body


160


, half portions


162


and


163


are fabricated of a resilient material such as molded plastic or the like.





FIG. 26

sets forth a perspective view of a still further alternate connecting body constructed in accordance with the present invention and generally referenced by numeral


190


. Connecting body


190


includes a generally cylindrical body


191


defining a passage


192


extending downwardly through the entirety of body


191


. In addition, cylindrical body


191


defines a plurality of inwardly extending slots


193


,


194


,


195


and


196


. Slots


193


through


196


terminate in enlarged undercut portions


197


through


200


respectively. In the preferred fabrication of connecting body


190


cylindrical body


191


is fabricated of a resilient molded plastic material or the like.





FIG. 27

sets forth a top view of connecting body


190


. As described above, connecting body


190


includes a generally cylindrical body


191


defining a center passage


192


extending therethrough. Cylindrical body


191


further defines a plurality of inwardly extending slots


193


,


194


,


195


and


196


. Slots


193


through


196


terminate in enlarged undercut portions


197


though


200


respectively. In operation, one or more edge portions of plate members such as plate member


310


shown in

FIG. 32

may be inserted into slots


193


through


196


. During this insertion, body


191


deforms slightly in cooperation with the enlarged undercut portions


197


through


200


to facilitate secure attachment of connecting body


190


to the plate member.





FIG. 28

sets forth a perspective view of a still further alternate fabrication of a connecting body constructed in accordance with the present invention and generally referenced by numeral


210


. Connecting body


210


includes a body


211


having an illustrative and generally nondescript shape which defines a passage


212


extending downwardly therethrough. Body


211


further defines a plurality of inwardly extending slots


213


,


214


,


215


and


216


each defining respective enlarged undercut portions


217


,


218


,


219


and


220


. Connecting body


210


functions in substantially the same manner as the above described connecting bodies and is provided to illustrate the present invention ability to accommodate virtually any shape of connecting body.





FIG. 29

sets forth a top view of still further alternate connecting body fabrication constructed in accordance with the present invention and generally referenced by numeral


230


. Connecting body


230


defines a cylindrical body


231


having a passage


232


extending downwardly therethrough. Connecting body


230


is similar to connecting body


190


(seen in

FIG. 26

) with the primary difference being found in the use of flexible rib slot structures for accommodating the edge portions of plate members or the like. More specifically, connecting body


230


includes a plurality of inwardly extending slots


233


,


234


,


235


and


236


each of which terminates in a respective enlarged undercut portion


237


,


238


,


239


and


240


. A pair of relief slots


241


and


242


are formed on each side of slot


233


to form flexible ribs


265


and


266


. Similarly, connecting body


230


defines relief slots


243


and


244


on either side of slot


234


to form flexible ribs


267


and


268


. Similarly, a pair of relief slots


245


and


246


are formed on each side of slot


235


to form flexible ribs


306


and


307


while a pair of relief slots


247


and


248


are formed on each side of slot


236


to form flexible ribs


308


and


309


. Slots


233


through


236


together with their corresponding flexible ribs and relief slots function in the manner set forth below in

FIGS. 54 and 55

to receive and secure the edge portion of one or more plate members. As described above, the importance of the flexible rib and relief slot structures in connecting block


230


is the provision of slot expansion during insertion of the edge portion of a plate member without deforming the remainder of connecting block


230


.





FIG. 30

sets forth a top view of a still further alternate connecting block fabrication constructed in accordance with the present invention and generally referenced by numeral


250


. Connecting block


250


includes a body


251


defining a triangular prism shape and having a passage


252


extending downwardly therethrough. Connecting block


250


includes inwardly extending slots


253


,


254


and


255


each terminating in an enlarged undercut portion


256


,


257


and


258


respectively. A pair of relief slots


259


and


260


are formed on each side of slot


253


to form a pair of flexible ribs. Correspondingly, a pair of relief slots


261


and


262


are formed on each side of each slot


254


to provide a pair of flexible ribs. Finally, a pair of relief slots


263


and


264


are formed on each side of slot


255


to provide a pair of flexible ribs. The operation of slots


253


through


255


is substantially identical to the operation of slot


168


shown in

FIGS. 54 and 55

.





