This application claims the benefit of Japanese Patent Application No. 2016-209904, filed on Oct. 26, 2016, the entire disclosure of which is incorporated by reference herein.
This application relates to a contact part and a press-fit terminal.
A press-fit terminal may be operation when, for example, inserted into a through hole formed in a circuit board (see Patent Literatures 1 and 2, for example). Such a press-fit terminal includes a rod-like pin and a contact part attached to the pin. When the contact part comes into contact with an electrode in the through hole, electrical connection is established between the press-fit terminal and the through hole.
Patent Literature 1 Japanese Patent No. 5445605
Patent Literature 2 Japanese Patent No. 5831509
Such a press-fit terminal is needed to have a retention force for a board, and in some cases, an even greater retention force may be needed.
The present disclosure has been created under the foregoing circumstances, and an objective of the disclosure is to provide a contact part and a press-fit terminal that can enhance the retention force of a press-fit terminal for its connection target.
To achieve the above-described objective, a contact part according to a first aspect of the present disclosure is connected to a pillar-like pin of a press-fit terminal and has spring characteristics, the contact part including:
a first retention contact piece that comes into contact with a connection target of the press-fit terminal and that includes a first retention part to be retained on the connection target; and
a coupling part that supports the first retention contact piece.
The first retention contact piece may include a straight portion being parallel to a central axis of the pin.
The contact part may include a first resilient contact piece that comes into contact with the connection target of the press-fit terminal,
the coupling part may support the first resilient contact piece, and
the first resilient contact piece may include a V-shaped portion that includes: a first slope portion that extends from the coupling part while being sloped relative to the central axis of the pin; and a second slope portion that bends at, and extends from, an end of the first slope portion.
The coupling part may include: a first support portion supporting the first retention contact piece; and a second support portion supporting the first resilient contact piece, and
the first support portion and the second support portion respectively have a first length and a second length in a direction of the central axis of the pin, the first length being shorter than the second length.
The contact part may include:
a second retention contact piece that comes into contact with the connection target of the press-fit terminal, that includes a second retention part to be retained on the connection target, and that is opposed to the first retention contact piece; and
a second resilient contact piece that comes into contact with the connection target of the press-fit terminal and that is opposed to the first resilient contact piece.
The second retention contact piece may include a portion being parallel to the central axis of the pin.
The coupling part may support the second resilient contact piece, and
the second resilient contact piece may include a V-shaped portion that includes: a third slope portion that extends from the coupling part while being sloped relative to the central axis of the pin; and a fourth slope portion that bends at, and extends from, an end of the third slope portion.
The coupling part may include a C-shaped cross section orthogonal to the central axis of the pin.
A press-fit terminal according to a second aspect of the present disclosure includes:
the contact part according to the first aspect; and
a pillar-like pin to which the contact part is connected.
The press-fit terminal may be inserted into a hole formed in the connection target, and
the first retention part may be retained on the connection target in a come-off preventing direction against an insertion direction toward the hole.
The contact part and the pin may be formed of different members.
The contact part and the pin may be formed of a single member.
The contact part according to the present disclosure includes a first retention contact piece that includes a first retention part to be retained on the connection target of the press-fit terminal. Owing to a retaining action provided by the first retention part, the press-fit terminal can have a greater retention force for the connection target.
A more complete understanding of this application can be obtained when the following detailed description is considered in conjunction with the following drawings, in which:
A press-fit terminal 1 and a contact part 20 according to Embodiment 1 of the present disclosure will now be described with reference to
The press-fit terminal 1 may be, for example, a terminal capable of carrying a large current of 60 A to 80 A, and becomes operational when, for example, electrically connected to a conductor portion of a circuit board B, which is the connection target of the press-fit terminal 1. As illustrated in
As illustrated in
As illustrated in
The upper coupling part 30 is coupled to top ends (the ends on the +Z side) of the retention contact pieces 40A and 40B and to top ends (the ends on the +Z side) of the resilient contact pieces 50A and 50B to support both the retention contact pieces 40A and 40B and the resilient contact pieces 50A and 50B. The upper coupling part 30 is formed into a partially open C shape on an XY cross section of the upper coupling part 30. The open portion in the C-shaped upper coupling part 30 is formed to be a slit 51 leading from the inside to the outside. In Embodiment 1, one slit 51 is formed in the upper coupling part 30.
As illustrated in
As illustrated in
The retention contact piece 40B (second retention contact piece) is formed to be symmetrical with the retention contact piece 40A with respect to an XZ plane. As with the retention contact piece 40A, the retention contact piece 40B includes a second retention part 41B, a straight portion 42B, and slope portions 43B and 44B. With the first retention part 41A, the second retention part 41B is also used to be retained on the circuit board B, which is the connection target. The straight portion 42B is formed to be parallel to the Z-axis direction. Under the straight portion 42B (on the −Z side), the second retention part 41B is disposed. The slope portion 43B extends from the lower coupling part 60, being sloped away from the central axis A1 of the pin 10. The slope portion 44B bends at, and extends from, the end of the straight portion 42B on the +Z side while being sloped closer to the central axis A1 of the pin 10, and is coupled to the upper coupling part 30. These portions are arranged in the order of the slope portion 44B, the straight portion 42B, the second retention part 41B, and the slope portion 43B.
