This application claims the benefit of German Patent Application No. 102021100806.9 filed on Jan. 15, 2021, the whole disclosure of which is incorporated herein by reference.
The present disclosure relates to an electrical device and in particular, to a contact device having a latching spring.
Contact assemblies typically comprise a contact element installed within a contact housing. For example, prior art contact devices include a contact housing and a contact element, wherein the contact element is secured within the contact housing via a latching spring. Specifically, the latching spring engages into a latching receptacle of the contact housing for securing the contact element therewith. Existing latching springs suffer from several drawbacks including, but not limited to, inadequate strength and/or stiffness, insufficient retention strength, as well as unnecessary size.
Accordingly, improved contact devices are desired, as well as improved methods for producing such a contact device.
A contact device according to an embodiment of the present disclosure includes a contact housing and a contact element. The contact housing defines a contact receptacle and a latching receptacle opening into the contact receptacle. The contact element includes a contact body arranged within the contact receptacle and extending in a longitudinal direction and adapted to contact a mating contact of a mating contact device, and a latching spring connected to the contact body on a first end and extending along a spring axis into the latching receptacle. The latching spring has a stop inclining obliquely with respect to the spring axis and abutting a face of the latching receptacle and a recess formed through the latching spring at first distance from the stop face.
The invention will now be described by way of example with reference to the accompanying Figures, of which:
Exemplary embodiments of the present disclosure will be described hereinafter in detail with reference to the attached drawings, wherein the like reference numerals refer to the like elements. The present disclosure may, however, be embodied in many different forms and should not be construed as being limited to the embodiment set forth herein; rather, these embodiments are provided so that the present disclosure will be thorough and complete, and will fully convey the concept of the disclosure to those skilled in the art.
In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
Reference is made to a coordinate system in the following figures. The coordinate system has an x-axis (longitudinal direction), a y-axis (transverse direction) and a z-axis (vertical direction). The coordinate system is configured, by way of example, as a right-handed system and serves to facilitate understanding.
The latching receptacle 30 extends in the vertical direction and is arranged above the contact receptacle 25 by way of example in
The contact element 20 has a contact body 45 and a latching spring 50. The contact body 45 extends, in its main direction of extent, substantially in the longitudinal direction. The contact body 45 can have, for example, a mating contact receptacle 55 (indicated in dashed lines in
The contact body 45 can further have a connection portion 60, wherein the connection portion 60 is arranged offset with respect to the latching spring 50 in the longitudinal direction by way of example. The connection portion 60 serves to electrically connect the contact element 20 to an electrical conductor of a data cable. For example, the electrical conductor can be crimped or welded to the connection portion 60.
On a side facing away from the connection portion 60 in the x-direction and on a side facing the first opening 79, on the contact body 45 by way of example the latching spring 50 is connected by way of a fixed end 65 to the contact body 45. The latching spring 50 extends along a spring axis 70. The spring axis 70 is arranged obliquely inclined with respect to the x-axis or with respect to an xy-plane. The latching spring 50 projects from the contact receptacle 25 into the latching receptacle 30. The latching spring 50 and the latching receptacle 30 can have substantially the same extent in the longitudinal direction.
During assembly, the contact element 20 is inserted into the contact receptacle 25 via the second opening 84, until preferably the end side of the contact body 45 stops against a projection 144 of the contact housing 15 at the first opening 79.
The latching spring 50 further has an embossed portion 105 on the outer side 80. The embossed portion 105 is arranged at a predefined first distance a from the stop face 90, in particular from the outer edge 95. The embossed portion 105 is of slot-like form and extends in its main direction of extent substantially transversely with respect to the spring axis 70 and therefore substantially in the y-direction. The embossed portion 105 has, by way of example, a triangular profile in the half longitudinal section. A different profile of the embossed portion 105 would also be possible.
The embossed portion 105 divides the latching spring 50 into a first spring portion 110 and a second spring portion 115 along the spring axis 70. The first spring portion 110 extends between the fixed end 65 and the embossed portion 105 along the spring axis 70. The second spring portion 115 extends between the stop face 90 and the embossed portion 105 along the spring axis 70. In the first spring portion 110, the latching spring 50 substantially has a first material thickness d1 between the inner side 85 and the outer side 80. The first material thickness d1 is substantially constant over the first spring portion 110.
A second minimum material thickness d2 between the inner side 85 and the embossed portion 105 is reduced in relation to the first material thickness d1. In particular, the second minimum material thickness d2 is from 10 percent to 98 percent of the first material thickness d1 inclusive. A third material thickness d3 from the embossed portion 105 toward the stop face 90 can decrease in the second spring portion 115.
The latching spring 50 has a maximum total extent 1 along the spring axis 70 between the fixed end 65 and the outer edge 95. It is particularly advantageous when the predefined first distance a between the embossed portion 105 and the stop face 90, in particular between the embossed portion 105 and the outer edge 95, in a direction parallel with respect to the spring axis 70 is between 1 percent and 50 percent, preferably 1 percent and 30 percent, in particular 1 percent and 15 percent, advantageously 3 percent to 50 percent, preferably 3 percent to 30 percent, in particular 3 percent to 15 percent, inclusive of the maximum total extent 1 of the latching spring 50.