FIG. 31

sets forth a top view of a still further alternate connecting body fabrication constructed in accordance with the present invention and generally referenced by numeral


270


. Connecting body


270


includes an octagonal body


271


having a center passage


272


extending therethrough. Each of the eight facets of octagonal body


271


supports a flexible rib slot structure substantially identical to the structures set forth above such as those shown in

FIGS. 29 and 30

. Thus, connecting body


270


includes a plurality of inwardly extending slots


273


,


274


,


275


,


276


,


277


,


278


,


279


and


280


each terminating in respective enlarged undercut portions


281


through


288


. A pair of relief slots


290


and


291


are formed on each side of slot


273


to form flexible ribs


335


and


336


while a pair of relief slots


292


and


293


are formed on each side of slot


274


to form flexible ribs


337


and


338


. Similarly, a pair of relief slots


294


and


295


are formed on each side of slot


275


to form a pair of flexible ribs


339


and


349


while a pair of relief slots


296


and


297


are formed on each side of slot


276


to form a pair of flexible ribs


353


and


354


. A pair of relief slots


298


and


299


are formed on each side of slot


277


to form flexible ribs


363


and


364


while a pair of relief slots


300


and


301


are formed on each side of slot


278


to form flexible ribs


379


and


380


. A pair of relief slots


302


and


303


are formed on each side of slot


279


to form a pair of flexible ribs


381


and


382


while a pair of relief slots


304


and


305


are formed on each side of slot


280


to form a pair of flexible ribs


383


and


384


.





FIGS. 32

,


34


and


36


set forth perspective views of illustrative plate members


310


,


320


and


330


. Plate members


310


and


330


define generally square shapes while plate member


320


defines a substantially circular shape. In addition, plate members


310


,


320


and


330


provide examples of alternative edge structures each illustrative of edge structures which may readily be used in the present invention construction toy set in combination with the above described connecting bodies. It will be apparent to those skilled in the art, that each of the edge structures shown may be utilized in combination with plate members of differing shapes such as the variously shaped plate members shown in

FIGS. 38 through 46

as well as those shown in

FIGS. 48 and 49

without departing from the spirit and scope of the present invention. Thus, the variously shaped plate member shown in

FIGS. 32

,


34


and


36


as well as

FIGS. 38 through 46

and

FIGS. 48 and 49

should be understood to be in no manner limiting as to the possible shapes of plate members which may be utilized within the present invention construction toy set.




More specifically,

FIG. 32

sets forth a perspective view of a plate member constructed in accordance with the present invention and generally referenced by numeral


310


. Plate member


310


is generally square in shape and planar in character and defines a plurality of edges


311


,


312


,


313


and


314


.





FIG. 33

sets forth a partial section view of plate member


310


taken along section lines


33





33


in FIG.


32


. Plate member


310


includes an edge portion


313


having angled facets


314


and


316


on either side thereof. In addition, a bead portion


315


is formed at the intersection of angled facet


314


and the remainder of plate member


310


. Facet


316


defines an angle


317


with the planar portion plate member


310


. Angled facets


314


and


316


facilitate insertion of edge


313


into a connecting body slot in the manner set forth below in

FIGS. 50 through 55

. Particularly

FIG. 52

illustrates the particular characteristics of a plate member fabricated in the manner shown for plate member


310


.





FIG. 34

sets forth a generally circular plate member generally referenced by numeral


320


. Plate member


320


is generally planar in character and defines an outer edge


321


.





FIG. 35

sets forth a partial section view of plate member


320


taken along section lines


35





35


in FIG.


34


. Plate member


320


defines an edge portion


321


supporting an upwardly extending bead portion


323


and an angled facet


322


. Angled facet


322


facilitates insertion of edge


321


into a connecting body slot while bead


323


aides in securing edge


321


within such as connecting body slot.

FIG. 53

below sets forth an illustration of the insertion of a plate member such as plate member


320


into a connecting body slot.





FIG. 36

sets forth a perspective view of a plate member constructed in accordance with the present invention and generally referenced by numeral


330


. Plate member


330


is generally square in shape and defines a plurality of edges


331


,


332


,


333


and


334


.





FIG. 37

sets forth a partial section view of plate member


330


taken along section lines


37





37


in FIG.


36


. Plate member


330


defines a generally cylindrical edge


334


which provides ease of insertion and positive retention into and within a connecting body slot.

FIGS. 50 and 51

set forth below illustrate the insertion of a plate member such as plate member


330


into a connecting body slot.





FIGS. 38

,


39


and


40


set forth further examples of variously shaped and configured plate members for use in the present invention construction toy set.

FIG. 38

shows a generally square plate member generally referenced by numeral


340


which defines an outer edge


343


and an aperture


341


.

FIG. 39

shows a generally circular plate member generally referenced by numeral


344


having a center aperture


345


and an outer edge


346


.

FIG. 40

shows a circular segment plate member generally referenced by numeral


347


defining an outer edge


348


. While edges


343


,


346


and


348


of plate members


340


,


344


and


347


respectively may be shaped in accordance with any of the above described shapes shown for plate members, it has been found convenient to shape edges


343


,


346


and


348


in the manner shown in FIG.