As illustrated in
The resilient contact piece 50B (second resilient contact piece) is formed to be symmetrical with the resilient contact piece 50A with respect to a YZ plane. As with the resilient contact piece 50A, the resilient contact piece 50B includes a third slope portion 51B and a fourth slope portion 52B. The third slope portion 51B extends from the lower coupling part 60, being sloped away from the central axis A1 of the pin 10. The fourth slope portion 52B bends at, and extends from, the end of the third slope portion 51B while being sloped closer to the central axis A1 of the pin 10, and is coupled to the upper coupling part 30. The third and fourth slope portions 51B and 52B together form a V shape.
As illustrated in
As illustrated in
As illustrated in
Referring to
When the press-fit terminal 1 is moved in the insertion direction D1, as illustrated in
As described above, in Embodiment 1, the retention contact pieces 40A and 40B include the first retention part 41A and the second retention part 41B, respectively, that are retained on the circuit board B. The first and second retention parts 41A and 41B are retained on the lower edge E2 of the opening of the through hole H, and thus the press-fit terminal 1 can have a greater retention force for the circuit board B.
An example conventional press-fit terminal 100, which is shown in
In contrast, as illustrated in
In Embodiment 1, the retention contact pieces 40A and 40B include the straight portions 42A and 42B, respectively, as illustrated in
For example, in the case of a contact part 220 illustrated in
In contrast, the retention contact pieces 40A and 40B according to Embodiment 1 can be securely retained on the lower edge E2 of the opening of the through hole H, as illustrated in
In addition, as seen in
Moreover, in Embodiment 1, the retention contact pieces 40A and 40B extend from the bottoms of the cutouts 70 and 71, respectively, as illustrated in
Furthermore, because the retention contact pieces 40A and 40B can have a greater amount of deformation, the insertion force for inserting the press-fit terminal 1 into the through hole H can be reduced. The reduced insertion force leads to preventing damages to the board and removal of the plating applied on the retention contact pieces 40A and 40B that may be caused when the press-fit terminal 1 is inserted into the through hole H.
A press-fit terminal 2 according to Embodiment 2 of the present disclosure will now be described with reference to
As illustrated in
The contact part 120 is formed into a shape similar to that of the contact part 20 according to Embodiment 1. Specifically, the contact part 120 includes an upper coupling part 30, a pair of retention contact pieces 40A and 40B, a pair of resilient contact pieces 50A and 50B, and a lower coupling part 60. The retention contact piece 40A includes a first retention part 41A, while the retention contact piece 40B includes a second retention part 41B.
The pin 110 includes a pin body 111, a bend 110a, a main piece 112, and a narrow piece 113.
As illustrated in
The bend 110a extends from the bottom end (the end on the −Z side) of the lower coupling part 60 in the contact part 120, bends upward (to the +Z side), and is connected to the bottom end of the pin body 111.
The main piece 112 extends from the top end (the end on the +Z side) of the upper coupling part 30 in the contact part 120. The main piece 112 is formed into a plate.
The narrow piece 113, which includes a portion narrower than the main piece 112 as illustrated in
As in Embodiment 1, the press-fit terminal 2 according to Embodiment 2 configured as above has the retention contact pieces 40A and 40B that include the first retention part 41A and the second retention part 41B, respectively, that are retained on the circuit board B. The first and second retention parts 41A and 41B are retained on the lower edge E2 of the opening of the through hole H, and thus the press-fit terminal 2 can have a greater retention force for the circuit board B. Other effects equivalent to those of the foregoing press-fit terminal 1 can also be obtained.
In Embodiment 2, the pin 110 and the contact part 120 are formed by bending a single plate material that is electrically conductive. Thus, the steps of producing the pin 110 and the contact part 120 separately and assembling the pin 110 and the contact part 120 into a press-fit terminal are unnecessary. As a result, work man-hours can be reduced.
Embodiments of the present disclosure have been described above, but the present disclosure is not limited to the foregoing embodiments.
For example, in Embodiments 1 and 2 of the present disclosure, the press-fit terminals 1 and 2 each include four contact pieces in total: a pair of retention contact pieces 40A and 40B and a pair of resilient contact pieces 50A and 50B. However, the press-fit terminal may include any number of retention contact pieces 40A, 40B and any number of resilient contact pieces 50A, 50B. The number of contact pieces included in the press-fit terminal 1 or 2 is not limited to the number illustrated in Embodiments 1 and 2. For example, the press-fit terminals 1 and 2 each may include three retention contact pieces and three resilient contact pieces. Alternatively, all the contact pieces included in the press-fit terminal 1 or 2 may be retention contact pieces.
The foregoing describes some example embodiments for explanatory purposes.
Although the foregoing discussion has presented specific embodiments, persons skilled in the art will recognize that changes may be made in form and detail without departing from the broader spirit and scope of the invention. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense. This detailed description, therefore, is not to be taken in a limiting sense, and the scope of the invention is defined only by the included claims, along with the full range of equivalents to which such claims are entitled.
Number | Date | Country | Kind |
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2016-209904 | Oct 2016 | JP | national |