In the embodiment, the stop face 90 is arranged obliquely inclined with respect to the first receptacle side face 35 in the state in which the contact element 20 is mounted in the contact housing 15. Here, by way of example, the fixed end 65 is arranged on a longitudinal side of the latching spring 50 that faces the second receptacle side face 40. The stop face 90 is, for example, oriented obliquely with respect to the spring axis 70 in such a way that a second distance bA in the longitudinal direction between the outer edge 95 and the first receptacle side face 35 is considerably smaller than a third distance b1 in the longitudinal direction between the inner edge 100 and a plane in which the first receptacle side face 35 runs. Withdrawal or removal of the contact element 20 in the longitudinal direction via the second opening 84 is prevented by the stop face 90 stopping against the first receptacle side face 35. In this case, the outer edge 95 firstly comes into physical contact with the first receptacle side face 35.
The latching spring 50 has a first maximum transverse extent q1 in the transverse direction. It is particularly advantageous when the embossed portion 105 has at least one maximum second transverse extent q2 which is at least 15% to 98% of the first maximum transverse extent q1. The embossed portion 105 can also extend continuously on the outer side 80 entirely in the transverse direction over the outer side 80 between the first side face 120 and the second side face 125 (illustrated in dashed lines in
In the plug-in direction S, which runs parallel with respect to the x-axis, the mating contact 56 is inserted, for example, into the mating contact receptacle 55 with the force F. As an alternative, the force F can be introduced into the contact element 20 by pulling on the data cable. The force F is, for example, directed substantially parallel with respect to the x-axis (cf.
As the force F increases, the outer edge 95 is pressed into the first receptacle face 35. In the process, the outer edge 95 cuts into the material of the contact housing 15 on the first receptacle side face 35 (cf.
In a first method step (cf.
During the punching operation, the tool 145 moves through the sheet-metal material 150 and separates out, for example, a development of the contact body 45 and the latching spring 50 from the sheet-metal material 150. In so doing, the tool 145 first cuts the cut portion 130 of the stop face 90, before, as is customary during punching, the broken portion 135 is formed by breaking or tearing the sheet-metal material 150 just before the tool 145 completely penetrates the sheet-metal material 150.
In a second method step (cf.
In a third method step, which follows the second method step, the blank 140 is folded in such a way that the embossed portion 105 is arranged on the outer side 80, which faces the contact body 45, of the latching spring 50. In this case, folding of the latching springs 50 is dispensed with, so that the spring axis 70 runs within the latching spring 50, in particular within a cross-sectional area, preferably centrally in the cross-sectional area.
The latching spring 50 additionally has a retaining portion 165. The retaining portion 165 laterally adjoins the first side face 120 and is of plate-like form running in an xy-plane. The retaining portion 165 projects beyond the stop face 90 in the longitudinal direction. In this case, the retaining portion 165 extends along the spring axis 70 in a direction facing away from the fixed end 65.
In the assembled state, the latching spring 50 engages by way of the stop face 90 into the latching receptacle 30, whereas the retaining portion 165 remains in the contact receptacle 25. In this case, the retaining portion 165, by way of a third side face 170 facing away the contact body 45, can bear against an inner edge 175 of the contact housing 15. The inner edge 175 is formed by a transition between the first receptacle side face 35 and the contact receptacle 25. The third side face 170 can also bear against the inner side of the contact housing 15. In this case, the contact between the third side face 170 and the contact housing 15 prevents the latching spring 50 from pivoting outward too far from the contact body 45 or being pushed too far outward when it penetrates the material of the contact housing 15, as a result of which overloading of the contact housing 15 is avoided.
In addition, those areas in which it is believed that those of ordinary skill in the art are familiar, have not been described herein in order not to unnecessarily obscure the invention described. Accordingly, it has to be understood that the invention is not to be limited by the specific illustrative embodiments, but only by the scope of the appended claims.
It should be appreciated for those skilled in this art that the above embodiments are intended to be illustrated, and not restrictive. For example, many modifications may be made to the above embodiments by those skilled in this art, and various features described in different embodiments may be freely combined with each other without conflicting in configuration or principle.
Although several exemplary embodiments have been shown and described, it would be appreciated by those skilled in the art that various changes or modifications may be made in these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined in the claims and their equivalents.
As used herein, an element recited in the singular and proceeded with the word “a” or “an” should be understood as not excluding plural of the elements or steps, unless such exclusion is explicitly stated. Furthermore, references to “one embodiment” of the present disclosure are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Moreover, unless explicitly stated to the contrary, embodiments “comprising” or “having” an element or a plurality of elements having a particular property may include additional such elements not having that property.
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20220231444 A1 | Jul 2022 | US |