47


. In the anticipated use of plate members


340


,


344


and


347


, the overall size thereof is generally selected to be substantially smaller than the plate members set forth and described above within a given construction toy set to provide variety of structure.





FIGS. 41

,


42


and


43


set forth further alternate shapes for plate members constructed in accordance with the present invention and generally referenced by numerals


350


,


355


and


360


respectively. Plate members


350


,


355


and


360


are generally shaped to provide a floral shape, a leaf-like shape and a tear-drop shape for use in various aesthetic themes within a construction toy set of the type utilizing the present invention. However, it will be apparent to those skilled in the art that differently shaped plate members may be utilized to obtain differently theme play sets without departing from the spirit and scope of the present invention. More specifically, plate member


350


defines a floral shaped outer edge


352


and an aperture


351


. Plate member


355


defines a leaf-like outer edge


356


while plate member


360


defines an aperture


361


and an outer edge


362


generally resembling a tear-drop shape.





FIG. 44

sets forth a triangular shaped plate member generally referenced by numeral


365


having an outer edge


366


. Outer edge


366


may be fabricated using any of the edge structures set forth herein.




To add further flexibility to the present invention construction toy set, additionally shaped members are utilized to facilitate forming toy figures such as the illustrative toy figure set forth in FIG.


57


. Thus,

FIG. 45

sets forth a plate member generally referenced by numeral


370


having an outer edge


371


which is multiply curved to form an arm portion


373


and a hand portion


374


. An aperture


372


is formed in hand portion


374


. Similarly,

FIG. 46

sets forth a plate member


375


having an outer edge


376


which is multiply curved to form a leg portion


377


and a foot portion


378


.





FIG. 47

sets forth a partial section view of plate member


347


taken along section lines


47





47


in FIG.


40


. Plate member


347


defines a tapered edge portion


348


. The tapered character of edge portion


348


facilitates the insertion of edge


348


into a connecting slot. This insertion is illustrated in

FIGS. 54 and 55

.





FIG. 48

sets forth a perspective view of a curved plate member constructed in accordance with the present invention and generally referenced by numeral


480


. Plate


480


is generally cylindrical and defines a pair of parallel straight edges


481


and


483


. Plate


480


further defines a pair of generally curved circular edges


482


and


484


. In accordance with the present invention, edges


481


through


484


of curved plate


480


remain capable of insertion into the slots of a connecting body in the manner described above. In such case, the curvature of plate member


480


is sufficiently large in radius of curvature to maintain attachment within a connecting body slot.





FIG. 49

sets forth a perspective view of a curved plate member generally referenced by numeral


490


and constructed in accordance with the present invention. Plate member


490


is generally cylindrical in shape and corresponds generally to a quarter cylinder. Thus, curved plate member


490


defines a pair of parallel straight edges


491


and


493


together with a pair of cylindrically curved edges


492


and


494


. As mentioned above, in the description of plate member


480


, plate member


490


defines a radius of curvature which is sufficiently large to facilitate the insertion of its edge portions into the connecting slots of a connecting body in much the same manner as described above for generally planar members.





FIG. 50

sets forth a partial section view showing a typical insertion of a plate member into a typical slot in a connecting body. In the position shown in

FIG. 50

, the plate member is positioned such that its edge is aligned with the entrance to the slot formed in the connecting body.




More specifically, a connecting body


120


having a generally cubic body


121


defines a slot


126


terminating in an enlarged undercut


130


. Connecting body


120


further defines slots


123


and


125


having enlarged undercut portions


127


and


129


. A passage


122


is formed at the approximate center of connecting body


120


. A plate member


330


defines a generally cylindrical edge portion


334


.




With edge


334


positioned as shown at the entrance to slot


126


, the user then forces plate


330


and edge


334


into slot


126


in the direction indicated by arrow


325


. The resilient character of the material from which body


121


is formed, allows body


121


to flex outwardly as indicated by arrows


326


and


327


to the expanded position shown in phantom line drawing in FIG.


50


.




Thereafter, the user continues to force edge


34


into slot


126


until it is received within enlarged undercut


130


. It will be noted that the outward flexing of slot


126


to receive the enlarged size of edge


334


of plate member


330


is facilitated by undercut


130


. The user continues to drive edge


334


of plate member


330


into slot


126


until cylindrical edge


334


is received within undercut


130


.





FIG. 51

sets forth the partial section view shown in

FIG. 50

of connecting body


120


and plate member


330


following the completion of the edge insertion described above. At the point shown in

FIG. 51

, edge


334


of plate member


330


is seated within the connecting body slot and is maintained securely.




More specifically, a connecting body


120


having a generally cubic body


121


defines a slot


126


terminating in an enlarged undercut


130


. Connecting body


120


further defines slots


123


and


125


having enlarged undercut portions


127


and


129


. A passage


122


is formed at the approximate center of connecting body


120


. A plate member


330


defines a generally cylindrical edge portion


334


.




It will be apparent to those skilled in the art that the resilient character of the material from which connecting body is fabricated, causes the side portions of slot


126


to provide positive pressure against the surfaces of plate member


330


. It will be further apparent to those skilled in the art that the enlarged size of cylindrical edge


334


cooperates with the enlarged size of undercut


130


to further secure plate member


330


within connecting body


120


.




The removal process for plate member


330


is substantially the reverse as the above described insertion process in that the user simply applies a drawing force upon plate member


330


with respect to connecting body


120


to overcome the resilient retaining force thereof and withdraw plate member


330


.





FIG. 52

sets forth a partial section view of an alternative combination of connecting block slot and plate member edge attachment. Connecting body


120


includes a cubic body


121


defining a slot


126


therein. Slot


126


terminates in an enlarged undercut portion


127


. A plate member


357


defines an edge portion


358


having tapered facets and a bead portion


359


. In the inserted position shown in

FIG. 52

, edge


358


has been forced through


126


causing cubic body


121


to flex outwardly in a similar manner to that set forth above in

FIG. 50

to facilitate the passage of bead


359


into undercut portion


127


. Once bead


359


enters enlarged undercut portion


127


, the resilience of the material forming cubic body


121


forces slot


126


against plate member


357


securing edge


358


. It will be understood that a reverse action of withdrawing plate member


357


causes a corresponding outward flex of cubic body


121


as bead


359


passes through slot


126


.





FIG. 53

sets forth a partial section view similar to the section view shown in

FIG. 52

which illustrates a still further alternative combination of connecting body fabrication and plate member. More specifically, connecting body


120


includes a cubic body


121


defining a slot


126


terminating in an enlarged undercut portion


127


. A plate member


320


includes an edge


321


having an angled facet


322


and an upwardly extending bead


323


. In a similar process to the above described operation shown in

FIG. 50

, plate member


320


is forced into slot


126


causing slot


126


to flex outwardly as bead


323


passes through slot


126


into undercut


127


. Thereafter, the resilient character of connecting body


120


causes the closure of slot


126


against plate member


320


. As a result, the frictional force upon plate member


320


by the surfaces of slot


126


together with the extension of bead


323


into undercut


127


maintains the secure attachment of plate member


320


to connecting body


120


.





FIGS. 54 and 55

set forth partial section views of an illustrative attachment between a plate member and a connecting body having the improved slot structure utilizing relief slots and flexible ribs such as that shown in

FIGS. 11 through 13

,


23


and


24


, and


29


through


31


.

FIG. 54

a shows a plate member positioned for insertion into the slot of a connecting body while

FIG. 55

shows the plate member inserted into and secured to a connecting body.




More specifically, a connecting body


160


defines a slot


168


having an enlarged undercut portion


173


. Connecting body further includes a pair of relief slots


181


and


182


on each side of slot


168


. The presence of relief slots


182


and


183


on each side of slot


168


forms a pair of flexible ribs


223


and


224


. A plate member


347


defines a tapered edge


348


.




In the position shown, edge


348


of plate member


347


is positioned at the entrance of slot


168


. Thereafter, the user forces plate member


347


into slot


168


in the direction indicated by arrow


225


. The insertion of edge


248


into slot


168


forces flexible ribs


223


and


224


outwardly in the directions indicated by arrows


226


and


227


. It will be noted that the outward flexing of flexible ribs


223


and


224


is accommodated by relief slots


182


and


181


respectively. As a result, the remainder of connecting body


160


is not deformed by the insertion of plate member


347


. Thereafter, as the user continues to force plate member


347


into slot


168


and as flexible ribs


223


and


224


flex outwardly to accommodate the insertion of edge


348


, edge


348


eventually bottoms out against enlarged undercut portion


173


. At this point (shown in

FIG. 55

) plate member


347


is fully inserted into connecting body


160


.





FIG. 55

sets forth the partial section view of

FIG. 54

in which edge


348


of plate member


347


is fully inserted into connecting body


160


.




More specifically, a connecting body


160


defines a slot


168


having an enlarged undercut portion


173


. Connecting body further includes a pair of relief slots


181


and


182


on each side of slot


168


. The presence of relief slots


182


and


183


on each side of slot


168


forms a pair of flexible ribs


223


and


224


. A plate member


347


defines a tapered edge


348


.




In the fully inserted position shown in

FIG. 55

, flexible ribs


223


and


224


provide a grasping force against plate member


347


which aides in retaining plate member


347


in a secure attachment. For purposes of illustration, an alternative edge structure for edge


348


is shown in dash-line representation


369


to demonstrate the use of an enlarged bead within the structure of edge


348


. In such case, enlarged bead


369


cooperates with undercut portion


173


to further secure plate member


347


within slot


168


.





FIG. 55

also provides illustration of the present invention construction toy set fabrication which allows the residence of substantial loads upon the various structures fabricated utilizing the present invention connecting bodies and plate members. For example, in the event plate member


347


is subjected to a significant load in the direction indicated by arrow


367


, a torch or rotational force is imparted to plate member


347


which is also directed as indicated by arrow


367


. In such case, the flexible character of flexible ribs


223


and


224


cause rib


224


to flex downwardly in the direction indicated by arrow


368


. As flexible rib


224


flexes downwardly in the direction indicated by arrow


368


, relief slot


181


narrows until, under significant load, the outer end of flexible rib


224


touches the lower surface of relief slot


181


. At this point, further flexing of rib


224


is resisted by the underlying portion of connecting body


160


providing a substantially greater resistance to the load force. In this manner, the structural attachment between plate member and connecting body facilitates relative small adjustments under load while resisting the tendency to yield substantially under significant loads. This provides substantial advantage when the present invention construction toy set is utilized in fabricating various complex and load-bearing structures.





FIG. 56

sets forth a perspective view of an illustrative complex structure produced utilizing the present invention construction toy set. It will be understood that the structure shown in

FIG. 56

is utilized for illustration and that various other structures of differing shapes and configurations may be fabricated utilizing the present invention construction toy set without departing from the spirit and scope of the present invention. Thus, the combined structure generally referenced by numeral


390


shown in

FIG. 56

, may be seen to be fabricated of a plurality of generally planar plate members mutually secured by interlocking connecting bodies of the type set forth and described above. Structure


390


includes a pair of plate members


391


and


393


secured at right angles by a connecting body for ten. The attachment between plate members


391


and


393


is facilitated by inserting the edge portions thereof into the appropriate slots of connecting body


410


. In addition, a plate member


392


is secured to the upper edges of plate members


391


and


393


by a plurality of generally spherical connecting bodies for


413


,


414


and


422


. Once again, the attachment between connecting bodies and plate members is accomplished utilizing the above described edge insertion into slot portions of the connecting bodies. In addition, structure


390


includes a plate member


310


having edges


311


,


312


,


313


and


314


which is further secured to the combination of plate members


391


and


392


by connecting bodies


413


and


414


. A triangular shape plate member


365


having an outer edge


366


is secured to edge


314


of plate member


310


by connecting bodies


415


and


416


.




Structure


390


further includes a pair of plate members


396


and


397


secured at right angles by a connecting body


412


. In addition, plate member


397


is stabilized in its vertical position by attachment of a connecting body


411


. While not seen in

FIG. 56

due to the perspective view thereof, it will be understood that plate member


396


is also secured to connecting body


410


to further stabilize structure


390


. A plate member


417


is mutually secure to the upper edges of plate members


396


and


397


by connecting bodies


423


and


424


and connecting bodies


427


and


428


respectively. In addition, a triangular plate member


398


is further secured to plate members


417


and


397


by connecting bodies


427


and


428


.




A plate member


394


is secured to plate members


396


and


417


by connecting bodies


423


and


424


. Plate member


394


further supports a triangular plate member


395


utilizing connecting bodies


425


and


426


.




A fancifully curved plate member


399


is secured to plate members


392


and


393


by connecting body


422


. In addition, a pair of smaller plate members


400


and


401


are secured to plate member


399


by connecting bodies


420


and


421


respectively.




The various connecting bodies shown in

FIG. 56

are illustrative of the various connecting bodies set forth above and may be interchangeable utilized within a structure such as structure


390


in accordance with the present invention. The entire structure may be further modified and revised by the child user either by adding additional connecting bodies and plate members or by removing and repositioning selected ones of the connecting bodies and plate members. The important aspect with respect to the present invention to be realized in

FIG. 56

, is that the variously shaped connecting bodies set forth above may be interchangeable utilized in forming a more complex structure of plate members in which assembly is a simple plate insertion operation.





FIG. 57

sets forth a perspective assembly view of a toy figure constructed in accordance with the present invention and generally referenced by numeral


430


. Toy

FIG. 430

will be understood to be illustrative of the various toy figures which may be fabricated using different combinations of connecting bodies and plate members. It will be understood that the plate members and connecting bodies of the present invention are capable of fabricating a virtually endless variety of toy figures all of which fall within the spirit and scope of present invention.




More specifically, toy

FIG. 430

includes a connecting body


140


having a plurality of inwardly extending slots


143


,


144


,


145


and


146


. Each connecting slot terminates in an enlarged undercut


147


,


148


,


149


and


150


respectively. Connecting body


140


further defines a passage


142


extending therethrough. In further accordance with the present invention, an elongated rod


30


having a lower end


31


is inserted into passage


142


to provide a vertical support. In addition, a pair of plate members


460


and


462


are inserted into slots


144


and


146


respectively to provide further support for toy

FIG. 430. A

generally cylindrical member


446


defining a passage


447


therethrough is received upon rod


30


and rests upon the upper surface of connecting body


140


. Thereafter, a connecting body


440


having a generally spherical shape and defining a passage


441


therethrough is further received upon rod


430


and rests upon member


446


. Connecting body


440


defines a pair of inwardly extending slots


442


and


443


. Toy

FIG. 430

further includes a pair of arm members


450


and


453


. Arm member


450


includes an arm portion


451


and a hand portion


452


. Arm portion


451


is inserted into slot


442


of connecting body


440


. Similarly, arm member


453


includes an arm portion


454


and a hand portion


456


. Arm portion


454


is inserted into slot


443


.




A cylindrical member


444


defines an aperture


445


and is assembled upon rod


30


and rests upon the upper portion of connecting body


440


. A connecting body


431


defines a center passage


434


and a pair of inwardly extending slots


432


and


433


. Connecting body


431


is assembled to end portion


32


of rod


30


. End


32


extends into but not entirely through connecting body


431


.




A head unit


470


defines a generally semi-spherical member defining an interior cavity


472


(better seen in FIG.


58


). Head member


470


further defines a fanciful face indicia


473


. Head member


470


further defines an aperture


471


in the upper portion thereof. The internal structure of head member


470


is set forth below in

FIG. 58

in greater detail. However, suffice it to note here that interior cavity


472


of head member


470


is sized and configured to allow head member


470


to rest upon and partially cover the upper surface of a spherical member such as connecting body


431


. The combination of head member


470


and spherical connecting body


431


provides a fanciful simulation of a figures head and face. Toy

FIG. 430

is completed by a crown member


496


having a downwardly extending post


497


. With head member positioned upon connecting body


431


such that aperture


471


is aligned with passage


434


thereof, post


497


may be passed through aperture


471


into the upper portion of passage


434


to secure crown member


496


in place. The resulting toy figure is thereafter useable in virtually any play pattern designed by the child user. However, in the preferred fabrication of the present invention, a plurality of toy figures assembled in a similar manner to toy

FIG. 430

may be utilized in combination with a structure such as structure


390


shown in FIG.


56


.




In accordance with an important aspect of the present invention, a plurality and virtually endless variety of toy figures may be fabricated utilizing the various connecting bodies and plate members provided in the present invention construction toy set. For example, an alternative crown member


498


having a downwardly extending post


499


may be utilized in place of crown member


496


in the above described assembly. Further, an alternative head member


500


having an aperture


501


and an interior cavity


505


may be substituted in place of head member


470


and assembled to connecting body


431


to further vary toy FIG.


430


. By way of further example, fanciful plate members


460


and


462


may be replaced by a pair of leg members


502


and


503


which are similarly inserted into slots


144


and


146


of connecting body


140


. The foregoing variations of

FIG. 430

are provided for purposes of illustration. However, it will be apparent to those skilled in the art that a plurality of substantially different and varied toy figures may be fabricated utilizing the interchangeable members and connecting bodies of the present invention construction toy set without departing from the spirit and scope of the present invention.





FIG. 58

sets forth a partial section perspective view of the interior structure of head member


470


. It will be apparent to those skilled in the art that the structure of head member


470


is illustrative of the corresponding structures found in alternative head members such as head member


500


shown in FIG.


57


. Head member


470


is generally semi-spherical in structure and defines a spherical internal cavity


472


. Head member


470


further defines an aperture


471


and a face portion


473


. The frontal portion including face portion


473


of head member


470


is shown in dash-line depiction to facilitate illustration of the interior structure of head member


470


. In its preferred fabrication, head member


470


further includes a pair of inwardly extending flange portions


475


and


476


. The size and configuration of flanges


475


and


476


is selected to correspond with and properly fit within slots


432


and


433


of connecting body


431


. Thus, as head member


470


is assembled upon the upper portion of connecting body


431


such that aperture


471


is aligned with passage


434


of connecting body


431


, flanges


475


and


476


are received within slots


432


and


433


of the connecting body. This cooperation of flanges


475


and


476


with slots


432


and


433


facilitates the proper alignment of head member


470


with respect to the remainder of the toy figure and provides a secure attachment between head member


470


and connecting body


431


.





FIG. 59

sets forth a perspective view of a mobile constructed in accordance with the present invention construction toy set and generally referenced by numeral


510


. Mobile


510


is fabricated utilizing a plurality of connecting bodies and plate members of different sizes, shapes and structures such as those set forth above together with an elongated flexible element


511


. In its preferred form, flexible element


511


comprises a string or relatively thin cord. However, element


511


may also be provided by a monofilament type material such as fishing line or the like. By way of further alternative, flexible element


511


may comprise a ribbon or other material.




Structure


510


includes a connecting body


512


having a plurality of plate members


513


,


514


,


515


and


516


joined by inserting portions of each plate member into slots formed in connecting body


512


in the manner described above. In addition, flexible element


511


is passed through one of the slots of connecting body


512


. Structure


510


further includes a connecting body


520


secured to flexible element


511


together with a connecting body


521


. Connecting bodies


520


and


521


are spherical in shape and fabricated in accordance with any of the various structures set forth above. An elongated curving plate member


522


is secured within a selected slot formed in connecting body


521


. The lower end of flexible element


511


is joined to plate member


522


and connecting body


521


using a simple tied knot or alternatively, passing the lower end of element


511


through the slot formed in connecting body


521


which receives plate member


522


. Plate member


522


defines a general center of gravity indicated by indicia


538


. In accordance with the desire to fabricate a mobile which hangs conveniently, and in a relatively stable horizontal orientation from flexible element


511


, the remaining elements of structure


510


secured to plate member


522


are evenly distributed on each side of center of gravity


538


. It will be apparent to those skilled in the art that a virtually endless variety of combinations of connecting bodies and plate members may be attached to plate member


522


to provide differing appearances while satisfying this general balancing criteria.




In the structure of


510


, a cubic connecting body


523


is secured to one end of plate member


522


by insertion into a slot thereof. A pair of plate member


524


and


538


are received within additional slots formed in connecting body


523


for secure attachment. A pair of spherical connecting bodies


525


and


526


are secured to the lower portion plate member


538


. Connecting body


525


further supports a plate member


527


while connecting body


526


further supports a plate member


528


.




On the opposite side of plate member


522


, a generally cubic connecting body


529


is secured to the lower edge of plate member


522


by insertion into a slot thereof. In addition, a trio of plate members


530


,


533


and


536


are secured within additional slots formed in connecting body


529


. Plate member


536


further supports a spherical connecting body


537


while plate member


530


further supports a connecting body


531


which in turn supports a downwardly extending plate member


532


. Structure


510


is completed by a connecting body


534


secured to plate member


533


which in turn supports a plate member


535


.




It will be apparent to those skilled in the art that the convenient edge insertion attachment between the various plate member edges and slots formed in the various connecting bodies facilitates a simple, convenient and interesting method of assembling a complex structure such as structure


510


. It will be further apparent to those skilled in the art that this convenient attachment allows further modification on an ongoing basis to provide increased developmental activity for the child user.





FIG. 60

sets forth a perspective view of a jewelry article constructed in accordance with the present invention and generally referenced by numeral


540


. In the assembly of jewelry article


540


the various plate members and connecting bodies selected for assembly are chosen from the above described connecting bodies and plate members which define apertures therethrough. In addition, an elongated flexible element


511


which, as described above in

FIG. 59

, preferably comprises a flexible cord or string or alternative flexible elements is used to secure the various plate members and connecting bodies chosen for inclusion of the article


40


by simply stringing the flexible element through the passages and apertures formed therein.




More specifically, jewelry article


540


which may for example, be a necklace or bracelet, includes a plurality of connecting bodies


543


,


548


and


551


each having a passage formed therein as described above. Correspondingly, a plurality of plate members


541


,


544


,


546


and


550


are also chosen from the above described plate members which define an aperture therethrough. For example, plate member


550


defines an aperture


553


therein. In addition, jewelry article


540


includes a plurality of conventional beads


542


,


545


,


547


,


549


and


552


to further enhance the general attractiveness of jewelry article


540


. It will be apparent to those skilled in the art that a virtually endless variety of plate members and connecting bodies may be strung upon flexible element


511


as desired to provide the chosen combination for the desired appearance of jewelry article


540


. In accordance with an important aspect of the present invention, in fabricating article


540


, a plurality of plate members may be secured to one or more of the connecting bodies strung upon flexible element


511


. This attachment is carried forward by the insertion of an edge portion of the plate members into a convenient slot within the selected connecting body. This attachment is amply described above, and is shown in

FIG. 60

as the attachment between additional plate members


554


and


555


to connecting body


548


. Similarly, a plate member


556


is inserted partially into connecting body


543


at a convenient slot (not seen) to secure plate member


556


. It will be apparent to those skilled in the art that the utilization of additional connecting bodies may also be secured to the various plate members strung upon flexible element


511


to further enhance the resulting jewelry article structure. By way of example, a connecting body


557


is shown secured to plate member


544


by edge insertion into a connecting body slot.




What has been shown is a construction toy set having a plurality of generally planar plate members which are connectable by a plurality of connecting bodies. The connecting bodies define appropriate slot structures for receiving the edge portions of the plate members in an easily assembled by secure attachment particularly suited for younger children. The construction toy set is flexible in use and facilitates fabrications of relatively complex and varied structures as well as fanciful toy figures. The entire construction toy set may be themed as desired to provide a general appearance or character consistent with the desired use. The entire compliment of elements of the construction toy set may be fabricated of relatively inexpensive molded plastic components and is suitable for mass production and mass marketing.




While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the invention in its broader aspects. Therefore, the aim in the appended claims is to cover all such changes and modifications as fall within the true spirit and scope of the invention.



Claims
  • 1. A construction toy set comprising:a plurality of connecting bodies each defining a three-dimensional body having an outer surface, a passage through said three-dimensional body and a plurality of slots each extending inwardly from said outer surface and each terminating within said body in an enlarged undercut portion; a plurality of generally planar plate members each having opposed surfaces and outer edges, said edges including edge portions configured and sized to be inserted into selected ones of said slots; a head member having a face portion, a passage and an interior cavity for receiving a portion of a selected one of said connecting bodies; and an elongated rod sized to fit within said passages, said bodies being formed of a resilient material such that said slots deform elastically when one of said edge portions is inserted into one of said slots to secure said connecting body to said plate member, combinations of said plate members being joined by said connecting bodies to form portions of toy figures including appendages, said connecting bodies being stacked in a vertical array with said rod passing through said passages and said head member being received upon the uppermost one of said connecting bodies.
  • 2. The construction toy set of claim 1 wherein said uppermost connecting body is generally spherical.
  • 3. The construction toy set of claim 2 wherein said head member includes a pair of flanges supported within said interior cavity received within a pair of said slots formed in said uppermost connecting body.
  • 4. The construction toy set of claim 3 further including a first crown member receivable upon said head member and having a first post extending into said aperture in said head member.
  • 5. The construction toy set of claim 4 further including a second crown member receivable upon said head member and having a second post extending into said aperture in said head member, said first and second crown members being interchangeable to form different toy figure appearances.
US Referenced Citations (34)
Number Name Date Kind
1707691 Sweet Apr 1929 A
1818404 Kaufman Sep 1931 A
2506328 Alger May 1950 A
3564758 Willis Feb 1971 A
3687500 Silvius Aug 1972 A
3827177 Wengel Aug 1974 A
3855748 Thomas Dec 1974 A
3866348 Roby et al. Feb 1975 A
4124958 Chiche Nov 1978 A
4291512 Walton Sep 1981 A
4334868 Levinrad Jun 1982 A
4365454 Davis Dec 1982 A
D277727 Klaric Feb 1985 S
4557091 Auer Dec 1985 A
D285463 Davis Sep 1986 S
4731041 Ziegler Mar 1988 A
4789370 Ellefson Dec 1988 A
4846750 Tapdrup Jul 1989 A
5049105 Glickman Sep 1991 A
5061219 Glickman Oct 1991 A
5121526 Burkard et al. Jun 1992 A
5222902 Piersch Jun 1993 A
5357761 Schauer Oct 1994 A
5470139 Hsiao Nov 1995 A
5472365 Engel Dec 1995 A
5647181 Hunts Jul 1997 A
5681201 Choi Oct 1997 A
5984756 Krog Nov 1999 A
6004182 Pasin Dec 1999 A
6176953 Landreth et al. Jan 2001 B1
6231416 Clever et al. May 2001 B1
6250986 Sorensen Jun 2001 B1
6283456 Benz et al. Sep 2001 B1
6419542 Liu Jul 2002 B1
Foreign Referenced Citations (1)
Number Date Country
2077879 Dec 1981 GB